Full-automatic high-frequency welding equipment for rotary file

Abstract

The invention relates to the technical field of high-frequency welding equipment, in particular to rotary file full-automatic high-frequency welding equipment which comprises a machine body, the machine body comprises an equipment box, and a workbench, a swing arm material taking work station, a file head feeding work station, a soldering flux work station, a soldering lug feeding work station, a handle feeding work station and a welding work station are arranged at the top of the equipment box. The swing arm material taking work station, the file head feeding work station, the scaling powder work station, the soldering lug feeding work station, the handle feeding work station and the welding work station are all arranged on the upper surface of the equipment box. The device is simple in structure, high in production efficiency and high in automation degree, the production cost is saved, meanwhile, the product welding concentricity is high, circumferential rotation is matched in the welding process, the welding uniformity is guaranteed, air generated in the middle of a welding seam during welding can be eliminated, the finished product quality is improved, in addition, workers do not make direct contact with high-temperature workpieces, and the safety of the workers is guaranteed.

Description

Technical Field

[0001] This invention relates to the field of high-frequency welding equipment technology, specifically to a fully automatic high-frequency welding equipment with a rotary file. Background Technology

[0002] Alloy rotary files are widely used in machinery, aerospace, and chemical industries for grinding mechanical parts or carving handicrafts. Rotary files mainly consist of a handle and a file head. Traditional rotary file welding is mostly done manually, which has the following problems: low work efficiency, high labor costs, abnormal concentricity of the welded workpiece, poor quality of the finished rotary file, easy breakage, and workers are prone to injury from close contact with high-temperature workpieces. Therefore, there is an urgent need to design a fully automatic high-frequency welding equipment for rotary files to solve the above problems. Summary of the Invention

[0003] The purpose of this invention is to provide a fully automatic high-frequency welding equipment for rotary files, so as to solve the problems of low welding efficiency, poor quality of finished products and safety hazards of rotary file welding mentioned in the background art.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a fully automatic high-frequency welding device with a rotary file, comprising:

[0005] The machine body includes an equipment box, a workbench is provided on the top of the equipment box, and a work cabinet is connected to the top of the workbench. A cabinet door is hinged to the front of the work cabinet, a warning light is fixedly connected to the top of the work cabinet, and a control panel is fixedly connected to the inner wall of the work cabinet.

[0006] The swing arm material handling station, file head loading station, flux station, welding sheet loading station, handle loading station, and welding station are all located on the upper surface of the equipment box.

[0007] The welding station includes a high-frequency welding machine, a fourth finger cylinder, a smoke extraction pipe, a lifting cylinder, a tension spring, a second rotary motor, a cooling circulation pipe, a contour jig, a welding module, a fifth finger cylinder, a dovetail cross slide, a rotary cylinder, and a support frame adapted for the installation and movement of the above parts. The lifting end of the lifting cylinder is connected to the welding module, the fifth finger cylinder, the dovetail cross slide, the rotary cylinder, the high-frequency welding machine, and the fourth finger cylinder. The working end of the second rotary motor is connected to the cooling circulation pipe and the contour jig.

[0008] Preferably, the swing arm material handling station is used for picking up and transferring the file head, and the swing arm material handling station includes a first finger cylinder, a swing arm up and down cylinder, a first rotary motor, a swing arm lateral movement cylinder, an infrared temperature controller, and a support frame adapted to the installation and movement of the above parts. The working end of the first rotary motor is connected to the swing arm lateral movement cylinder, the working end of the swing arm lateral movement cylinder is connected to the swing arm up and down cylinder, and the working end of the swing arm up and down cylinder is connected to the first finger cylinder.

[0009] Preferably, the file head feeding station is used for the orderly feeding of file heads, and the file head feeding station includes a first vibratory plate, a first longitudinal movement module, a first tilting cylinder, a first fiber optic sensor, a first transverse movement module, a second finger cylinder, and a support frame adapted to the installation and movement of the above parts. The working end of the first transverse movement module is connected to the first longitudinal movement module, the working end of the first longitudinal movement module is connected to the first tilting cylinder, and the working end of the first tilting cylinder is connected to the second finger cylinder.

[0010] Preferably, the flux station is used for adding flux above the file head. The flux station includes a column, a flux cylinder, a flux control cylinder, a flux dispensing cylinder, a discharge nozzle, and a support frame adapted to the installation and movement of the above parts. The column is externally connected to the flux cylinder, the flux control cylinder, the flux dispensing cylinder, and the discharge nozzle, and the bottom of the flux dispensing cylinder is connected to the discharge nozzle through a conduit.

[0011] Preferably, the welding sheet feeding station is used to add welding sheets to the end face of the file head. The welding sheet feeding station includes an operation box, a welding sheet feeding cylinder, a hinge frame, a suction nozzle, a welding sheet conveying motor, a cutting cylinder, a welding sheet roll, and a support frame adapted to the installation and movement of the above parts. The welding sheet feeding cylinder is connected to the outer wall of the operation box. The working end of the welding sheet feeding cylinder is connected to the hinge frame, and the hinge frame is hinged to the outside of the operation box. The other end of the hinge frame is connected to the suction nozzle. A welding sheet roll is arranged above the operation box. A welding sheet conveying motor is arranged inside the operation box, and a cutting cylinder is arranged below the operation box.

[0012] Preferably, the handle feeding station is used for orderly feeding of the handle. The handle feeding station includes a second vibratory plate, a second lateral movement module, a second longitudinal movement module, a third finger cylinder, a second tilting cylinder, a second fiber optic sensor, a positioning sensor, and a support frame adapted to the installation and movement of the above-mentioned parts. The working end of the second lateral movement module is connected to the second longitudinal movement module, the working end of the second longitudinal movement module is connected to the second tilting cylinder, and the working end of the second tilting cylinder is connected to the third finger cylinder.

[0013] Preferably, the infrared temperature controller is used to monitor the welding temperature of the high-frequency welding machine; the first fiber optic sensor is used to detect whether there is a file product in the first vibratory feeder channel; the second fiber optic sensor is used to detect whether there is a handle product in the second vibratory feeder channel; the positioning sensor is used to detect the displacement height of the second longitudinal module; the fume extraction tube is used to absorb the smoke during welding; the tension spring tube is used to guide the unloading of the welded product; the cooling circulation tube is used for rapid cooling and shaping of the file and handle after welding; and the dovetail cross slide is used to adjust the concentricity of the file and handle.

[0014] Preferably, the working end of the welding sheet conveying motor is connected to a conveying wheel, and the welding sheet strip is clamped and conveyed between the conveying wheels; the working end of the cutting cylinder is connected to a cutter, and the cutter is used to cut the welding sheet strip; the suction nozzle is used for negative pressure suction of the welding sheet; and the bottom of the tension spring tube is provided with a discharge box.

[0015] Compared with the prior art, the beneficial effects of the present invention are: simple structure, high production efficiency, high degree of automation, saving production costs, high concentricity of product welding, and the welding process is coordinated with circumferential rotation to ensure the uniformity of welding, which can eliminate the air generated in the middle of the weld during welding and improve the quality of the finished product. In addition, workers do not have direct contact with high-temperature workpieces, which ensures worker safety.

[0016] 1. This fully automatic high-frequency welding equipment for rotary files utilizes the coordinated operation of a swing arm material handling station, a file head loading station, a flux station, a welding sheet loading station, a handle loading station, and a welding station. This makes the welding of the file head and handle more automated, thereby reducing manual intervention, saving on finished products, and greatly improving work efficiency. In addition, its automated production ensures that workers do not have direct contact with high-temperature workpieces, guaranteeing worker safety and avoiding the risk of burns.

[0017] 2. This fully automatic high-frequency welding equipment with rotary file, through the setting of the dovetail cross slide, can adjust the position of the handle material held by the fifth finger cylinder, so that the handle and the file head below are in the same center, improving the concentricity of the product welding. At the same time, through the circumferential rotation of the second rotary motor, the welding of the file head and handle can be circumferentially rotated, thereby ensuring the uniformity of the welding and eliminating the air generated in the middle of the weld during welding, thus greatly improving the welding quality.

[0018] 3. This fully automatic high-frequency welding equipment with rotary file, through the setting of cooling circulation pipe and the supply of external circulation system, can circulate and cool the welding joint of the file head and handle, thereby accelerating the cooling speed of the welded finished product of the file head and handle inside the jig. With the setting of smoke extraction pipe, it can absorb the gases generated during welding, reduce their direct emissions, improve air quality, and achieve certain environmental protection effects. Attached Figure Description

[0019] Figure 1 This is a partial perspective view of the front view of the present invention;

[0020] Figure 2 This is a top view of the worktable structure of the present invention;

[0021] Figure 3 This is a schematic diagram of the overall structure of the swing arm material handling station of the present invention;

[0022] Figure 4 This is a schematic diagram of the overall structure of the file head loading station of the present invention;

[0023] Figure 5 This is a schematic diagram of the overall structure of the flux station of the present invention;

[0024] Figure 6 This is a schematic diagram of the overall structure of the welding sheet loading station of the present invention;

[0025] Figure 7 This is a schematic diagram of the handle feeding station structure of the present invention;

[0026] Figure 8 This is a schematic diagram of the overall structure of the welding station of the present invention;

[0027] Figure 9 This is a schematic diagram of the operation process of the present invention.

[0028] In the diagram: 1. Machine body; 11. Equipment box; 12. Work cabinet; 13. Cabinet door; 14. Warning light; 15. Control panel; 2. Swing arm material handling station; 21. First finger cylinder; 22. Swing arm up / down cylinder; 23. First rotary motor; 24. Swing arm lateral movement cylinder; 25. Infrared temperature controller; 3. File head loading station; 31. First vibratory feeder; 32. First longitudinal movement module; 33. First tilting cylinder; 34. First fiber optic sensor; 35. First lateral movement module; 36. Second finger cylinder; 4. Flux station; 41. Column; 42. Flux cylinder; 43. Flux control cylinder; 44. Flux dispensing cylinder; 45. Discharge nozzle; 5. Welding sheet loading station; 51. Operation box; 52. Welding sheet feeding cylinder; 53. Articulated frame; 54. Suction nozzle; 55. Welding sheet conveying motor; 56. Cutting cylinder; 57. Welding sheet strip roll; 6. Handle loading station; 61. Second vibratory feeder; 62. Second transverse module; 63. Second longitudinal module; 64. Third finger cylinder; 65. Second tilting cylinder; 66. Second fiber optic sensor; 67. Positioning sensor; 7. Welding station; 71. High-frequency welding machine; 72. Fourth finger cylinder; 73. Smoke tube; 74. Lifting cylinder; 75. Tension spring tube; 76. Second rotary motor; 77. Cooling circulation pipe; 78. Contouring jig; 79. Welding module; 80. Fifth finger cylinder; 81. Dovetail cross slide; 82. Rotary cylinder. Detailed Implementation

[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0030] Please see Figure 1-9 One embodiment provided by the present invention:

[0031] A fully automatic high-frequency welding device with a rotary file, comprising: All electrical components used in this application are commercially available products, and their principles and connection methods are existing technologies well-known to those skilled in the art, therefore they will not be described in detail here.

[0032] The machine body 1 includes an equipment box 11. A workbench is provided on the top of the equipment box 11, and a work cabinet 12 is connected to the top of the workbench. A cabinet door 13 is hinged to the front of the work cabinet 12. A warning light 14 is fixedly connected to the top of the work cabinet 12. A control panel 15 is fixedly connected to the inner wall of the work cabinet 12.

[0033] The swing arm material handling station 2, file head material handling station 3, flux handling station 4, welding sheet material handling station 5, handle material handling station 6 and welding station 7 are all located on the upper surface of the equipment box 11.

[0034] Welding station 7 includes a high-frequency welding machine 71, a fourth finger cylinder 72, a fume extraction pipe 73, a lifting cylinder 74, a tension spring 75, a second rotary motor 76, a cooling circulation pipe 77, a contour jig 78, a welding module 79, a fifth finger cylinder 80, a dovetail cross slide 81, a rotary cylinder 82, and a support frame for mounting and moving the above parts. The lifting end of the lifting cylinder 74 is connected to the welding module 79, the fifth finger cylinder 80, the dovetail cross slide 81, the rotary cylinder 82, the high-frequency welding machine 71, and the fourth finger cylinder 72. The working end of the second rotary motor 76 is connected to the cooling circulation pipe 77 and the contour jig 78. The welding module 79 includes a high-frequency welding coil, and the diameter of the coil is larger than the diameter of the file head and the handle. When the file head rotates to welding station 7... The first finger cylinder 21 places the file head into the welding profile jig 78. When the shank material moves synchronously to the welding station through the second transverse module 62 and the second longitudinal module 63, the fifth finger cylinder 80 clamps the shank material, the lifting cylinder 74 moves downward, the welding module 79 moves downward, the high-frequency welding machine 71 is started, and the welding of the file head and shank material begins. During welding, the second rotary motor 76 rotates back and forth 180 degrees to remove air generated in the middle of the weld during welding. The fourth finger cylinder 72 clamps the finished product, the welding module 79 moves upward to the material removal position, the rotary cylinder 82 rotates 90 degrees, the fourth finger cylinder 72 is released, and the product falls into the unloading box through the unloading spring tube 75. Before use, the concentricity of the file head and shank is ensured by adjusting the dovetail cross slide 81.

[0035] Furthermore, the swing arm material handling station 2 is used for picking up and transferring the file head, and the swing arm material handling station 2 includes a first finger cylinder 21, a swing arm up and down cylinder 22, a first rotary motor 23, a swing arm lateral movement cylinder 24, an infrared temperature controller 25, and a support frame adapted to the installation and movement of the above parts. The working end of the first rotary motor 23 is connected to the swing arm lateral movement cylinder 24, and the working end of the swing arm lateral movement cylinder 24 is connected to the swing arm up and down cylinder 22. The working end of the swing arm up and down cylinder 22... The first finger cylinder 21 is connected. When the file head is placed in the material picking position, the swing arm lateral movement cylinder 24 extends, the first finger cylinder 21 clamps the file head, the first rotary motor 23 rotates to the flux station 4, the flux is applied to the end face of the file head, the first rotary motor 23 rotates to the welding sheet loading station 5, the welding sheet is placed on the end face of the file head, the first rotary motor 23 rotates to the welding station 7, the swing arm up and down cylinder 22 moves downward, the first finger cylinder 21 opens and puts the file head into the welding profile jig 78.

[0036] Furthermore, the file head feeding station 3 is used for the orderly feeding of files. The file head feeding station 3 includes a first vibratory plate 31, a first longitudinal movement module 32, a first tilting cylinder 33, a first fiber optic sensor 34, a first transverse movement module 35, a second finger cylinder 36, and a support frame adapted to the installation and movement of the above parts. The working end of the first transverse movement module 35 is connected to the first longitudinal movement module 32, the working end of the first longitudinal movement module 32 is connected to the first tilting cylinder 33, and the working end of the first tilting cylinder 33 is connected to the second finger cylinder 36. The files are randomly placed into the first vibratory plate 31 by the operator. The files vibrate into the prepared material channel. When the first fiber optic sensor 34 detects that there is a product, the second finger cylinder 36 clamps the file head. The first longitudinal movement module 32 moves upward to a safe position. The first tilting cylinder 33 rotates 180 degrees. The first longitudinal movement module 32 and the first transverse movement module 35 move synchronously to the material picking position, waiting for the first finger cylinder 21 to pick up the material.

[0037] Furthermore, the flux station 4 is used for adding flux above the file head. The flux station 4 includes a column 41, a flux cylinder 42, a flux control cylinder 43, a flux dispensing cylinder 44, a discharge nozzle 45, and a support frame adapted to the installation and movement of the above parts. The column 41 is externally connected to the flux cylinder 42, the flux control cylinder 43, the flux dispensing cylinder 44, and the discharge nozzle 45. The bottom of the flux dispensing cylinder 44 is connected to the discharge nozzle 45 through a conduit. When the file head rotates to the flux station 4, the flux dispensing cylinder 44 moves downward, the flux control cylinder 43 opens, and the flux drips onto the file head through the flux cylinder 42 and the discharge nozzle 45.

[0038] Furthermore, the welding sheet loading station 5 is used to add welding sheets to the end face of the file head. The welding sheet loading station 5 includes an operation box 51, a welding sheet feeding cylinder 52, a hinge frame 53, a suction nozzle 54, a welding sheet conveying motor 55, a cutting cylinder 56, a welding sheet roll 57, and a support frame adapted to the installation and movement of the above parts. The welding sheet feeding cylinder 52 is connected to the outer wall of the operation box 51. The working end of the welding sheet feeding cylinder 52 is connected to the hinge frame 53, and the hinge frame 53 is hinged to the outside of the operation box 51. The other end is connected to a suction nozzle 54. A welding strip roll 57 is set above the operation box 51. A welding strip conveying motor 55 is set inside the operation box 51, and a cutting cylinder 56 is set below the operation box 51. When the file head rotates to the welding strip loading station 5, the welding strip conveying motor 55 starts to convey the welding strip to the cutting position to the required length. The cutting cylinder 56 moves upward to cut the welding strip. The suction nozzle 54 picks up the welding strip. The welding strip feeding cylinder 52 runs to drive the suction nozzle 54 to move and send the welding strip into the end face of the file head.

[0039] Furthermore, the handle feeding station 6 is used for the orderly feeding of the handle. The handle feeding station 6 includes a second vibratory plate 61, a second transverse module 62, a second longitudinal module 63, a third finger cylinder 64, a second tilting cylinder 65, a second fiber optic sensor 66, a positioning sensor 67, and a support frame adapted to the installation and movement of the above parts. The working end of the second transverse module 62 is connected to the second longitudinal module 63, the working end of the second longitudinal module 63 is connected to the second tilting cylinder 65, and the working end of the second tilting cylinder 65 is connected to the third finger cylinder 64. The handle is manually fed in an unordered manner. The material is placed into the second vibratory plate 61, and the material vibrates into the pre-feed channel. When the second fiber optic sensor 66 detects a product, the third finger cylinder 64 clamps the material, the second longitudinal movement module 63 moves upward to a safe position, the second flipping cylinder 65 rotates 90 degrees, and the second transverse movement module 62 and the second longitudinal movement module 63 move synchronously to the position of the positioning sensor 67. The positioning sensor 67 positions the material at a certain height. The second transverse movement module 62 and the second longitudinal movement module 63 move synchronously to the position of the fifth finger cylinder 80 at the welding station, waiting for the fifth finger cylinder 80 to pick up the material for welding.

[0040] Furthermore, the infrared temperature controller 25 is used to monitor the welding temperature of the high-frequency welding machine 71, and simultaneously controls the temperature of the high-frequency welding machine 71 to maintain a certain temperature, ensuring its welding efficiency. The first fiber optic sensor 34 is used to detect whether there are file products in the material channel of the first vibrating plate 31, and the second fiber optic sensor 66 is used to detect whether there are handle products in the material channel of the second vibrating plate 61. The positioning sensor 67 is used to detect the displacement height of the second longitudinal movement module 63. Through the setting and distribution of its multiple sets of sensors, the feeding and positioning of the file and handle can be precisely controlled, thereby ensuring the stability of the transfer of parts between each process. The smoke extraction tube 73 is used to absorb the smoke during welding, reducing the leakage of smoke and playing a certain environmental protection role. The tension spring tube 75 is used for unloading and guiding the welded finished product. The cooling circulation tube 77 is used for rapid cooling and shaping of the file and handle after welding, avoiding the high temperature of the welded product from causing flaw detection to external personnel, and at the same time, rapid shaping to avoid deformation at the welding position, ensuring its welding quality. The dovetail cross slide 81 is used to adjust the concentricity of the file and handle.

[0041] Furthermore, the working end of the welding sheet conveying motor 55 is connected to a conveying wheel, and the welding sheet strip is clamped and conveyed between the conveying wheels. The welding sheet strip is moved by the clamping and conveying of the upper and lower sets of conveying wheels. The working end of the cutting cylinder 56 is connected to a cutter, and the cutter is used to cut the welding sheet strip. The suction nozzle 54 is used for negative pressure suction of the welding sheet. The bottom of the tension spring tube 75 is provided with a discharge box for receiving and storing the welded finished products.

[0042] Working Principle: In use, the file head is first randomly placed into the first vibrating plate 31 by the operator. The file head vibrates into the pre-feed channel. When the first fiber optic sensor 34 detects a product, the second finger cylinder 36 clamps the file head. The first longitudinal movement module 32 moves upward to a safe position, and the first tilting cylinder 33 rotates 180 degrees. The first longitudinal movement module 32 and the first transverse movement module 35 move synchronously to the material picking position. When the file head is placed in the material picking position, the swing arm transverse movement cylinder 24 extends, the first finger cylinder 21 clamps the file head, and the first rotary motor 23 rotates to the flux station 4, igniting the flux cylinder. 44 moves downwards, flux control cylinder 43 opens, flux drips onto the file head through flux cylinder 42 and nozzle 45, the first rotary motor 23 continues to rotate to the welding sheet loading station 5, the welding sheet conveying motor 55 starts to convey the welding sheet to the cutting position to the required length, the cutting cylinder 56 moves upwards to cut the welding sheet, the suction nozzle 54 picks up the welding sheet, the welding sheet feeding cylinder 52 moves to drive the suction nozzle 54 to move, and feed the welding sheet onto the end face of the file head, the first rotary motor 23 continues to rotate to the welding station 7, while the manual puts in the file head, the handle material is randomly put into the second vibrating plate 61, the handle material vibrates to the pre- Inside the material preparation channel, when the second fiber optic sensor 66 detects a product, the third finger cylinder 64 clamps the material, the second longitudinal movement module 63 moves upward to a safe position, the second tilting cylinder 65 rotates 90 degrees, and the second lateral movement module 62 and the second longitudinal movement module 63 move synchronously to the position of the positioning sensor 67. The positioning sensor 67 performs height positioning of the material. The second lateral movement module 62 and the second longitudinal movement module 63 move synchronously to the position of the fifth finger cylinder 80 at the welding station. When the file head rotates to the welding station 7, the first finger cylinder 21 places the file head into the welding profile jig 78. When the handle material moves synchronously to the welding station via the second transverse module 62 and the second longitudinal module 63, the fifth finger cylinder 80 clamps the handle material, the lifting cylinder 74 moves downward, the welding module 79 moves downward, the high-frequency welding machine 71 is started, and the welding of the file head and the handle material begins. During welding, the second rotary motor 76 rotates back and forth 180 degrees to remove the air generated in the middle of the weld during welding. The fourth finger cylinder 72 clamps the finished product, the welding module 79 moves upward to the material removal position, the rotary cylinder 82 rotates 90 degrees, the fourth finger cylinder 72 is released, and the product falls into the unloading box through the unloading spring tube 75.

[0043] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A fully automatic high-frequency welding equipment with a rotary file, characterized in that, include: The machine body (1) includes an equipment box (11), a workbench is provided on the top of the equipment box (11), and a work cabinet (12) is connected to the top of the workbench. A cabinet door (13) is hinged to the front of the work cabinet (12), a warning light (14) is fixedly connected to the top of the work cabinet (12), and a control panel (15) is fixedly connected to the inner wall of the work cabinet (12). The swing arm material handling station (2), the file head loading station (3), the flux station (4), the welding sheet loading station (5), the handle loading station (6), and the welding station (7) are all located on the upper surface of the equipment box (11). The welding station (7) includes a high-frequency welding machine (71), a fourth finger cylinder (72), a smoke extraction pipe (73), a lifting cylinder (74), a tension spring (75), a second rotary motor (76), a cooling circulation pipe (77), a contour jig (78), a welding module (79), a fifth finger cylinder (80), a dovetail cross slide (81), a rotary cylinder (82), and a support frame adapted to the installation and movement of the above parts. The lifting cylinder (74) is connected to the welding module (79), the fifth finger cylinder (80), the dovetail cross slide (81), the rotary cylinder (82), the high-frequency welding machine (71), and the fourth finger cylinder (72) at its lifting end. The working end of the second rotary motor (76) is connected to the cooling circulation pipe (77) and the contour jig (78).

2. The fully automatic high-frequency welding equipment with a rotary file according to claim 1, characterized in that: The swing arm material handling station (2) is used for picking up and transferring the file head, and the swing arm material handling station (2) includes a first finger cylinder (21), a swing arm up and down cylinder (22), a first rotary motor (23), a swing arm lateral movement cylinder (24), an infrared temperature controller (25), and a support frame adapted to the installation and movement of the above parts. The working end of the first rotary motor (23) is connected to the swing arm lateral movement cylinder (24), the working end of the swing arm lateral movement cylinder (24) is connected to the swing arm up and down cylinder (22), and the working end of the swing arm up and down cylinder (22) is connected to the first finger cylinder (21).

3. The fully automatic high-frequency welding equipment with a rotary file according to claim 2, characterized in that: The file head feeding station (3) is used for the orderly feeding of file heads, and the file head feeding station (3) includes a first vibratory plate (31), a first longitudinal movement module (32), a first tilting cylinder (33), a first fiber optic sensor (34), a first transverse movement module (35), a second finger cylinder (36), and a support frame adapted to the installation and movement of the above parts. The working end of the first transverse movement module (35) is connected to the first longitudinal movement module (32), the working end of the first longitudinal movement module (32) is connected to the first tilting cylinder (33), and the working end of the first tilting cylinder (33) is connected to the second finger cylinder (36).

4. The fully automatic high-frequency welding equipment with a rotary file according to claim 3, characterized in that: The flux station (4) is used to add flux above the file head. The flux station (4) includes a column (41), a flux cylinder (42), a flux control cylinder (43), a flux dispensing cylinder (44), a discharge nozzle (45), and a support frame adapted to the installation and movement of the above parts. The column (41) is externally connected to the flux cylinder (42), the flux control cylinder (43), the flux dispensing cylinder (44), and the discharge nozzle (45). The bottom of the flux dispensing cylinder (44) is connected to the discharge nozzle (45) through a conduit.

5. The fully automatic high-frequency welding equipment with a rotary file according to claim 4, characterized in that: The welding sheet feeding station (5) is used to add welding sheets to the end face of the file head. The welding sheet feeding station (5) includes an operation box (51), a welding sheet feeding cylinder (52), a hinge frame (53), a suction nozzle (54), a welding sheet conveying motor (55), a cutting cylinder (56), a welding sheet roll (57), and a support frame adapted to the installation and movement of the above parts. The outer wall of the operation box (51) is connected to the welding sheet feeding cylinder (52). The working end of the welding sheet feeding cylinder (52) is connected to the hinge frame (53), and the hinge frame (53) is hinged to the outside of the operation box (51). The other end of the hinge frame (53) is connected to the suction nozzle (54). The welding sheet roll (57) is arranged above the operation box (51). The welding sheet conveying motor (55) is arranged inside the operation box (51), and the cutting cylinder (56) is arranged below the operation box (51).

6. The fully automatic high-frequency welding equipment with a rotary file according to claim 5, characterized in that: The handle loading station (6) is used for orderly loading of the handle. The handle loading station (6) includes a second vibratory plate (61), a second transverse module (62), a second longitudinal module (63), a third finger cylinder (64), a second tilting cylinder (65), a second fiber optic sensor (66), a positioning sensor (67), and a support frame adapted to the installation and movement of the above parts. The working end of the second transverse module (62) is connected to the second longitudinal module (63), the working end of the second longitudinal module (63) is connected to the second tilting cylinder (65), and the working end of the second tilting cylinder (65) is connected to the third finger cylinder (64).

7. The fully automatic high-frequency welding equipment with a rotary file according to claim 6, characterized in that: The infrared temperature controller (25) is used to monitor the welding temperature of the high-frequency welding machine (71). The first fiber optic sensor (34) is used to detect whether there are file products in the material channel of the first vibrating plate (31). The second fiber optic sensor (66) is used to detect whether there are handle products in the material channel of the second vibrating plate (61). The positioning sensor (67) is used to detect the displacement height of the second longitudinal module (63). The smoke extraction tube (73) is used to absorb the smoke during welding. The tension spring tube (75) is used to guide the unloading of the welded product. The cooling circulation tube (77) is used for rapid cooling and shaping of the file and handle after welding. The dovetail cross slide (81) is used to adjust the concentricity of the file and handle.

8. The fully automatic high-frequency welding equipment with a rotary file according to claim 6, characterized in that: The working end of the welding sheet conveying motor (55) is connected to a conveying wheel, and the welding sheet strip is clamped and conveyed between the conveying wheels. The working end of the cutting cylinder (56) is connected to a cutter, and the cutter is used to cut the welding sheet strip. The suction nozzle (54) is used for negative pressure suction of the welding sheet. The bottom of the tension spring tube (75) is provided with a discharge box.

Images