LED lamp strip machining workbench

Abstract

The invention relates to the field of LED lamp strip machining, in particular to an LED lamp strip machining workbench which comprises a platform and supporting legs, the platform is fixedly installed on the supporting legs, a supporting plate is fixedly arranged on the platform, and the end, away from the platform, of the supporting plate is fixedly connected with a top plate; the two pressing mechanisms are mounted on the top plate; the pulling mechanism is mounted on the supporting plate; the reciprocating mechanism is installed on the top plate, the power input end of the reciprocating mechanism is connected with the pulling mechanism, the power output end of the reciprocating mechanism is provided with a rubberizing mechanism, and the rubberizing mechanism is used for rubberizing the flexible belt on the platform so as to install lamp beads; and the storage mechanism is mounted on one side of the platform. According to the LED lamp strip processing workbench, the lamp strip can be processed, the workbench does not need to be shut down or started up when glue is smeared, the processing efficiency is greatly improved, meanwhile, the produced lamp strip can be conveniently stored or released, operation is easy, and practicability is high.

Description

Technical Field

[0001] This invention relates to the field of LED light strip processing, and more particularly to an LED light strip processing workbench. Background Technology

[0002] LED light strips are made by assembling LEDs onto a strip-shaped FPC (flexible printed circuit board) or PCB (rigid PCB), and are named for their strip-like shape. Due to their long lifespan (typically 80,000-100,000 hours), energy efficiency, and environmental friendliness, they are increasingly gaining popularity in various decorative industries.

[0003] During the processing of LED light strips, adhesive needs to be applied to a flexible strip to facilitate the adhesion of LEDs. Although existing workbenches can apply adhesive to the flexible strip, there are still some problems. First, the current workbenches require stopping and starting the machine during the application of adhesive, which reduces processing efficiency. Second, the current workbenches are not convenient for storing or releasing the produced light strips. Therefore, an LED light strip processing workbench is needed to solve the above problems. Summary of the Invention

[0004] The purpose of this invention is to provide an LED strip processing workbench, which aims to solve the following problems: existing workbenches require stopping and starting the machine when applying adhesive, and it is inconvenient to store or release the produced LED strips.

[0005] This invention is implemented as follows: an LED strip processing workbench includes: a platform and support legs. The platform is fixedly mounted on the support legs, and a flexible strip can be placed on the platform. A support plate is fixedly installed on the platform, and a top plate is fixedly connected to the end of the support plate away from the platform; a clamping mechanism, which is installed on the top plate and has two components, is used to clamp the flexible strip on the platform to maintain the stability of the flexible strip's movement; a pulling mechanism, which is installed on the support plate, is used to wind the flexible strip on the platform, and the pulling mechanism can intermittently provide power to pull the flexible strip intermittently; a reciprocating mechanism, which is installed on the top plate and has its power input end connected to the pulling mechanism, and has an adhesive applicator installed at its power output end. The pulling mechanism is used to drive the adhesive applicator to reciprocate through the reciprocating mechanism, and the adhesive applicator is used to apply adhesive to the flexible strip on the platform for the installation of LED beads; and a storage mechanism, which is installed on one side of the platform, is used to store LED beads for easy attachment to the flexible strip.

[0006] Preferably, the clamping mechanism includes: a sleeve, which is fixedly installed on the top plate, a sliding column is fixedly installed inside the sleeve, a sliding plate is sleeved on the sliding column, and a compression spring for pushing the sliding plate to slide along the sliding column is fixedly connected between the sliding plate and the inner wall of the sleeve; a pressure rod, one end of which is located inside the sleeve and fixedly connected to the sliding plate, and the other end of which is located outside the sleeve and fixedly connected to a wheel frame, and a pressure wheel for clamping the flexible belt is rotatably installed inside the wheel frame; and a handle, which is fixedly installed on the wheel frame for pulling the pressure rod and the sliding plate to slide along the sliding column so that the pressure wheel moves away from the platform.

[0007] Preferably, the pulling mechanism includes: a bracket, which is fixedly mounted on a support plate, a power component is fixedly disposed on one side of the bracket, and an incomplete gear is fixedly connected to the output shaft of the power component; a take-up drum, both ends of which are rotatably connected to the inner wall of the bracket, through which the flexible belt can be wound up, a first gear is fixedly disposed on one side of the take-up drum, and the first gear and the incomplete gear are intermittently meshed; and a throttle handle, which is rotatably connected to the other side of the take-up drum, and the throttle handle is used to control the rotation of the take-up drum to release the flexible belt.

[0008] Preferably, the reciprocating mechanism includes: a second gear that intermittently meshes with an incomplete gear, the second gear being coaxially connected to a transmission wheel assembly mounted on a top plate, and a cam being installed at the power output end of the transmission wheel assembly; a groove body that is fixedly connected to the top plate and has two groove bodies, with guide posts fixedly installed inside the two groove bodies, guide plates sleeved on the guide posts, and a return spring for pushing the guide plates to move and reset being fixedly connected between the guide plates and the inner wall of the groove body; a connecting rod that is fixedly connected at one end to the guide plate and at the other end to a reciprocating plate, with a wheel post fixedly installed on one side of the reciprocating plate, and a pulley that slides in contact with the cam installed on the wheel post; and an adhesive applicator fixedly installed on the other side of the reciprocating plate.

[0009] Preferably, the transmission wheel assembly includes: a first pulley coaxially connected to a second gear; a second pulley rotatably mounted on a top plate, a first belt connecting the first pulley and the second pulley, and a third pulley coaxially connected to the second pulley; a protective cover fixedly mounted on the top plate, the second pulley and the third pulley disposed inside the protective cover, a fourth pulley rotatably mounted inside the protective cover, a second belt connecting the fourth pulley and the third pulley, and a cam coaxially connected to the fourth pulley.

[0010] Preferably, the adhesive application mechanism includes: a storage tank, which is fixedly connected to the power output end of the reciprocating mechanism, the storage tank having a feeding port, an opening on the lower side of the storage tank and a sealing plate fixedly connected thereto, the sealing plate having a through-hole; a permeating cotton, which is installed at the through-hole of the sealing plate for guiding the adhesive in the storage tank onto the flexible belt, and a heating plate fixedly provided on the inner wall of the storage tank for preventing the adhesive from solidifying.

[0011] Preferably, the storage mechanism includes: a fixing block, which is fixedly installed on one side of the platform and there are two of them, and a threaded rod is rotatably installed in the two fixing blocks, and a control handle is fixedly connected to one end of the threaded rod; a threaded block, which is threaded onto the threaded rod, and a storage box for storing LED beads is fixedly installed on the threaded block; and a guide groove, which is fixedly installed on the platform and located on one side of the threaded rod, and a guide wheel installed on the threaded block is slidably installed in the guide groove.

[0012] The LED strip processing workbench provided by this invention can not only process LED strips, but also does not require stopping and starting the machine when applying adhesive, which greatly improves processing efficiency. At the same time, it can easily store or release the LED strips after production. It is simple to operate and highly practical. Attached Figure Description

[0013] Figure 1 A schematic diagram of the LED light strip processing workbench.

[0014] Figure 2 A schematic diagram of the clamping mechanism of the LED light strip processing workbench structure.

[0015] Figure 3 A schematic diagram of the pulling mechanism of the LED light strip processing workbench structure.

[0016] Figure 4 A partial schematic diagram of the reciprocating mechanism of the LED light strip processing workbench structure.

[0017] Figure 5 A schematic diagram of the adhesive application mechanism on the LED light strip processing workbench structure.

[0018] Figure 6 A three-dimensional schematic diagram of the clamping mechanism of the LED light strip processing workbench structure.

[0019] In the attached diagram: 1-Platform, 2-Support leg, 3-Support plate, 4-Top plate, 5-Pressure mechanism, 6-Pull mechanism, 7-Reciprocating mechanism, 8-Adhesive application mechanism, 9-Storage mechanism, 51-Sleeve, 52-Sliding column, 53-Slide plate, 54-Compression spring, 55-Pressure rod, 56-Wheel frame, 57-Pressure roller, 58-Handle, 61-Bracket, 62-Power component, 63-Incomplete gear, 64-Rewind drum, 65-First gear, 66-Throttle, 71-Second gear, 72-Transmission wheel set, 73-Cam, 74-Gutter, 75- 76-Guide post, 77-Reset spring, 78-Connecting rod, 79-Reciprocating plate, 710-Wheel post, 711-Pulley, 721-First pulley, 722-Second pulley, 723-First belt, 724-Third pulley, 725-Protective cover, 726-Fourth pulley, 727-Second belt, 81-Storage box, 82-Sealing plate, 83-Permeable cotton, 84-Heating plate, 91-Fixing block, 92-Threaded rod, 93-Control handle, 94-Threaded block, 95-Storage box, 96-Guide groove, 97-Guide wheel. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and do not limit the invention.

[0021] The specific implementation of the present invention will be described in detail below with reference to specific embodiments.

[0022] Please see Figure 1 The present invention provides an LED strip processing workbench, the LED strip processing workbench comprising: The system comprises: a platform 1 and a support leg 2; the platform 1 is fixedly mounted on the support leg 2; a flexible strip can be placed on the platform 1; a support plate 3 is fixedly mounted on the platform 1; a top plate 4 is fixedly connected to the end of the support plate 3 away from the platform 1; a pressing mechanism 5, which is mounted on the top plate 4 and has two components, is used to press against the flexible strip on the platform 1 to maintain the stability of the flexible strip's movement; a pulling mechanism 6, which is mounted on the support plate 3, is used to wind up the flexible strip on the platform 1; the pulling mechanism 6 can intermittently provide power to pull the flexible strip intermittently; a reciprocating mechanism 7, which is mounted on the top plate 4 and has its power input end connected to the pulling mechanism 6; an adhesive applicator 8 is installed at the power output end of the reciprocating mechanism 7; the pulling mechanism 6 is used to drive the adhesive applicator 8 to reciprocate through the reciprocating mechanism 7; the adhesive applicator 8 is used to apply adhesive to the flexible strip on the platform 1 for the installation of LED beads; and a storage mechanism 9, which is mounted on one side of the platform 1, is used to store LED beads for easy attachment to the flexible strip.

[0023] When using this LED strip processing workbench, during preparation, place the flexible strip on platform 1 and press it with clamping mechanism 5. Wrap one end of the flexible strip around pulling mechanism 6, then add adhesive to adhesive applicator 8, place the LED beads in storage mechanism 9, and adjust storage mechanism 9 to a suitable position. When starting LED strip processing, turn on pulling mechanism 6. Pulling mechanism 6 can intermittently wind up the flexible strip, thus pulling the flexible strip intermittently. When the flexible strip does not move, pulling mechanism 6 can drive adhesive applicator 8 downward through reciprocating mechanism 7, thereby adhering the adhesive to the flexible strip. Then, reciprocating mechanism 7 drives adhesive applicator 8 to reset, and pulling mechanism 6 winds up the flexible strip. When the flexible strip with adhesive stops at the right side of adhesive applicator 8, the LED beads can be taken out from storage mechanism 9 and adhered to the flexible strip. To remove the produced LED strip, turn off pulling mechanism 6 and rotate pulling mechanism 6 in the opposite direction.

[0024] like Figure 2 and Figure 6 As shown, in a preferred embodiment of the present invention, the pressing mechanism 5 includes: a sleeve 51, which is fixedly installed on the top plate 4, a sliding column 52 is fixedly disposed inside the sleeve 51, a sliding plate 53 is sleeved on the sliding column 52, and a compression spring 54 for pushing the sliding plate 53 to slide along the sliding column 52 is fixedly connected between the sliding plate 53 and the inner wall of the sleeve 51; a pressure rod 55, one end of which is disposed inside the sleeve 51 and fixedly connected to the sliding plate 53, and the other end of which is disposed outside the sleeve 51 and fixedly connected to a wheel frame 56, and a pressure wheel 57 for pressing the flexible belt is rotatably installed inside the wheel frame 56; and a handle 58, which is fixedly installed on the wheel frame 56 for pulling the pressure rod 55 and the sliding plate 53 to slide along the sliding column 52 so that the pressure wheel 57 moves away from the platform 1.

[0025] When the flexible belt is tightened, pull up the handle 58. The handle 58 drives the wheel frame 56, pressure roller 57, pressure rod 55 and slide plate 53 to move upward along the slide column 52 and compress the pressure spring 54. After the pressure roller 57 moves upward, the flexible belt is placed on the platform 1. Release the handle 58. Under the push of the elastic force of the pressure spring 54, the slide plate 53 can drive the pressure rod 55 to move downward. The pressure rod 55 can drive the wheel frame 56 and pressure roller 57 to move downward, thereby tightening the flexible belt on the platform 1 and ensuring that the pulling mechanism 6 can drive the flexible belt to move stably.

[0026] like Figure 3As shown, in a preferred embodiment of the present invention, the pulling mechanism 6 includes: a bracket 61, which is fixedly mounted on the support plate 3, a power component 62 is fixedly disposed on one side of the bracket 61, and an incomplete gear 63 is fixedly connected to the output shaft of the power component 62; a take-up drum 64, both ends of which are rotatably connected to the inner wall of the bracket 61, through which the flexible belt can be wound up, a first gear 65 is fixedly disposed on one side of the take-up drum 64, and the first gear 65 and the incomplete gear 63 are intermittently meshed; and a throttle 66, which is rotatably connected to the other side of the take-up drum 64, and the throttle 66 is used to control the rotation of the take-up drum 64 to release the flexible belt.

[0027] When the flexible strip is intermittently wound to pull it to move intermittently, the power unit 62, which is a motor, is activated. The output shaft of the power unit 62 drives the incomplete gear 63 to rotate. When the incomplete gear 63 meshes with the first gear 65, the incomplete gear 63 drives the first gear 65 to rotate, thereby driving the winding drum 64 to rotate. The winding drum 64 can then wind up the flexible strip. When the incomplete gear 63 and the first gear 65 are no longer meshed, the incomplete gear 63 can drive the adhesive applicator 8 to apply adhesive to the flexible strip through the reciprocating mechanism 7. To release the wound LED strip, the power unit 62 is turned off, and the handle 66 is turned in the opposite direction. The handle 66 drives the winding drum 64 to rotate in the opposite direction, and the winding drum 64 can then release the LED strip for easy use.

[0028] like Figure 1 and Figure 4 As shown, in a preferred embodiment of the present invention, the reciprocating mechanism 7 includes: a second gear 71, which intermittently meshes with an incomplete gear 63; the second gear 71 is coaxially connected to a transmission wheel set 72 mounted on a top plate 4; a cam 73 is mounted on the power output end of the transmission wheel set 72; a groove 74, which is fixedly connected to the top plate 4 and has two grooves; a guide post 75 is fixedly installed in the two grooves 74; a guide plate 76 is sleeved on the guide post 75; a reset spring 77 for pushing the guide plate 76 to move and reset is fixedly connected between the guide plate 76 and the inner wall of the groove 74; a connecting rod 78, one end of which is fixedly connected to the guide plate 76, and the other end of which is fixedly connected to a reciprocating plate 79; a wheel post 710 is fixedly installed on one side of the reciprocating plate 79; a pulley 711 that slides in contact with the cam 73 is installed on the wheel post 710; and an adhesive applicator 8 is fixedly installed on the other side of the reciprocating plate 79.

[0029] When the adhesive applicator 8 moves downward to apply adhesive, the incomplete gear 63 and the second gear 71 mesh. The incomplete gear 63 drives the transmission wheel set 72 to rotate. The power output end of the transmission wheel set 72 drives the cam 73 to rotate. The downward rotation of the cam 73 pushes the pulley 711, wheel column 710, reciprocating plate 79, connecting rod 78, and guide plate 76 to move downward along the guide post 75 and compresses the return spring 77. The downward movement of the reciprocating plate 79 drives the adhesive applicator 8 to move downward and apply adhesive to the flexible belt. Then, the cam 73 rotates upward. Under the elastic force of the return spring 77, the guide plate 76 drives the reciprocating plate 79 to move upward along the guide post 75 through the connecting rod 78, thereby driving the adhesive applicator 8 to move upward and reset. At this time, the incomplete gear 63 and the second gear 71 no longer mesh, and the pulling mechanism 6 will continue to wind up the flexible belt.

[0030] like Figure 1 As shown, in a preferred embodiment of the present invention, the transmission wheel assembly 72 includes: a first pulley 721, coaxially connected to a second gear 71; a second pulley 722, rotatably mounted on a top plate 4, a first belt 723 connecting the first pulley 721 and the second pulley 722, and a third pulley 724 coaxially connected to the second pulley 722; a protective cover 725, fixedly mounted on the top plate 4, the second pulley 722 and the third pulley 724 disposed inside the protective cover 725, a fourth pulley 726 rotatably mounted inside the protective cover 725, a second belt 727 connecting the fourth pulley 726 and the third pulley 724, and a cam 73 coaxially connected to the fourth pulley 726.

[0031] The rotation of the second gear 71 drives the first pulley 721 to rotate. The first pulley 721 drives the second pulley 722 to rotate via the first belt 723. The second pulley 722 drives the third pulley 724, which is coaxially connected to it, to rotate. The rotation of the third pulley 724 drives the fourth pulley 726 to rotate via the second belt 727. The rotation of the fourth pulley 726 drives the cam 73 connected to it to rotate, thereby pushing the adhesive applicator 8 to move downward and then reset.

[0032] like Figure 5 As shown, in a preferred embodiment of the present invention, the adhesive applicator 8 includes: a storage tank 81, which is fixedly connected to the power output end of the reciprocating mechanism 7; the storage tank 81 has a feeding port; the lower side of the storage tank 81 has an opening and a sealing plate 82 is fixedly connected thereto; the sealing plate 82 has a through-hole; a permeable cotton 83, which is installed at the through-hole of the sealing plate 82 and is used to guide the adhesive in the storage tank 81 onto the flexible belt; and a heating plate 84 is fixedly provided on the inner wall of the storage tank 81 to prevent the adhesive from solidifying.

[0033] The adhesive is added into the storage box 81 through the feeding port for storage. The heating plate 84 is turned on to heat the adhesive and prevent it from solidifying. The adhesive can penetrate into the penetrating cotton 83. After the penetrating cotton 83 is pressed onto the flexible belt, some of the adhesive on the penetrating cotton 83 can stick to the flexible belt, which makes it convenient to stick the LED beads onto the flexible belt in the later stage.

[0034] like Figure 1 As shown, in a preferred embodiment of the present invention, the storage mechanism 9 includes: two fixed blocks 91, which are fixedly installed on one side of the platform 1, and threaded rods 92 are rotatably disposed within the two fixed blocks 91, with one end of the threaded rods 92 fixedly connected to a control handle 93; a threaded block 94, which is threaded onto the threaded rods 92, and a storage box 95 for storing LED beads is fixedly disposed on the threaded block 94; and a guide groove 96, which is fixedly installed on the platform 1 and disposed on one side of the threaded rods 92, with a guide wheel 97 slidably disposed within the guide groove 96 and mounted on the threaded block 94.

[0035] The LED beads can be stored in the storage box 95. To facilitate the bonding of the LED beads and the flexible strip, the position of the storage box 95 can be moved. When moving, rotate the control handle 93. The control handle 93 drives the threaded rod 92 to rotate. The rotation of the threaded rod 92 causes the threaded block 94 to drive the guide wheel 97 to move along the guide groove 96. The movement of the threaded block 94 drives the storage box 95 to move, thereby realizing the adjustment of the position of the LED beads and facilitating the bonding of the LED beads and the flexible strip.

[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An LED light strip processing workbench, comprising a platform and supporting legs, characterized in that, The platform is fixedly installed on the support leg, the flexible belt can be placed on the platform, a support plate is fixedly installed on the platform, and a top plate is fixedly connected to the end of the support plate away from the platform. A clamping mechanism, which is mounted on the top plate and has two parts, is used to press against the flexible belt on the platform to maintain the stability of the flexible belt's movement; The pulling mechanism, which is mounted on the support plate, is used to wind up the flexible belt on the platform. The pulling mechanism can intermittently provide power to pull the flexible belt to move intermittently. A reciprocating mechanism is mounted on the top plate and its power input end is connected to the pulling mechanism. The power output end of the reciprocating mechanism is equipped with an adhesive applicator. The pulling mechanism is used to drive the adhesive applicator to move back and forth through the reciprocating mechanism. The adhesive applicator is used to apply adhesive to the flexible strip on the platform for the installation of LED beads. The storage mechanism, installed on one side of the platform, is used to store the LED beads so that they can be attached to the flexible strip.

2. The LED strip processing workbench according to claim 1, characterized in that, The clamping mechanism includes: A sleeve is fixedly installed on the top plate. A sliding column is fixedly installed inside the sleeve. A sliding plate is sleeved on the sliding column. A compression spring for pushing the sliding plate to slide along the sliding column is fixedly connected between the sliding plate and the inner wall of the sleeve. The pressure bar has one end set inside the sleeve and fixedly connected to the slide plate, and the other end set outside the sleeve and fixedly connected to the wheel frame. A pressure wheel for pressing the flexible belt is rotatably installed inside the wheel frame. The handle, which is fixedly mounted on the wheel frame, is used to pull the pressure bar and slide the slide along the slide column to move the pressure roller away from the platform.

3. The LED strip processing workbench according to claim 1, characterized in that, The pulling mechanism includes: A bracket is fixedly mounted on a support plate. A power component is fixedly installed on one side of the bracket, and an incomplete gear is fixedly connected to the output shaft of the power component. The winding drum has two ends rotatably connected to the inner wall of the support. The flexible belt can be wound up through the winding drum. A first gear is fixedly installed on one side of the winding drum. The first gear and the incomplete gear mesh intermittently. The throttle is rotatably connected to the other side of the take-up drum. The throttle is used to control the rotation of the take-up drum to release the flexible belt.

4. The LED strip processing workbench according to claim 3, characterized in that, The reciprocating mechanism includes: The second gear intermittently meshes with the incomplete gear. The second gear is coaxially connected to a transmission wheel assembly mounted on the top plate. A cam is installed at the power output end of the transmission wheel assembly. The tank body is fixedly connected to the top plate and has two parts. Guide posts are fixedly installed in the two tank bodies. Guide plates are sleeved on the guide posts. A reset spring for pushing the guide plates to move and reset is fixedly connected between the guide plates and the inner wall of the tank body. The connecting rod is fixedly connected to the guide plate at one end and to the reciprocating plate at the other end. A wheel column is fixedly installed on one side of the reciprocating plate, and a pulley that slides in contact with the cam is installed on the wheel column. The adhesive applicator is fixedly installed on the other side of the reciprocating plate.

5. The LED strip processing workbench according to claim 4, characterized in that, The transmission wheel set includes: The first pulley is coaxially connected to the second gear; The second pulley is rotatably mounted on the top plate. A first belt connects the first pulley and the second pulley, and a third pulley is coaxially connected to the second pulley. The protective cover is fixedly installed on the top plate. The second and third pulleys are located inside the protective cover. A fourth pulley is rotatably installed inside the protective cover. A second belt connects the fourth pulley and the third pulley. The cam and the fourth pulley are coaxially connected.

6. The LED strip processing workbench according to claim 1, characterized in that, The adhesive applicator includes: A storage bin is fixedly connected to the power output end of the reciprocating mechanism. The storage bin has a feeding port and a sealing plate fixedly connected to the lower side of the storage bin. The sealing plate has a through-hole. The permeating cotton is installed at the opening of the sealing plate to guide the adhesive material in the storage box onto the flexible belt. A heating plate is fixedly installed on the inner wall of the storage box to prevent the adhesive material from solidifying.

7. The LED strip processing workbench according to claim 1, characterized in that, The storage mechanism includes: Two fixed blocks are fixedly installed on one side of the platform. Threaded rods are rotatably installed inside the two fixed blocks, and a control handle is fixedly connected to one end of each threaded rod. A threaded block, with its threads threaded onto a threaded rod, has a storage box fixedly mounted on it for storing LED beads. The guide groove is fixedly installed on the platform and located on one side of the threaded rod. A guide wheel installed on the threaded block is slidably arranged in the guide groove.

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