Textile dye crushing and scattering device

Abstract

The invention relates to the field of textile processing, and discloses a textile dye smashing and scattering device which comprises a base, supporting legs installed on the base, a shell installed on the supporting legs, a discharging pipe communicated with the shell and a vertical frame installed on the base, and one side of the vertical frame extends into the shell. The solid dye crushing device has the following advantages and effects that the driving assembly is started to be engaged with the crushing assembly, so that the crushing assembly swings in the crushing hopper, solid dye is preliminarily crushed firstly, the crushed solid dye falls into the shell from the crushing hopper, and while the driving assembly is engaged with the crushing assembly, the driving assembly drives the scraping assembly to rotate through the synchronous belt; when the scraping assembly rotates, the scattering assembly is driven to rotate, when the scattering assembly rotates, the scattering assembly is meshed with the first gear, the scattering assembly rotates when rotating along with the scraping assembly, the scattering effect of the materials can be further enhanced through combination of rotation and revolution of the scattering assembly, and the uniformity of the granularity is improved.

Description

Technical Field

[0001] This invention relates to the field of textile processing technology, and in particular to a textile dye crushing and dispersing device. Background Technology

[0002] Dyes are organic compounds that impart bright and lasting colors to other substances. Since pigments used today are all artificially synthesized, they are also called synthetic dyes. Dyes and pigments are generally compounds that possess color themselves and can impart bright and lasting colors to other substances, either in a molecular or dispersed state.

[0003] Currently, problems such as color spots and uneven dyeing often occur after fabric dyeing. Analysis shows that uneven and incomplete dye mixing, as well as the presence of residue and impurities after dye mixing, are the main causes of color spots and uneven dyeing after fabric dyeing. The main reason for uneven and incomplete dye mixing and the presence of residue and impurities in the dye is that the solid dye crushing device may not crush the solid dye thoroughly. This will seriously affect the dyeing effect of the fabric and cause uncontrollable printing and dyeing results, which wastes both fabric and dye. Therefore, we propose a textile dye crushing and dispersing device. Summary of the Invention

[0004] The purpose of this invention is to provide a textile dye crushing and dispersing device, which has the advantage of improving the crushing effect of solid dyes and thus improving the dyeing and printing effect.

[0005] The above-mentioned technical objective of the present invention is achieved through the following technical solution: a textile dye crushing and dispersing device, comprising a base, a support leg mounted on the base, a housing mounted on the support leg, a discharge pipe connected to the housing, and a stand mounted on the base, one side of the stand extending into the housing.

[0006] A partition is installed on the housing.

[0007] A crushing bucket is installed on the partition plate.

[0008] The crushing assembly is mounted on the crushing bucket and slides on a partition at one end.

[0009] The spindle is mounted on the stand and located inside the housing.

[0010] Gear 1 is mounted on the main shaft.

[0011] The scraper assembly is rotatably connected to the main shaft and one end is attached to the inner wall of the housing.

[0012] The disintegration component is rotatably connected to the scraper component and meshes with the gear.

[0013] The drive assembly is mounted on the upright and located outside the housing. The drive assembly is connected to the scraper assembly via a synchronous belt and meshes with the crushing assembly.

[0014] By adopting the above technical solution, when crushing solid dyes, the solid dyes are fed into the crushing hopper one by one. The drive component starts and meshes with the crushing component, causing the crushing component to swing in the crushing hopper, initially crushing the solid dyes. The crushed solid dyes fall from the crushing hopper into the shell. While the drive component meshes with the crushing component, it also drives the scraper component to rotate via a synchronous belt. When the scraper component rotates, it can scrape off the dyes adhering to the inner wall of the shell, avoiding material accumulation and blind spots, and also reducing dye waste. When the scraper component rotates, it drives the dispersing component to rotate. When the dispersing component rotates, it meshes with the gear, causing the dispersing component to rotate on its own axis while rotating with the scraper component. The combination of the rotation and revolution of the dispersing component can further enhance the dispersion effect of the material and improve the uniformity of particle size.

[0015] The drive component simultaneously controls the crushing, scraping, and dispersing functions, and achieves synchronous operation of multiple processes through mechanical linkage (such as synchronous belts and gear meshing), which reduces energy consumption while improving the dispersion efficiency of dyes.

[0016] The use of a staged crushing method (preliminary crushing + dispersion) avoids the problem of uneven particle size caused by traditional single crushing. The overall synergy, efficiency and environmental performance of the equipment are significantly improved, making it well-suited for dye processing scenarios.

[0017] A further feature of the present invention is that the upper and lower ends of the inner wall of the crushing bucket and the inner top wall of the shell are open, the bottom of the crushing bucket passes through the partition, and the crushing bucket and the upright are staggered left and right.

[0018] By adopting the above technical solution, when the crushed dye falls from the crushing hopper into the shell by gravity, it can completely avoid the obstruction of the upright frame. The dye can fall directly into the shell to be dispersed, thus avoiding waste of dye.

[0019] A further configuration of the present invention is that the crushing assembly includes a pressing plate hinged to the crushing hopper, a movable frame slidably connected to the partition plate, and two rows of locking teeth connected to the inner side of the movable frame.

[0020] A further feature of the present invention is that one end of the movable frame extends into the crushing hopper and is connected to the pressing plate, the other side of the movable frame extends to the outside of the housing, and a sliding groove is provided on the partition plate for the movable frame to slide horizontally.

[0021] By adopting the above technical solution, when the drive component starts, it alternately engages with the two rows of teeth on the inner side of the moving frame, thereby pushing the moving frame to move horizontally back and forth on the partition, thereby pushing the pressure plate to swing back and forth in the crushing bucket around the hinge point, and performing preliminary crushing of the block dye.

[0022] A further configuration of the present invention is as follows: the scraping assembly includes a mounting cover rotatably connected to the outside of the main shaft, a synchronous wheel mounted outside the mounting cover, a connecting arm symmetrically mounted on the mounting cover, and a scraper mounted on the connecting arm, the scraper being in contact with the inner wall of the housing.

[0023] By adopting the above technical solution, when the drive component starts, it drives the synchronous pulley to rotate via the synchronous belt, which in turn causes the scraper on the connecting arm of the mounting cover to rotate, scraping off the dye adhering to the inner wall of the housing. This avoids material accumulation and blind spots, while also reducing dye waste.

[0024] A further embodiment of the present invention is that the dispersing assembly includes a rotating rod rotatably connected to the mounting cover, a gear II mounted on the rotating rod, and a dispensing rod hinged to the bottom of the rotating rod.

[0025] A further configuration of the present invention is that gear two meshes with gear one.

[0026] By adopting the above technical solution, when the mounting cover rotates, it drives the rotating rod to rotate synchronously. When the rotating rod rotates, gear two meshes with gear one, so that the rotating rod also drives the feeding rod to rotate when it rotates with the mounting cover, further dispersing the dye. The combination of rotation and revolution can further enhance the dispersion effect of the material and improve the uniformity of particle size.

[0027] A further feature of the present invention is that two rotating rods are symmetrically arranged and are distributed in a cross shape with the connecting arm.

[0028] By adopting the above technical solution, the cross-shaped layout, through orthogonal spatial distribution, enables the scraper on the scraping assembly and the material dispersing rod on the dispersing assembly to form complementary motion trajectories, which can almost cover the inner bottom wall of the shell and eliminate the blind spot of bottom material accumulation caused by traditional single-axis rotation.

[0029] By adopting the above technical solution, the cross-shaped layout enables the centrifugal force of the dispersing component and the shear force of the scraping component to form a multi-dimensional action field. Under the action of collision, shearing and centrifugation, the dye particles achieve a more uniform force distribution. The continuous cleaning of the scraping component creates a stable working environment for the dispersing component and reduces the interference of adhering dye on the dye dispersing effect.

[0030] A further configuration of the present invention is as follows: the drive assembly includes a horizontal plate mounted on the upright, a motor mounted on the horizontal plate, a rotating shaft passing through the upright and rotatably connected thereto, and a synchronous pulley and a sector gear mounted on the rotating shaft.

[0031] A further configuration of the present invention is as follows: the second synchronous pulley is connected to the first synchronous pulley via a synchronous belt, and the output shaft of the motor is rotated with the rotating shaft via a coupling.

[0032] A further configuration of the present invention is that the top end of the rotating shaft extends to the inner side of the movable frame, and two rows of teeth on the inner side of the movable frame alternately mesh with the sector gear.

[0033] By adopting the above technical solution, the motor starts and drives the rotating shaft to rotate. When the rotating shaft rotates, it drives the second synchronous wheel and the sector gear to rotate. When the sector gear rotates, it alternately meshes with the two rows of teeth on the inner side of the moving frame, thereby pushing the moving frame to move horizontally back and forth on the partition plate. This pushes the pressure plate to swing back and forth in the crushing bucket around the hinge point, thus initially crushing the blocky dye. When the second synchronous wheel rotates, it drives the first synchronous wheel to rotate through the synchronous belt, which in turn causes the scraper on the connecting arm of the mounting cover to rotate, scraping off the dye adhering to the inner wall of the shell. This avoids material accumulation and blind spots, and also reduces dye waste. When the mounting cover rotates, it drives the rotating rod to rotate synchronously. When the rotating rod rotates, the second gear meshes with the first gear, so that the rotating rod also drives the feeding rod to rotate as the mounting cover rotates, further dispersing the dye.

[0034] The beneficial effects of this invention are:

[0035] 1. When crushing solid dyes, the solid dyes are fed into the crushing hopper one by one. The drive component starts and meshes with the crushing component, causing the crushing component to swing in the crushing hopper to initially crush the solid dyes. The crushed solid dyes fall from the crushing hopper into the shell. While the drive component is meshing with the crushing component, it also drives the scraper component to rotate through the synchronous belt. When the scraper component rotates, it can scrape off the dyes adhering to the inner wall of the shell, avoiding material accumulation and blind spots, and also reducing dye waste.

[0036] 2. When the scraper component rotates, it drives the dispersing component to rotate. When the dispersing component rotates, it meshes with the gear, causing the dispersing component to rotate on its own axis as it rotates with the scraper component. The combination of the rotation and revolution of the dispersing component can further enhance the dispersion effect of the material and improve the uniformity of particle size.

[0037] 3. The drive component simultaneously controls the crushing, scraping and dispersing functions. Through mechanical linkage (such as synchronous belts and gear meshing), multiple processes can be operated synchronously, reducing energy consumption while improving the dispersion efficiency of dyes.

[0038] 4. The phased crushing (preliminary crushing + dispersion) method avoids the problem of uneven particle size caused by traditional single crushing. The overall coordination, efficiency and environmental performance of the equipment are significantly improved, making it well applicable to dye processing scenarios. Attached Figure Description

[0039] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0040] Figure 1 This is a schematic diagram of the structure of the present invention;

[0041] Figure 2 This is a top view of the structure of the present invention;

[0042] Figure 3 This is the present invention. Figure 2 Schematic diagram of the cross-sectional structure at point BB;

[0043] Figure 4 This is a cross-sectional structural diagram of the connection between the dispersing component and the scraping component of the present invention.

[0044] In the diagram, 1. Base; 2. Support leg; 3. Shell; 4. Discharge pipe; 5. Frame; 6. Partition plate; 7. Crushing bucket; 8. Crushing assembly; 81. Pressing plate; 82. Moving frame; 83. Gear; 9. Main shaft; 10. Gear 1; 11. Scraper assembly; 111. Mounting cover; 112. Synchronous pulley 1; 113. Connecting arm; 114. Scraper; 12. Dispersing assembly; 121. Rotating rod; 122. Gear 2; 123. Feeding rod; 13. Drive assembly; 131. Horizontal plate; 132. Motor; 133. Rotating shaft; 134. Synchronous pulley 2; 135. Sector gear; 14. Synchronous belt. Detailed Implementation

[0045] The technical solution of the present invention will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are merely some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0046] Example 1, please refer to Figure 1-4The present invention provides a textile dye crushing and dispersing device, including a base 1, a support leg 2 mounted on the base 1, a housing 3 mounted on the support leg 2, a discharge pipe 4 connected to the housing 3, and a stand 5 mounted on the base 1, with one side of the stand 5 extending into the housing 3.

[0047] Partition 6 is installed on the housing 1.

[0048] The crushing bucket 7 is installed on the partition plate 6.

[0049] The crushing assembly 8 is installed on the crushing bucket 7 and one end slides on the partition plate 6.

[0050] The main shaft 9 is mounted on the stand 5 and located inside the housing 3.

[0051] Gear 10 is mounted on the main shaft 9.

[0052] The scraper assembly 11 is rotatably connected to the main shaft 9 and one end is attached to the inner wall of the housing 3.

[0053] The dispersing component 12 is rotatably connected to the scraping component 11 and meshes with the gear 10.

[0054] The drive assembly 13 is mounted on the upright 5 and located outside the housing 3. The drive assembly 13 is connected to the scraper assembly 11 via a synchronous belt 14. The drive assembly 13 meshes with the crushing assembly 8.

[0055] When crushing solid dye, the solid dye is fed into the crushing hopper 7 in sequence. The drive component 13 is activated and engages with the crushing component 8, causing the crushing component 8 to swing in the crushing hopper 7, initially crushing the solid dye. The crushed solid dye falls from the crushing hopper 7 into the shell 3. While the drive component 13 is engaged with the crushing component 8, the synchronous belt 4 drives the scraper component 11 to rotate. When the scraper component 11 rotates, it can scrape off the dye adhering to the inner wall of the shell 3, avoiding material accumulation and blind spots, and also reducing dye waste. When the scraper component 11 rotates, it drives the dispersing component 12 to rotate. When the dispersing component 13 rotates, it engages with the gear 10, causing the dispersing component 13 to rotate on its own axis while rotating with the scraper component 11. The combination of the rotation and revolution of the dispersing component 13 can further enhance the dispersion effect of the material and improve the uniformity of particle size.

[0056] The drive component 13 simultaneously controls the crushing, scraping and dispersing functions. Through mechanical linkage (such as the engagement of the timing belt 14 and gear 10), it enables the synchronous operation of multiple processes, reducing energy consumption while improving the dispersion efficiency of the dye.

[0057] The use of a staged crushing method (preliminary crushing + dispersion) avoids the problem of uneven particle size caused by traditional single crushing. The overall synergy, efficiency and environmental performance of the equipment are significantly improved, making it well-suited for dye processing scenarios.

[0058] The inner walls of the crushing hopper 7 are open at both ends and the inner top wall of the shell 3. The bottom of the crushing hopper 7 passes through the partition 6. The crushing hopper 7 and the upright 5 are staggered left and right. When the crushed dye falls from the crushing hopper 7 into the shell 3 by gravity, it can completely avoid the obstruction of the upright 5. The dye can fall directly into the shell 3 to be dispersed, thus avoiding the waste of dye.

[0059] The crushing assembly 8 includes a pressure plate 81 hinged to the crushing hopper 7, a movable frame 82 slidably connected to the partition 6, and two rows of locking teeth 83 connected to the inner side of the movable frame 82. One end of the movable frame 82 extends into the crushing hopper 7 and connects to the pressure plate 81, while the other side of the movable frame 82 extends to the outside of the housing 3. The partition 6 has a sliding groove for the movable frame 82 to slide horizontally. When the drive assembly 13 is started, it alternately engages with the two rows of locking teeth 83 on the inner side of the movable frame 82, thereby pushing the movable frame 82 to move horizontally back and forth on the partition 6, thereby pushing the pressure plate 81 to swing back and forth in the crushing hopper 7 around the hinge point, thus performing preliminary crushing of the block dye.

[0060] The scraping assembly 11 includes a mounting cover 111 rotatably connected to the outside of the main shaft 9, a synchronous pulley 112 mounted on the outside of the mounting cover 111, a connecting arm 113 symmetrically mounted on the mounting cover 111, and a scraper 114 mounted on the connecting arm 113. The scraper 114 is in contact with the inner wall of the housing 3. When the drive assembly 13 is started, it drives the synchronous pulley 112 to rotate through the synchronous belt 14, which in turn causes the mounting cover 111 to drive the scraper 114 on the connecting arm 113 to rotate, thereby scraping off the dye adhering to the inner wall of the housing 3, avoiding material accumulation and creating blind spots, and also reducing dye waste.

[0061] The dispersing assembly 12 includes a rotating rod 121 rotatably connected to a mounting cover 111, a second gear 122 mounted on the rotating rod 121, and a feeding rod 123 hinged to the bottom of the rotating rod 121. The second gear 122 meshes with a first gear 10. When the mounting cover 111 rotates, it drives the rotating rod 121 to rotate synchronously. When the rotating rod 121 rotates, the second gear 122 meshes with the first gear 10, so that the rotating rod 121 also drives the feeding rod 123 to rotate as it rotates with the mounting cover 111, further dispersing the dye. The combination of rotation and revolution can further enhance the dispersion effect of the material and improve the uniformity of particle size.

[0062] Two rotating rods 121 are symmetrically arranged and are distributed in a cross shape with the connecting arm 113. The cross-shaped layout, through orthogonal spatial distribution, makes the scraper 114 on the scraping assembly 11 and the dispersing rod 123 on the dispersing assembly 12 form complementary motion trajectories, which can almost cover the inner bottom wall of the housing 3, eliminating the blind area of ​​bottom material accumulation caused by traditional single-axis rotation. The cross-shaped layout makes the centrifugal force of the dispersing assembly 12 and the shear force of the scraping assembly 11 form a multi-dimensional action field. Under the action of collision, shearing and centrifugation, the dye particles achieve a more uniform force distribution. The continuous cleaning of the scraping assembly 11 creates a stable working environment for the dispersing assembly 12, reducing the interference of adhering dye on the dye dispersing effect.

[0063] The drive assembly 13 includes a horizontal plate 131 mounted on the upright frame 5, a motor 132 mounted on the horizontal plate 131, a rotating shaft 133 passing through and rotatably connected to the upright frame 5, and a second synchronous pulley 134 and a sector gear 135 mounted on the rotating shaft 133. The second synchronous pulley 134 is connected to the first synchronous pulley 112 via a synchronous belt 14. The output shaft of the motor 132 rotates with the rotating shaft 133 via a coupling. The top end of the rotating shaft 133 extends to the inner side of the movable frame 82. Two rows of teeth 83 on the inner side of the movable frame 82 alternately mesh with the sector gear 135. When the motor 132 starts, it drives the rotating shaft 133 to rotate. When the rotating shaft 133 rotates, it drives the second synchronous pulley 134 and the sector gear 135 to rotate. When the sector gear 135 rotates, it alternately meshes with the movable frame. The two rows of teeth 83 on the inner side of 82 mesh, thereby pushing the moving frame 82 to move horizontally back and forth on the partition plate 6, thereby pushing the pressing plate 81 to swing back and forth in the crushing bucket 7 around the hinge point, to initially crush the block dye. When the synchronous wheel 134 rotates, it drives the synchronous wheel 112 to rotate through the synchronous belt 14, which in turn causes the mounting cover 111 to drive the scraper 114 on the connecting arm 113 to rotate, scraping off the dye attached to the inner wall of the housing 3, avoiding material accumulation and blind spots, and also reducing dye waste. When the mounting cover 111 rotates, it drives the rotating rod 121 to rotate synchronously. When the rotating rod 121 rotates, the gear 122 meshes with the gear 10, so that the rotating rod 121 also drives the feeding rod 123 to rotate when it rotates with the mounting cover 111, further dispersing the dye.

[0064] Example 2: Furthermore, the scraper 114 is detachably installed on the connecting arm 113. After the scraper 114 has been used for a long time, it can be replaced to ensure a good scraping effect on the material. The housing 3 is also provided with an inspection door, which makes it easy to open the inspection door to replace the scraper 114.

[0065] Example 3: Furthermore, the scraper 114 is mounted on the connecting arm 113 through an elastic connection structure (including but not limited to a spring). When the scraper 114 is worn, the scraper 114 can be compensated so that the scraper 114 can always be in contact with the inner wall of the housing 3, ensuring a good scraping effect on the material.

[0066] The control method of this invention is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Furthermore, since this invention is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail here.

Claims

1. A textile dye pulverizing and scattering device, characterized by, Includes a base (1), a support leg (2) mounted on the base (1), a housing (3) mounted on the support leg (2), a discharge pipe (4) connected to the housing (3), and a stand (5) mounted on the base (1), one side of the stand (5) extending into the housing (3); A partition (6) is installed on the housing (1); The crushing bucket (7) is installed on the partition plate (6); The crushing assembly (8) is mounted on the crushing bucket (7) and one end slides on the partition plate (6); The main shaft (9) is mounted on the stand (5) and located inside the housing (3); Gear 1 (10) is mounted on the main shaft (9); The scraper assembly (11) is rotatably connected to the main shaft (9) and one end is attached to the inner wall of the housing (3); The dispersing component (12) is rotatably connected to the scraping component (11) and meshes with gear one (10); The drive assembly (13) is mounted on the stand (5) and located outside the housing (3). The drive assembly (13) is connected to the scraper assembly (11) via a synchronous belt (14). The drive assembly (13) meshes with the crushing assembly (8).

2. A textile dye pulverizing and scattering device according to claim 1, characterized in that: The inner walls of the crushing bucket (7) and the inner top wall of the shell (3) are open. The bottom of the crushing bucket (7) passes through the partition (6). The crushing bucket (7) and the upright frame (5) are staggered to the left and right.

3. A textile dye pulverizing and scattering device according to claim 2, characterized in that: The crushing assembly (8) includes a pressing plate (81) hinged in the crushing bucket (7), a movable frame (82) slidably connected to the partition plate (6), and two rows of locking teeth (83) connected to the inner side of the movable frame (82).

4. A textile dye pulverizing and scattering device according to claim 3, characterized in that: One end of the movable frame (82) extends into the crushing bucket (7) and is connected to the pressing plate (81). The other side of the movable frame (82) extends to the outside of the shell (3). A sliding groove is provided on the partition plate (6) for the movable frame (82) to slide horizontally.

5. A textile dye pulverizing and scattering device according to claim 4, characterized in that: The scraping assembly (11) includes a mounting cover (111) rotatably connected to the outside of the main shaft (9), a synchronous wheel (112) mounted outside the mounting cover (111), a connecting arm (113) symmetrically mounted on the mounting cover (111), and a scraper (114) mounted on the connecting arm (113), the scraper (114) being in contact with the inner wall of the housing (3).

6. A textile dye pulverizing and scattering device according to claim 5, characterized in that: The dispersing assembly (12) includes a rotating rod (121) rotatably connected to the mounting cover (111), a gear two (122) mounted on the rotating rod (121), and a feeding rod (123) hinged to the bottom of the rotating rod (121).

7. A textile dye pulverizing and scattering device according to claim 6, characterized in that: The second gear (122) meshes with the first gear (10), and two rotating rods (121) are symmetrically arranged and are distributed in a cross shape with the connecting arm (113).

8. A textile dye pulverizing and scattering device according to claim 7, characterized in that: The drive assembly (13) includes a horizontal plate (131) mounted on the upright (5), a motor (132) mounted on the horizontal plate (131), a rotating shaft (133) passing through the upright (5) and rotatably connected thereto, and a synchronous pulley (134) and a sector gear (135) mounted on the rotating shaft (133).

9. A textile dye pulverizing and dispersing device according to claim 8, characterized in that: The second synchronous pulley (134) is connected to the first synchronous pulley (112) via a synchronous belt (14), and the output shaft of the motor (132) is connected to the rotating shaft (133) via a coupling.

10. A textile dye pulverizing and dispersing device according to claim 9, characterized in that: The top of the rotating shaft (133) extends to the inside of the movable frame (82), and the two rows of teeth (83) on the inside of the movable frame (82) alternately mesh with the sector gear (135).

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