Workpiece assembling equipment
By using the docking components and guiding mechanism of the workpiece assembly equipment, precise connection between the test board and the motherboard is achieved, solving the problems of damage and false failure caused by misalignment in the existing technology, and improving the degree of automation and test accuracy.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2026-04-07
AI Technical Summary
In existing technologies, the installation process of the test board and the motherboard is prone to misalignment, leading to damage and false failures, increasing labor intensity and costs, and the connection effect is poor.
The workpiece assembly equipment includes a docking component, a support mechanism, and a robotic arm. By moving the docking part of the docking mechanism closer to or further away from the first workpiece, and in conjunction with the guiding channel of the guiding mechanism, the workpiece can be precisely inserted and automatically assembled.
It improves automation, reduces labor intensity, avoids workpiece misalignment damage, ensures good connection, reduces the probability of false scrap, and improves the accuracy of testing and the efficiency of equipment use.
Smart Images

Figure CN121815651A_ABST
Abstract
Description
[0001] This application is a divisional application of patent application No. 202411499361.5 (the original application date is October 25, 2025, and the invention name is Workpiece assembly equipment). TECHNICAL FIELD
[0002] The present application relates to the technical field of automation assembly, in particular to a workpiece assembly equipment. BACKGROUND
[0003] The PCB mainboard (referred to as mainboard) needs to be functionally tested before delivery. In order to protect the product connector, a test board will be assembled on the mainboard as a adapter plate before testing to replace the product connector and complete the test. Currently, the installation of the test board is realized by manual operation. However, manual assembly is labor-intensive and costly. In addition, due to different force angles during manual installation, the test board and the mainboard are prone to misalignment during insertion, resulting in damage. At the same time, the precision of the test board installed on the mainboard is poor, resulting in poor electrical and communication connection between the two, which may cause the test results of the originally qualified products to be unqualified, leading to waste due to false rejection. SUMMARY
[0004] The purpose of the present application is to provide a workpiece assembly equipment to solve the problem of waste caused by misalignment during installation of the prior art, resulting in damage to the test board and the mainboard, and false rejection.
[0005] To achieve the above purpose, the following technical solutions are adopted: The workpiece assembly equipment comprises: a rack; a docking assembly provided on the rack, the docking assembly comprising: a docking base provided on the rack and capable of containing first and second workpieces arranged at intervals; a docking mechanism provided on the docking base, the docking portion of the docking mechanism being capable of approaching or moving away from the first workpiece and capable of pushing the second workpiece when approaching the first workpiece to form an assembled component by inserting and cooperating with the first workpiece; a guide mechanism provided on the docking base, the guide member of the guide mechanism being capable of cooperating with the docking base to form a guide channel, the guide channel being used for guiding the docking portion of the docking mechanism and the second workpiece to approach the first workpiece; a bearing mechanism for bearing the first workpiece; a mechanical arm, the output end of the mechanical arm being used for adsorbing the first workpiece and being capable of reciprocating between the bearing mechanism and the docking base.
[0006] As an optional technical scheme of the workpiece assembly device, the docking mechanism comprises a docking driving member and a docking member, the docking driving member is arranged on the docking base, and an output end of the docking driving member is capable of approaching or moving away from the first workpiece, and the docking member is arranged on the output end of the docking driving member.
[0007] As an optional technical scheme of the workpiece assembly device, the docking mechanism further comprises a docking buffer member, the docking buffer member is arranged between the output end of the docking driving member and the docking member, so as to buffer the driving force of the docking driving member.
[0008] As an optional technical scheme of the workpiece assembly device, the docking mechanism further comprises a docking buffer member, the docking buffer member is arranged between the output end of the docking driving member and the docking member, so as to buffer the driving force of the docking driving member.
[0009] As an optional technical scheme of the workpiece assembly device, the docking member comprises a docking seat and a docking head, the docking seat is connected to the output end of the docking driving member, the docking head is arranged on the docking seat, the docking head comprises a head connecting portion and a docking arm protruding from the head connecting portion, and the docking portion is arranged on one end of the docking arm facing the first workpiece.
[0010] As an optional technical scheme of the workpiece assembly device, the one end of the docking arm facing the first workpiece is provided with a pressing block, and a lower side wall of the pressing block forms a pressing portion to limit the upward bending of the second workpiece.
[0011] As an optional technical scheme of the workpiece assembly device, the one end of the pressing block facing the first workpiece is provided with a first guide inclined surface, and the first guide inclined surface is inclined upward along the direction approaching the first workpiece.
[0012] As an optional technical scheme of the workpiece assembly device, the bottom surface of the guide member is provided with a second guide inclined surface, and the second guide inclined surface is inclined downward along the direction approaching the first workpiece.
[0013] As an optional technical scheme of the workpiece assembly device, the guide mechanism comprises a guide driving member, the guide driving member is arranged on the docking base, an output shaft of the guide driving member extends along a direction perpendicular to the insertion direction of the second workpiece and the first workpiece, and the guide driving member is arranged to be capable of rotating around its own axis, the guide member is arranged on the output end of the guide driving member and is capable of rotating synchronously with the guide driving member, so as to press the first workpiece to the docking base or outside the path of the first workpiece moving to the docking base.
[0014] As an optional technical solution for the workpiece assembly equipment, the guide member is provided with a fixing hole, and the docking base is provided with a fixing pin. When the guide member is pressed against the first workpiece, the fixing pin is inserted into the fixing hole.
[0015] As an optional technical solution for the workpiece assembly equipment, the rear end of the docking base is provided with two guide blocks arranged at intervals in the left-right direction. The top surface of the guide block forms a support surface, and the support surface protrudes upward to form a guide wall. The opposite surfaces of the two guide walls form two guide surfaces. When the guide member presses the first workpiece, it presses at least partially against the top of the guide wall, and the support surface, the guide surface, and the bottom surface of the guide member form the guide channel.
[0016] As an optional technical solution for the workpiece assembly equipment, the rear end of the support surface is provided with a limiting wall, and the front end of the limiting wall forms a limiting surface.
[0017] As an optional technical solution for the workpiece assembly equipment, at least one of the two guide blocks is movably disposed on the docking base in the left-right direction.
[0018] As an optional technical solution for the workpiece assembly equipment, the docking assembly further includes a material frame and a transfer assembly. The material frame is disposed on the docking base and is used to carry the second workpiece. The transfer assembly is used to transfer the second workpiece in the material frame to the support surface, and is limited to the two guide surfaces on the left and right sides of the second workpiece, respectively, and limited to the limiting surface on the rear side of the second workpiece.
[0019] As an optional technical solution for the workpiece assembly equipment, the bottom of the material frame is provided with a lifting channel, and the docking assembly further includes a material lifting drive component. The material lifting drive component is located on the docking base, and its output end is located in the lifting channel, and it can move back and forth in the up and down direction to push the second workpiece.
[0020] The beneficial effects of this invention are as follows: This invention provides a workpiece assembly device, which includes a docking component, a supporting mechanism, and a robotic arm. The robotic arm processes a first workpiece placed on the docking base of the docking component. The output end of the docking mechanism can move closer to or further away from the first workpiece, thereby pushing a second workpiece to engage with the first workpiece. This improves automation and reduces the labor intensity of workers. Under the guiding channel of the guiding mechanism, the docking part of the docking mechanism and the guiding second workpiece move along a standardized path as they approach the first workpiece, which helps guide the second workpiece to accurately engage with the first workpiece, thus avoiding misalignment and damage. At the same time, accurate docking helps ensure a good connection between the two, improves the accuracy of testing, reduces the probability of reduced yield due to poor contact, and avoids waste caused by false rejection. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the workpiece assembly equipment in an embodiment of the present invention; Figure 2 This is a structural diagram showing the positions of two docking components in the same group in an embodiment of the present invention; Figure 3 This is a schematic diagram of the docking component in an embodiment of the present invention; Figure 4 This is a schematic diagram of the docking component without the transfer component in an embodiment of the present invention; Figure 5 for Figure 4 Enlarged view of point A in the middle; Figure 6 for Figure 4 Enlarged view of point B in the middle; Figure 7 This is a schematic diagram of the connection principle structure between the test board and the product in an embodiment of the present invention; Figure 8 This is a schematic diagram of the docking base and the product in an embodiment of the present invention; Figure 9 This is a schematic diagram of the structure of the bearing mechanism in an embodiment of the present invention.
[0022] In the picture: 1000, Product; 2000, Test Board; 100. Rack; 200. Dating assembly; 210. Dating base; 211. Fixing pin; 212. Guide block; 2121. Support surface; 2122. Guide wall; 2123. Guide surface; 2124. Limiting wall; 2125. Limiting surface; 220. Docking mechanism; 221. Docking drive component; 2211. Docking connection plate; 222. Docking component; 2221. Docking seat; 2222. Butt joint; 22221. Connecting part; 22222. Docking arm; 22223. Pressing block; 22224. First guide slope; 223. Dating buffer; 224. Dating guide rod; 230. Guiding mechanism; 231. Guiding component; 2311. Guiding channel; 2312. Second guide ramp; 232. Guiding drive component; 240. Material frame; 241. Material lifting drive; 250. Transfer assembly; 251. Transfer drive; 252. Transfer lifting component; 253. Transfer adsorption component; 300, Load-bearing mechanism; 310, Load-bearing support; 311, Feeding bin; 312, Receiving bin; 320, Material handling assembly; 321, Material handling drive component; 322, Lifting drive component; 323, Lifting component; 331, Support component; 332, Support drive component; 400. Robotic arm; 410. Adsorption head. Detailed Implementation
[0023] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0024] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. The terms "first position" and "second position" refer to two different positions. Furthermore, "above," "on top of," and "over" the first feature in relation to the second feature includes the first feature directly above and diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "under," and "below" the first feature in relation to the second feature includes the first feature directly below and diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0025] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0026] Embodiments of the present invention are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0027] like Figures 1-9 As shown, this embodiment provides a workpiece assembly device, which includes a frame 100, a docking assembly 200, a bearing mechanism 300, and a robotic arm 400. The docking assembly 200 is mounted on the frame 100 and includes a docking base 210, a docking mechanism 220, and a guiding mechanism 230. The docking base 210 is mounted on the frame 100 and can hold a first workpiece and a second workpiece arranged at intervals in the front-back direction. The docking mechanism 220 is mounted on the docking base 210, and its docking part can approach or move away from the first workpiece. When it approaches the first workpiece, it can push the second workpiece to make it insert and cooperate with the first workpiece to form an assembly. The guiding mechanism 230 is mounted on the docking base 210, and the guide member 231 of the guiding mechanism 230 has a guiding channel 2311. The guiding channel 2311 is used to guide the docking part of the docking mechanism 220 and guide the second workpiece to approach the first workpiece. The bearing mechanism 300 is used to bear the first workpiece and can also bear the assembly. The output end of the robotic arm 400 is used to adsorb the first workpiece and the assembly, and moves back and forth between the bearing mechanism 300 and the docking base 210 under the driving action of the robotic arm 400.
[0028] The above setup improves automation and reduces the labor intensity of workers. Under the guidance of the guide channel 2311 of the guide mechanism 230, the docking part of the docking mechanism 220 and the guide second workpiece move along a standardized path as they approach the first workpiece. This helps guide the second workpiece to accurately fit into the first workpiece, thus avoiding misalignment and damage. At the same time, accurate docking helps ensure a good connection between the two, improves the accuracy of testing, reduces the probability of reduced yield due to poor contact, and avoids waste caused by false rejection.
[0029] In addition, since the bearing mechanism 300 can carry both the first workpiece and the assembly, the robotic arm 400 has no idle stroke during its reciprocating motion between the bearing mechanism 300 and the docking base 210, which improves the utilization rate of the equipment and effectively improves work efficiency with only one robotic arm 400. At the same time, there is no need to set up a separate storage structure for the assembly, which reduces the footprint of the equipment.
[0030] In this embodiment, the first workpiece is the product 1000 to be tested, which can be a PCB. The second workpiece is the test board 2000, which, after being connected to the PCB, can be connected to the testing equipment to complete the testing of the PCB. For ease of description, the following description will use the test board 2000 as the second workpiece and the product 1000 as the first workpiece.
[0031] Regarding the specific implementation of the docking mechanism 220, in some embodiments, the docking mechanism 220 includes a docking drive component 221 and a docking component 222. The docking drive component 221 is disposed on the docking base 210, and its output end can approach or move away from the product 1000. The docking component 222 is disposed at the output end of the docking drive component 221. The docking drive component 221 is a linear module, which helps to ensure the reliability of its output end during movement.
[0032] To avoid damage to product 1000 or test board 2000 due to excessive force during the mating process, in some embodiments, the mating mechanism 220 further includes a mating buffer 223. The mating buffer 223 is disposed between the output end of the mating drive 221 and the mating member 222 to buffer the driving force of the mating drive 221. The mating buffer 223 is capable of elastic deformation, thereby buffering the output force of the mating drive 221.
[0033] For example, the docking mechanism 220 further includes docking guide rods 224, the docking buffer 223 includes a spring, the output end of the docking drive 221 is provided with a docking connecting plate 2211, the docking connecting plate 2211 is provided with a guide hole, the docking guide rod 224 is slidably disposed in the guide hole, and one end of the docking guide rod 224 is fixedly connected to the docking member 222, the spring is sleeved in the guide hole, and both ends abut against the docking member 222 and the docking connecting plate 2211 respectively. There are two docking guide rods 224 and two guide holes, with the two docking guide rods 224 respectively passing through the two guide holes.
[0034] In some embodiments, the docking component 222 includes a docking seat 2221 and a mating connector 2222. One end of the docking guide rod 224 is fixedly connected to the docking seat 2221. The mating connector 2222 is disposed on the docking seat 2221 and includes a head connection portion 22221 and a docking arm 22222 protruding from the head connection portion 22221. The docking portion is disposed at the end of the docking arm 22222 facing the product 1000. The docking component 222 is divided into a docking seat 2221 and a mating connector 2222, which makes the processing of the mating connector 2222 more convenient and allows for individual replacement according to different test plate 2000 models, reducing costs. At the same time, the materials of the mating connector 2222 and the docking seat 2221 can be different. The docking seat 2221 is made of metal to ensure strength, while the mating connector 2222 can be made of hard rubber to reduce the probability of scratching the test plate 2000 when in contact with it.
[0035] Since the test plate 2000 and the product 1000 to be tested are connected by a plug-in joint, a certain amount of friction needs to be overcome during the plug-in process to ensure the connection effect and prevent loosening. Therefore, the plate-shaped test plate 2000 may tend to bend during its forward movement. Once bent, the friction between the test plate 2000 and the product 1000 will further increase, potentially making further plugging impossible. This could lead to misalignment and breakage of the test plate 2000 and the docking arm 22222 during the continued forward movement of the mating section, or damage to the plug groove of the product 1000.
[0036] To avoid the aforementioned problems, a pressing block 22223 protrudes from the end of the docking arm 22222 facing the product 1000. The lower sidewall of the pressing block 22223 forms a pressing part to restrict the test plate 2000 from bending upwards. The pressing block 22223 not only restricts the test plate 2000 from bending upwards, but also prevents the test plate 2000 from separating from the docking arm 22222 after bending, ensuring that the test plate 2000 moves forward smoothly.
[0037] During the forward movement of the connector 2222, in order to ensure that the test plate 2000 smoothly enters the area below the crimping block 22223 and abuts against the end of the mating arm 22222, the crimping block 22223 is provided with a first guide slope 22224 at the end facing the product 1000. The first guide slope 22224 is inclined upward in the direction close to the product 1000.
[0038] Furthermore, the docking arm 22222 includes a base and a protrusion. The base is located between the protrusion and the connecting portion 22221, and the outer diameter of the base is larger than that of the protrusion. The end face of the protrusion away from the base forms the docking portion. A pressing block 22223 is provided on the protrusion. The base ensures the strength of the docking arm 22222, which is a cantilever structure, while the protrusion makes the machining of the docking portion easier and reduces costs. Simultaneously, since the test plate 2000 and the product 1000 are stacked vertically, this arrangement ensures that when the test plate 2000 is installed on the product 1000, the protrusion is located on the upper side of the product 1000, and the base is located on the rear side of the product 1000, avoiding interference.
[0039] In some embodiments, the guiding mechanism 230 includes a guiding drive 232, which is disposed on the docking seat 2221. Its output shaft extends perpendicular to the insertion direction between the test plate 2000 and the product 1000 and is arranged to rotate about its own axis. The guide 231 is disposed at the output end of the guiding drive 232 and rotates synchronously with it. Under the driving action of the guiding drive 232, the guide 231 can press the product 1000 against the docking seat 2221 or be located outside the path of the product 1000 moving to the docking base 210. This arrangement fixes the relative position of the product 1000 and the docking seat 2221, preventing positional shifts during the insertion of the test plate 2000 and ensuring the insertion effect. The docking seat 2221 is provided with at least two positioning pins, which can be correspondingly inserted into at least two positioning holes in the product 1000.
[0040] During the guiding process, there is friction between the lower sidewall of the test plate 2000 and the guide member 231. To prevent the guide member 231 from being moved by the test plate 2000 and affecting the guiding effect, in some embodiments, the guide member 231 is provided with a fixing hole, and the docking base 210 is provided with a fixing pin 211. When the guide member 231 is pressed against the product 1000, the fixing pin 211 is inserted into the fixing hole. The extension direction of the fixing pin 211 is perpendicular to the insertion direction of the test plate 2000 and the product 1000, thus ensuring the positional stability of the guide member 231 during the movement of the test plate 2000 along the guide member 231, thereby guaranteeing its guiding effect. The base 210 is provided with at least two fixing pins 211, which are spaced apart in the left and right direction. The guide 231 is provided with at least two fixing holes, which correspond one-to-one with the at least two fixing pins 211. This ensures that the guide 231 remains in the same position relative to the base 210 after being subjected to the friction force of the test plate 2000, thereby ensuring the guiding effect and facilitating the smooth entry of the test plate 2000 into the insertion slot.
[0041] Furthermore, the docking base 210 is provided with a receiving groove, in which the product 1000 is placed. The front sidewall of the receiving groove forms a front stop to block the product 1000, preventing the product 1000 from moving forward and affecting the insertion effect during the insertion of the test board 2000 into the insertion groove. The front stop is a planar structure that fully limits the product 1000, ensuring that the position of the product 1000 relative to the docking base 210 remains unchanged during the insertion of the test board 2000, thereby ensuring that the test board 2000 smoothly enters the insertion groove. In addition, the design of the receiving groove allows its outline to serve as the edge for placing the product 1000 when taking pictures from above, thus playing a positioning role. A camera is provided at the end of the robotic arm 400 for shooting and positioning.
[0042] In some embodiments, the rear end of the docking base 210 is provided with two guide blocks 212 spaced apart in the left-right direction. The top surface of the guide block 212 forms a support surface 2121, and the support surface 2121 protrudes upward to form a guide wall 2122. The opposing surfaces of the two guide walls 2122 form two guide surfaces 2123. When the guide member 231 presses against the product 1000, it presses against at least part of the top of the guide wall 2122, and the support surface 2121, the guide surface 2123, and the bottom surface of the guide member 231 form a guide channel 2311. The guide member 231 can both press against the product 1000 and serve as a guide structure, so that the relative position between the pressed product 1000 and the guide member 231 can be accurately guaranteed, which helps to guide the test plate 2000 into the insertion slot of the product 1000 more accurately. The bottom surface of the guide member 231 is provided with a second guide slope 2312. The second guide slope 2312 is inclined downward along the direction in which the test plate 2000 enters the insertion slot of the product 1000. In other words, the second guide slope 2312 is inclined forward and downward.
[0043] A sliding groove is formed between the two guide blocks 212. The sliding groove is connected to the guide channel 2311 and is located below the guide channel 2311. The docking arm 22222 can slide along the sliding groove. This arrangement reduces the weight of the docking base 210 on the one hand, and on the other hand, it ensures the outer diameter of the docking arm 22222, preventing it from being too small, which helps to ensure the strength of the docking arm 22222.
[0044] To accommodate test plates 2000 of different widths, at least one of the two guide blocks 212 is movably disposed on the docking base 210 in the left-right direction, so that the distance between the two guide surfaces 2123 is adjustable, thereby accommodating test plates 2000 of different widths. Specifically, the guide block 212 is provided with an adjustment hole extending in the left-right direction, and the docking base 210 is provided with an adjustment screw hole, through which an adjustment screw passes and can be screwed into the adjustment screw hole.
[0045] To further improve assembly efficiency, in some embodiments, the docking assembly 200 further includes a material frame 240 and a transfer assembly 250. The material frame 240 is disposed on the docking base 210 and is used to support the test plate 2000. The front end of the guide channel 2311 extending in the front-rear direction is connected to the insertion slot of the product 1000. The rear end of the support surface 2121 is provided with a limiting wall 2124, and the front end of the limiting wall 2124 forms a limiting surface 2125. The transfer assembly 250 is used to transfer the second workpiece in the material frame 240 to the support surface 2121, and is limited on the left and right sides of the second workpiece by two guide surfaces 2123 respectively, and on the rear side of the second workpiece by the limiting surface 2125. This arrangement enables the transfer of the test plate 2000 to be automated, further reducing the labor intensity of workers while improving assembly efficiency. The transfer assembly 250 includes a transfer drive 251, a transfer lifting component 252, and a transfer adsorption component 253. The transfer drive 251 is located on the docking base 210, and its output end moves back and forth in the left and right direction and is connected to the transfer lifting component 252. The output end of the transfer lifting component 252 can move back and forth in the up and down direction and is connected to the transfer adsorption component 253. The transfer adsorption component 253 can adsorb or release the test plate 2000.
[0046] The material frame 240 has a receiving cavity for accommodating the test plate 2000, and its bottom is provided with a lifting channel communicating with the receiving cavity. The material lifting drive 241 is located on the docking base 210, and its output end is located in the lifting channel of the material frame 240, and can move back and forth in the up and down direction so that when the transfer component 250 picks up the material, the height of the uppermost test plate 2000 in the material frame 240 remains unchanged, which facilitates the transfer component 250 to adsorb the test plate 2000.
[0047] The supporting mechanism 300 includes a supporting support 310 and a material picking assembly 320. The supporting support 310 is provided with a feeding bin 311 and a receiving bin 312. The material picking assembly 320 includes a material picking drive 321, a lifting drive 322 and a lifting member 323. The output end of the material picking drive 321 can move between the feeding bin 311, the receiving bin 312 and the feeding position, and is connected to the lifting drive 322 in a transmission manner. The output end of the lifting drive 322 can reciprocate in the vertical direction and is connected to the lifting member 323 in a transmission manner. In use, the lifting drive 321 moves the lifting drive 322 and the lifting member 323 to the feeding bin 311. Then, the lifting drive 322 actuates, causing the lifting member 323 to lift the carrier carrying the product 1000 in the feeding bin 311. The support member 331 on the side wall of the feeding bin 311 retracts under the drive of the support drive 332, the lifting member 323 descends, and then the support member 331 extends and stops the second carrier from bottom to top. Under the action of the picking drive 321, the carrier is moved to the feeding position. The robotic arm 400 can pick up the product 1000 from the carrier located at the feeding position and move the product 1000 to the docking base 210. The vertical direction is the up-down direction.
[0048] It should be noted that the robotic arm 400 places the finished product into the carrier located at the feeding position. When the carrier at the feeding position is full of finished products, the material handling component 320 places the carrier into the receiving bin 312.
[0049] In some embodiments, the feeding bin 311 is located between the feeding position and the receiving bin 312. In other embodiments, the positions of the feeding bin 311 and the receiving bin 312 can be interchanged, i.e., the receiving bin 312 is located between the feeding bin 311 and the feeding position.
[0050] To improve assembly efficiency, in some embodiments, the workpiece assembly equipment includes four docking components 200, two supporting mechanisms 300, and two robotic arms 400. Two docking components 200 form a group, and each group of docking components 200 corresponds one-to-one with the two supporting mechanisms 300 and the two robotic arms 400. Each robotic arm 400 has two suction heads 410 at its end for adsorbing the assembled parts and the product 1000, respectively. In other embodiments, the number of docking components 200, supporting mechanisms 300, and two robotic arms 400 can be increased to further improve assembly efficiency.
[0051] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation of the present invention. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the scope of protection of the claims of the present invention.
Claims
1. A workpiece assembly device, characterized in that, include: Rack (100); A docking assembly (200) is disposed on the frame (100), the docking assembly (200) comprising: A docking base (210) is provided on the frame (100) and can hold the first and second workpieces arranged at intervals; The docking mechanism (220) is located on the docking base (210). Its docking part can approach or move away from the first workpiece, and when it approaches the first workpiece, it can push the second workpiece so that it can be inserted and engaged with the first workpiece to form an assembly. A guiding mechanism (230) is provided on the docking base (210). The guide member (231) of the guiding mechanism (230) can cooperate with the docking base (210) to form a guiding channel (2311). The guiding channel (2311) is used to guide the docking part of the docking mechanism (220) and the second workpiece to approach the first workpiece. The support mechanism (300) is used to support the first workpiece; A robotic arm (400) has an output end for adsorbing a first workpiece and is capable of reciprocating between a support mechanism (300) and a docking base (210); The bottom surface of the guide member (231) is provided with a second guide slope (2312), and the second guide slope (2312) is inclined downward in the direction close to the first workpiece; The rear end of the docking base (210) is provided with two guide blocks (212) arranged at intervals in the left and right direction. The top surface of the guide block (212) forms a support surface (2121). The support surface (2121) protrudes upward to form a guide wall (2122). The opposite surfaces of the two guide walls (2122) form two guide surfaces (2123). When the guide member (231) presses against the first workpiece, it presses against at least part of the top of the guide wall (2122). The support surface (2121), the guide surface (2123) and the bottom surface of the guide member (231) form the guide channel (2311).
2. The workpiece assembly equipment according to claim 1, characterized in that, The docking mechanism (220) includes a docking drive (221) and a docking component (222). The docking drive (221) is located on the docking base (210), and its output end can be close to or far from the first workpiece. The docking component (222) is located at the output end of the docking drive (221).
3. The workpiece assembly equipment according to claim 2, characterized in that, The docking mechanism (220) further includes a docking buffer (223), which is located between the output end of the docking drive (221) and the docking member (222) to buffer the driving force of the docking drive (221).
4. The workpiece assembly equipment according to claim 3, characterized in that, The docking mechanism (220) further includes a docking guide rod (224), the docking buffer (223) includes a spring, the output end of the docking drive (221) is provided with a docking connecting plate (2211), the docking connecting plate (2211) is provided with a guide hole, the docking guide rod (224) is slidably disposed in the guide hole, and one end of the docking guide rod (224) is fixedly connected to the docking member (222), the spring is sleeved on the docking guide rod (224), and both ends abut against the docking member (222) and the docking connecting plate (2211) respectively.
5. The workpiece assembly equipment according to claim 2, characterized in that, The docking component (222) includes a docking seat (2221) and a docking connector (2222). The docking seat (2221) is connected to the output end of the docking drive component (221). The docking connector (2222) is located on the docking seat (2221). The docking connector (2222) includes a head connection portion (22221) and a docking arm (22222) protruding from the head connection portion (22221). The docking portion is located at the end of the docking arm (22222) facing the first workpiece.
6. The workpiece assembly equipment according to claim 5, characterized in that, The docking arm (22222) has a pressing block (22223) protruding from one end facing the first workpiece. The lower sidewall of the pressing block (22223) forms a pressing part to restrict the second workpiece from bending upward.
7. The workpiece assembly equipment according to claim 6, characterized in that, The pressing block (22223) has a first guide slope (22224) at one end facing the first workpiece, and the first guide slope (22224) is inclined upward along the direction close to the first workpiece.
8. The workpiece assembly equipment according to any one of claims 1-7, characterized in that, The guiding mechanism (230) includes a guiding drive (232), which is located on the docking base (210) and its output shaft extends along the insertion direction perpendicular to the second workpiece and the first workpiece, and is arranged to rotate about its own axis. The guide (231) is located at the output end of the guiding drive (232) and can rotate synchronously with it to press the first workpiece onto the docking base (210) or be located outside the path of the first workpiece moving to the docking base (210).
9. The workpiece assembly equipment according to claim 8, characterized in that, The guide (231) is provided with a fixing hole, and the docking base (210) is provided with a fixing pin (211). When the guide (231) is pressed against the first workpiece, the fixing pin (211) is inserted into the fixing hole.
10. The workpiece assembly equipment according to claim 1, characterized in that, The rear end of the support surface (2121) is provided with a limiting wall (2124), and the front end of the limiting wall (2124) forms a limiting surface (2125).
11. The workpiece assembly equipment according to claim 1, characterized in that, At least one of the two guide blocks (212) is movably disposed on the docking base (210) in the left-right direction.
12. The workpiece assembly equipment according to claim 10, characterized in that, The docking assembly (200) further includes a material frame (240) and a transfer assembly (250). The material frame (240) is disposed on the docking base (210) and is used to carry the second workpiece. The transfer assembly (250) is used to transfer the second workpiece in the material frame (240) to the support surface (2121). The left and right sides of the second workpiece are respectively limited to the two guide surfaces (2123), and the rear side of the second workpiece is limited to the limiting surface (2125).
13. The workpiece assembly equipment according to claim 12, characterized in that, The bottom of the material frame (240) is provided with a lifting channel, and the docking assembly (200) also includes a material lifting drive (241). The material lifting drive (241) is located on the docking base (210), and its output end is located in the lifting channel and can move back and forth in the up and down direction to push the second workpiece.