Probiotic electuary and preparation method thereof

Abstract

The invention relates to the technical field of probiotic electuary, in particular to probiotic electuary and a preparation method thereof. The preparation method comprises the following steps: 1, mixing raw materials according to a ratio, and melting with hot water to obtain gel; 2, injecting the gel into a preparation device for exhausting and drying; step 3, grinding the dried gel to prepare powder; and 4, collecting the powder obtained by grinding, and sealing and packaging. The preparation device comprises a material barrel, a push plate slidably connected in the material barrel and a push rod fixedly connected to the lower end of the push plate, a spring is fixedly connected between the push rod and the material barrel, a heater is arranged on the outer wall of the material barrel, and downward inclined slide ways are arranged at the left end and the right end of the material barrel; and the efficiency of the probiotic granules in the grinding and powdering process can be improved.

Description

Technical Field

[0001] This invention relates to the field of probiotic powder technology, and more specifically to a probiotic powder and its preparation method. Background Technology

[0002] Probiotics can regulate the balance of human intestinal flora and promote human health. Therefore, more and more probiotics are now being made into various foods or powders for people to consume, which can supplement the body with probiotics while solving the problem of meals. However, current probiotic powders are all in powder form. In the production process, the raw materials need to be mixed to obtain the product, and then the product needs to be ground into powder to obtain the probiotic powder. The existing production methods require continuous movement of the product for processing and powdering, which not only easily leads to product contamination, but also prolongs the overall working time of product powdering, resulting in low powdering efficiency. Therefore, this application proposes a probiotic powder and its preparation method, which can improve the efficiency of probiotic powder in the grinding and powdering process. Summary of the Invention

[0003] To overcome the shortcomings of the prior art, the present invention provides a probiotic powder and its preparation method, which can improve the efficiency of the probiotic powder in the grinding and powdering process.

[0004] The technical solution adopted by this invention to solve its technical problem is:

[0005] A method for preparing probiotic powder, the method comprising the following steps:

[0006] Step 1: Mix the raw materials according to the specified ratio, then melt them with hot water to obtain a gel;

[0007] Step 2: Inject the gel into the preparation device, degas and dry it;

[0008] Step 3: Grind the dried gel into powder;

[0009] Step 4: Collect the powder obtained from grinding and seal it in bags.

[0010] The preparation device includes a material barrel, a push plate slidably connected in the material barrel, and a push rod fixedly connected to the lower end of the push plate. A spring is fixedly connected between the push rod and the material barrel. A heater is provided on the outer wall of the material barrel, and downwardly inclined slides are provided at the left and right ends of the material barrel.

[0011] The front end of the material hopper is fixedly connected to a side block, which is connected to a lead screw. The lead screw is rotatably connected to a bracket, and a nozzle is fixedly connected to the upper right side of the bracket.

[0012] The left end of the bracket is rotatably connected to a rotating shaft, the lower end of which is threaded and connected to a flat plate that slides on the bracket.

[0013] A sprocket A is fixedly connected to the upper end of the shaft, and a sprocket B is rotatably connected to the bracket. A grinding disc is fixedly connected to the lower end of sprocket B. Sprocket A and sprocket B are driven by a chain.

[0014] The probiotic powder prepared according to the probiotic powder preparation method comprises the following raw materials in the following weight ratios: 15 parts milk; 2 parts peanut powder; 3 parts jujube powder; 3 parts protein powder; 1 part white sugar; 5 parts probiotic powder; 4 parts collagen powder; and 3 parts mango powder. Attached Figure Description

[0015] The present invention will now be described in further detail with reference to the accompanying drawings and specific implementation methods.

[0016] Figure 1 This is a flowchart of the probiotic powder preparation method in this invention;

[0017] Figure 2 and Figure 3 This is a schematic diagram of the preparation apparatus in this invention;

[0018] Figure 4 This is a schematic diagram of the material barrel structure in this invention;

[0019] Figure 5 This is a schematic diagram of the side block structure in this invention;

[0020] Figure 6 This is a schematic diagram of the push plate in this invention;

[0021] Figure 7 This is a schematic diagram of the structure of the grinding disc in this invention;

[0022] Figure 8 This is a schematic diagram of the steel ball structure in this invention;

[0023] Figure 9 This is a schematic diagram of the inclined groove in this invention;

[0024] Figure 10 This is a schematic diagram of the material trough in the present invention;

[0025] In the diagram: 01. Material bucket; 02. Push plate; 03. Push rod; 04. Heater; 05. Side block; 06. Support; 07. Lead screw; 08. Injector; 09. Lifting rod; 10. Stirring rod; 12. Rotating shaft; 13. Flat plate; 14. Grinding disc; 15. Sprocket A; 16. Sprocket B; 17. Rotating rod; 18. Steel ball; 19. Protruding rib; 20. Inclined groove; 21. Cylinder; 22. Material trough; 23. Scraper. Detailed Implementation

[0026] Through observation Figure 1 The preparation process of probiotic powder can be obtained from the diagram.

[0027] A method for preparing probiotic powder, the method comprising the following steps:

[0028] Step 1: Mix the raw materials according to the specified ratio, then melt them with hot water to obtain a gel;

[0029] Step 2: Inject the gel into the preparation device, degas and dry it;

[0030] Step 3: Grind the dried gel into powder;

[0031] Step 4: Collect the powder obtained from grinding and seal it in bags for packaging;

[0032] The probiotic powder prepared according to the probiotic powder preparation method comprises the following raw materials in the following weight ratios: 15 parts milk; 2 parts peanut powder; 3 parts jujube powder; 3 parts protein powder; 1 part white sugar; 5 parts probiotic powder; 4 parts collagen powder; and 3 parts mango powder.

[0033] Through observation Figures 2 to 10 An exemplary working process for obtaining the dried gel, as shown in the figure, is as follows:

[0034] The preparation device includes a material barrel 01, a push plate 02 slidably connected in the material barrel 01, and a push rod 03 fixedly connected to the lower end of the push plate 02. A spring is fixedly connected between the push rod 03 and the material barrel 01. A heater 04 is provided on the outer wall of the material barrel 01, and downward-sloping slides are provided at both ends of the material barrel 01. The prepared gel is introduced into the material barrel 01 through a pipe. The heater 04 can raise the temperature of the outer wall of the material barrel 01 and transfer the high temperature to the gel in the material barrel 01, thereby accelerating the evaporation of water in the gel. After drying, a solid gel is obtained, which is convenient for subsequent grinding and powdering. After drying, the push rod 03 can be pushed upward, causing the push plate 02 to slide upward in the material barrel 01, pushing the dried gel upward out of the material barrel 01, thus achieving the effect of automatically removing the dried gel.

[0035] Through observation Figures 2 to 10 An exemplary working process for continuous operation, as shown in the figure, is as follows:

[0036] The front end of the material tank 01 is fixedly connected to a side block 05, which is connected to a lead screw 07. The lead screw 07 is rotatably connected to a bracket 06, and a nozzle 08 is fixedly connected to the upper right side of the bracket 06. After the dried gel in the material tank 01 is taken out, the side block 05 can be slid to the right on the bracket 06 by rotating the lead screw 07, so that the material tank 01 is moved below the nozzle 08. The gel pipe can then be connected to the nozzle 08 to add gel to the material tank 01, thereby realizing an automatic and continuous working process.

[0037] Through observation Figures 2 to 10 An exemplary working process for accelerating water evaporation, as shown in the diagram, is as follows:

[0038] A telescopic rod 09 is fixedly connected to the right end of the bracket 06, and a stirring rod 10 driven by a motor is fixedly connected to the bottom end of the telescopic rod 09. When the heater 04 heats and dries the gel in the material tank 01, the telescopic rod 09 can drive the stirring rod 10 into the gel in the material tank 01, and the stirring rod 10 can be driven by the motor to stir the gel in the material tank 01, thereby accelerating the evaporation rate of water in the gel and improving the preparation efficiency.

[0039] Through observation Figures 2 to 10 An exemplary process for automatically removing the dried gel, as shown in the figure, is as follows:

[0040] The left end of the bracket 06 is rotatably connected to a rotating shaft 12, the lower end of which is threaded and connected to a plate 13 that slides on the bracket 06. After the gel dries, the material bucket 01 can be moved above the plate 13, so that the plate 13 is below the push rod 03. When the rotating shaft 12 rotates, the plate 13 moves upward and the push rod 03 rises, thereby achieving the effect of automatically removing the dried gel.

[0041] Through observation Figures 2 to 10 An exemplary working process for grinding and powder production can be obtained from the figure as follows:

[0042] A sprocket A15 is fixedly connected to the upper end of the rotating shaft 12, and a sprocket B16 is rotatably connected to the bracket 06. A grinding disc 14 is fixedly connected to the lower end of the sprocket B16. The sprocket A15 and the sprocket B16 are driven by a chain. When the rotating shaft 12 rotates, the plate 13 moves upward and drives the push rod 03 to rise, lifting the dried gel. The transmission of the sprockets A15 and B16 enables the lower end face of the grinding disc 14 to rotate and contact the raised dried gel to grind the gel. The dried gel can then be ground into powder when it is taken out.

[0043] Through observation Figures 2 to 10 An exemplary working process for improving grinding and powder production efficiency, as shown in the figure, is as follows:

[0044] The pitch circle ratio of sprocket A15 to sprocket B16 is 6:1. By using the speed difference between sprocket A15 and sprocket B16, the rotation speed of sprocket A15 can be lower than that of sprocket B16. This allows the dried gel to rise slowly while the grinding disc 14 rotates at high speed, which can significantly improve the efficiency of grinding and powder production.

[0045] Through observation Figures 2 to 10 An exemplary process for removing air bubbles, as shown in the figure, is as follows:

[0046] The support 06 has a rotating rod 17 rotatably connected to the lower right side. Multiple steel balls 18 are connected to the rotating rod 17 via spring rods. The lower front end of the material barrel 01 has a protruding ridge 19. When the gel is injected into the material barrel 01, the rotation of the rotating rod 17 causes the multiple steel balls 18 to strike the protruding ridge 19 in sequence, causing the protruding ridge 19 to vibrate and transmit the vibration to the material barrel 01. This accelerates the expulsion of air bubbles in the gel in the material barrel 01, thereby reducing the number of air bubbles in the gel and avoiding affecting the amount of gel produced by grinding.

[0047] Through observation Figures 2 to 10 An exemplary working process for collecting powder, as shown in the figure, is as follows:

[0048] A cylinder 21 is fixedly connected to the rear end of the support 06, and an inclined groove 20 is fixedly connected to the cylinder 21. A material trough 22 is fixedly connected to the rear end of the support 06, and a scraper 23 is provided in the material trough 22. When the material bucket 01 moves to the left, the inclined groove 20 moves away from the support 06 under the drive of the cylinder 21, thereby avoiding interference with the leftward movement of the material bucket 01. After the material bucket 01 moves to the left and reaches the designated position, the cylinder 21 can drive the inclined groove 20 forward to the left and right sides of the material bucket 01, so that the left and right ends of the material bucket 01 are provided with downward inclined slides above the inclined groove 20. After grinding, the powder can slide into the inclined groove 20 and then into the material trough 22. Finally, a collection container can be set at the left end of the material trough 22. The powder collected in the material trough 22 is pushed into the collection container by the drive of the scraper 23 to complete the collection of powder.

Claims

1. A method for preparing probiotic powder, characterized in that, The method includes the following steps: Step 1: Mix the raw materials according to the specified ratio, then melt them with hot water to obtain a gel; Step 2: Inject the gel into the preparation device, degas and dry it; Step 3: Grind the dried gel into powder; Step 4: Collect the powder obtained from grinding and seal it in bags.

2. The method for preparing probiotic powder according to claim 1, characterized in that: The preparation device includes a material barrel (01), a push plate (02) slidably connected in the material barrel (01), and a push rod (03) fixedly connected to the lower end of the push plate (02). A spring is fixedly connected between the push rod (03) and the material barrel (01). A heater (04) is provided on the outer wall of the material barrel (01). Downward inclined slides are provided at the left and right ends of the material barrel (01).

3. The method for preparing probiotic powder according to claim 2, characterized in that: The material bucket (01) is fixedly connected to a side block (05) at the front end. The side block (05) is connected to a lead screw (07). The lead screw (07) is rotatably connected to a bracket (06). A nozzle (08) is fixedly connected to the upper right side of the bracket (06).

4. The method for preparing probiotic powder according to claim 3, characterized in that: A lifting rod (09) is fixedly connected to the right end of the bracket (06), and a stirring rod (10) driven by a motor is fixedly connected to the bottom end of the lifting rod (09).

5. The method for preparing probiotic powder according to claim 4, characterized in that: The left end of the bracket (06) is rotatably connected to a rotating shaft (12), the lower end of the rotating shaft (12) is threaded, and the lower end of the rotating shaft (12) is connected to a plate (13) that slides on the bracket (06).

6. The method for preparing probiotic powder according to claim 5, characterized in that: The upper end of the rotating shaft (12) is fixedly connected to a sprocket A (15), and the bracket (06) is rotatably connected to a sprocket B (16). The lower end of the sprocket B (16) is fixedly connected to a grinding disc (14). The sprocket A (15) and the sprocket B (16) are driven by a chain.

7. The method for preparing probiotic powder according to claim 6, characterized in that: The pitch circle ratio of sprocket A (15) and sprocket B (16) is (6):(1).

8. The method for preparing probiotic powder according to claim 7, characterized in that: The bracket (06) is rotatably connected to the lower right side of the bracket (06), and multiple steel balls (18) are connected to the rotating rod (17) via spring rods. The lower front end of the material barrel (01) is formed with a protruding ridge (19).

9. The method for preparing probiotic powder according to claim 8, characterized in that: The rear end of the bracket (06) is fixedly connected to a cylinder (21), and a sloping groove (20) is fixedly connected to the cylinder (21). The rear end of the bracket (06) is fixedly connected to a material trough (22), and a scraper (23) is provided in the material trough (22).

10. The probiotic powder prepared by the method for preparing probiotic powder according to claim 1, characterized in that, The probiotic powder comprises the following ingredients in the following weight ratios: 15 parts milk; 2 parts peanut powder; 3 parts red date powder; 3 parts protein powder; 1 part white sugar; 5 parts probiotic powder; 4 parts collagen powder; 3 parts mango powder.

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