Assembly system and method of desktop computer
By designing a desktop computer assembly system, combined with a high-speed conveyor line and special fixtures, efficient assembly and testing of desktop computers were achieved, solving the problem that existing assembly equipment could not perform testing simultaneously, and improving production efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-11
- Publication Date
- 2026-04-17
Smart Images

Figure CN121870442A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of computer technology, and specifically relates to an assembly system and method for a desktop computer. Background Technology
[0002] A desktop computer is a standalone computer, completely independent of other components. Compared to laptops and netbooks, it is larger in size, and its main unit, monitor, and other devices are generally independent. It usually needs to be placed on a computer desk or a dedicated workbench. A desktop computer typically includes a main unit and a monitor.
[0003] The hardware system of a host computer includes: chassis, power supply, hard drive, memory, motherboard, CPU, optical drive, sound card, network card and graphics card, etc. Some components can be integrated together or some components can be omitted. For example, the CPU and graphics card can be integrated together, the sound card, network card and motherboard can be integrated together, and the optical drive can be omitted.
[0004] The assembly of the host is usually done manually and is typically done through multiple workstations. After the host is assembled, it needs to undergo a number of tests, such as whether it can be powered on, whether the display is normal, whether the sound card is normal, whether the fan is normal, whether the appearance is normal, and whether the accessories are complete.
[0005] For example, patent application number CN202020289065.3 discloses a computer host assembly device, including a fixture return line, a feeding line, and an assembly module. The assembly module is located next to the fixture return line and includes a locking platform, a first robotic arm, and a second robotic arm. The fixture return line drives the fixture to rotate, and the fixture carries the mounting frame of the host component. The first robotic arm is used to grab the mounting frame from the fixture and place it on the locking platform. The locking platform is used to position the mounting frame. The second robotic arm is used to grab the host component from the feeding line and lock the host component to the mounting frame. This assembly device only performs assembly and does not perform testing.
[0006] For example, patent application number CN201820938970.X discloses a double-layer high-speed chain conveyor line, including an upper conveyor belt, with lifting and return stations connected to both ends of the upper conveyor belt, and a lower conveyor belt positioned directly below the upper conveyor belt. An upper conveyor belt motor is mounted on one end of the upper conveyor belt via a mounting base, and a lifting machine and a blocking mechanism are installed above the upper conveyor belt to position the tooling fixture. A tray supporting the tooling fixture is fixed to the lifting end of the lifting machine. A lower conveyor belt motor is mounted on one end of the lower conveyor belt, driving its operation. The lifting and return station has a frame fixed inside, and a housing fixed at the top of the frame. A transfer lifting cylinder is longitudinally installed on the side wall of the frame at the center line. A first rotating shaft is rotatably connected to the inside of the housing, and a second rotating shaft is rotatably connected to the inside of the housing at a position parallel to the first rotating shaft. A return station belt motor is installed at the bottom inside the housing, and a positioning cylinder is fixedly installed at the bottom inside the housing near the first rotating shaft. One end of the first rotating shaft and the second rotating shaft are rotatably connected via a transfer belt. The upper conveyor belt motor, the lower conveyor belt motor, and the return station belt motor are all electrically connected to an external controller. This production line is only suitable for the testing or assembly of general electronic products and has poor applicability to mainframes (which require assembly and testing). Summary of the Invention
[0007] To address the aforementioned problems, embodiments of the present invention provide a desktop computer assembly system and method, specifically for the assembly and testing of the host computer. The technical solution is as follows: On one hand, embodiments of the present invention provide an assembly system for a desktop computer, the system comprising a high-speed conveyor line, a return conveyor line 1, a lifting return station, a product output line 3, and multiple fixtures 2; the number of lifting return stations is four, namely a fixture rising conveyor structure 6, a fixture falling conveyor structure 7, a main unit rising conveyor structure 8, and a main unit falling conveyor structure 9; the high-speed conveyor line includes an assembly conveyor line 11, a testing conveyor line 12, and an upper conveyor line 13; both the return conveyor line 1 and the upper conveyor line 13 include a transverse arm and Two longitudinal arms are provided, and the transverse arm is positioned between the two longitudinal arms in a left-right direction. The assembly conveyor line 11, the inspection conveyor line 12, the product output line 3, and the longitudinal arms are all arranged in a front-back direction. The assembly conveyor line 11 and the inspection conveyor line 12 are arranged side by side in a left-right manner. The main unit descending conveyor structure 9, the inspection conveyor line 12, the fixture descending conveyor structure 7, and the product output line 3 are arranged sequentially from front to back. One longitudinal arm of the upper conveyor line 13, the assembly conveyor line 11, and one longitudinal arm of the return conveyor line 1 are arranged sequentially from top to bottom. The other longitudinal arm of the feed line 13 is located directly above the front of the inspection conveyor line 12, and the other longitudinal arm of the return conveyor line 1 is located directly below the rear of the inspection conveyor line 12; the fixture lifting conveyor structure 6 is located between the front end of one longitudinal arm of the return conveyor line 1 and the front end of the assembly conveyor line 11; the main machine lifting conveyor structure 8 is located between the rear end of one longitudinal arm of the upper conveyor line 13 and the rear end of the assembly conveyor line 11; and the main machine descending conveyor structure 9 is located between the front end of the other longitudinal arm of the upper conveyor line 13 and the front end of the inspection conveyor line 12. Between the fixture descent conveyor structure 7, the fixture descent conveyor structure 7 is located between the rear end of another longitudinal arm of the return conveyor line 1 and the rear end of the inspection conveyor line 12; an assembly station is provided next to the assembly conveyor line 11, an inspection station is provided next to the inspection conveyor line 12, and a transfer station is provided next to the fixture descent conveyor structure 7. The transfer station is used to transfer the main unit from the fixture 2 to the soft tray and send them together to the product output line 3. The fixture 2 is provided with a socket 21 and a soft pad 5; the chassis 4 and the soft pad 5 are placed side by side on the fixture 2, and the main board is placed on the soft pad 5.
[0008] In this embodiment of the invention, the fixture 2 is a rectangular plate arranged in the front-to-back direction. It has soft buffer blocks 22 at both its front and back ends, a buffer layer on its upper side, soft limiting strips 23 at both its left and right ends, and a notch 24 in the middle of both its front and back ends. The soft buffer blocks 22 and the soft limiting strips 23 both protrude upward from the buffer layer. The soft buffer blocks 22 are arranged in the left-to-right direction, and the soft limiting strips 23 are arranged in the front-to-back direction.
[0009] Specifically, in this embodiment of the invention, the jig 2 has two soft buffer blocks 22 arranged side by side at both the front and rear ends; the two soft buffer blocks 22 are located on the left and right sides of the notch 24, and are rectangular rubber blocks; the number of sockets 21 is two, and the two sockets 21 are located at the two ends of a diagonal of the jig 2.
[0010] In this embodiment of the invention, the soft pad 5 is a rectangular pad with a length less than the width of the fixture 2, and its surface is covered with an anti-static cloth cover. At the transfer station, the soft pad 5 is adjusted in the front-to-back direction. At the front of the assembly conveyor line 11, the first host is assembled first, and at this time, the first host and the soft pad 5 are arranged side by side. At the middle of the assembly conveyor line 11, the second host is assembled, and at this time, the two hosts are located at the front and rear of the fixture 2 respectively, and the soft pad 5 is located between the two hosts and adjusted to the left-to-right direction.
[0011] Furthermore, in this embodiment of the invention, the rear end of the assembly conveyor line 11, the front end of the other longitudinal arm of the upper conveyor line 13, the rear end of the detection conveyor line 12, the rear end of the fixture lowering conveyor structure 7, the front end of one longitudinal arm of the return conveyor line 1, and the double-speed conveyor line are all equipped with lifting and positioning structures that can move up and down at each corresponding workstation. The lifting and positioning structures are positioned directly opposite the notch 24. The inner side of the assembly conveyor line 11 is equipped with an ionization air structure, and the assembly conveyor line 11 is equipped with a humidification structure.
[0012] Furthermore, in this embodiment of the invention, two power supply mechanisms 14 are arranged side by side on the rear of the assembly conveyor line 11, the front of the detection conveyor line 12, the upper conveyor line 13, the main unit rising conveyor structure 8, and the main unit descending conveyor structure 9. A power-on station is provided next to the rear of the assembly conveyor line 11, a live detection station is provided next to the front of the detection conveyor line 12, and a non-live detection station is provided next to the rear of the detection conveyor line 12. The power supply mechanism 14 supplies power to the main unit. Correspondingly, two electrodes 25 are arranged side by side on the bottom of the fixture 2. The power supply mechanism 14 and the electrodes 25 are both arranged in the front-rear direction. The two power supply mechanisms 14 are located directly below the two electrodes 25 and are in contact with the two electrodes 25 respectively. The two electrodes 25 are electrically connected to the socket 21, and the power supply mechanism 14 is slidably connected to the corresponding electrode 25.
[0013] In this embodiment of the invention, the power supply mechanism 14 includes a strip-shaped fixing seat 41 arranged in the front-to-back direction and a plurality of conductive units 42 arranged side-by-side on it. The conductive units 42 are electrically connected to the power supply structure via wires and are hinged to the strip-shaped fixing seat 41. The strip-shaped fixing seat 41 has a groove in the front-to-back direction to accommodate the conductive units 42. The conductive unit 42 includes a metal rotating arm and a metal wheel at its upper end. The lower end of the metal rotating arm is rotatably mounted on the strip-shaped fixing seat 41 via a left-to-right rotating shaft. It is obliquely upward along the conveying direction of the fixture 2 and can rotate downward. A torsion spring is provided between the metal rotating arm and the strip-shaped fixing seat 41 to allow the metal rotating arm to rotate upward and rotate downward into the groove. The metal wheel is arranged in the left-to-right direction. The bottom of the fixture 2 has two strip-shaped grooves 26 arranged side-by-side. The strip-shaped grooves 26 are arranged in the front-to-back direction and open downward. Two electrodes 25 are located in the two strip-shaped grooves 26 respectively. The metal wheel is located in the corresponding strip-shaped groove 26 and its upper side is in contact with the corresponding electrode 25.
[0014] In this embodiment of the invention, the jig lifting conveyor structure 6, the jig lowering conveyor structure 7, the host lifting conveyor structure 8, and the host lowering conveyor structure 9 all include a lifting platform that can move up and down; the lifting platform can be aligned with the corresponding return conveyor line 1 and / or double speed conveyor line, and a conveying mechanism is provided along its upper edge in the front-to-back direction; a power supply mechanism 14 is provided on the lifting platform of the host lifting conveyor structure 8 and the host lowering conveyor structure 9.
[0015] Furthermore, the assembly system of this embodiment is located in the assembly workshop. The assembly system also includes a finished product output structure 10, which is located at the rear end of the product output line 3 and passes downward through the assembly workshop. The finished product output structure 10 includes a chamber 51 and a traction sprocket assembly 53, a front chain assembly 54, a rear chain assembly 55, two synchronizing rods 52, and multiple chain plates 56 inside it. The chamber 51 is vertically arranged and passes downward through the assembly workshop, with its front side open. The two synchronizing rods 52 are arranged side by side, with the upper synchronizing rod 52 located adjacent to the rear of the product output line 3. The synchronizing rods 52 are arranged in a left-right direction, with a support wheel 57 and two sprockets arranged sequentially from the inside to the outside at both ends. The front chain assembly 54 is I-shaped, with its upper and lower ends respectively wrapped around the sprockets corresponding to the two synchronizing rods 52, and includes two front chains arranged side by side. The rear chain assembly 55 is rectangular, with its upper and lower ends respectively wrapped around the sprockets corresponding to the two synchronizing rods 52. On the sprockets corresponding to the two synchronizing rods 52, the upper and lower ends of the rear side are wrapped around the traction sprocket assembly 53, which includes two rear chains arranged side by side; the two support wheels 57 on the synchronizing rods 52 are arranged side by side, respectively facing the left and right ends of the chain plate 56; multiple chain plates 56 are arranged side by side vertically, horizontally arranged in the front-rear direction, with the left and right ends of their front sides respectively hinged to the rear sides of the two front chains, and the left and right ends of their rear sides respectively hinged to the rear sides of the two rear chains; at the end of the synchronizing rods 52, the support wheels 57, front chains, and rear chains are arranged sequentially from the inside to the outside; the chain plate 56 includes two sliding chains arranged side by side and multiple support plates between them; the sliding chains are arranged in the front-rear direction, located below the support plates, and can slide on the support wheels 57 on the corresponding side; the support plates are arranged in the left-right direction, and a buffer pad is provided on their upper side; when the chain plate 56 is circulating, the sliding chains can pass around the support wheels 57. On the other hand, embodiments of the present invention also provide a method for assembling a host computer using the aforementioned desktop computer assembly system, the method comprising: S1: At the front of the assembly conveyor line 11, the first chassis 4 is placed on the fixture 2 by the operator, and then the motherboard is placed on the soft pad 5. At this time, the soft pad 5 is set in the front-to-back direction and is arranged side by side with the chassis 4. Then the structure on the motherboard is installed on the soft pad 5. Finally, the motherboard is installed in the chassis 4 and the structure inside the chassis 4 is installed. At this time, the chassis 4 is placed flat on the fixture 2 and its top has no side panel. S2: In the middle of the assembly conveyor line 11, the process of step S1 is performed to assemble the second host. After the assembly is completed, the soft pad 5 is placed in the left and right direction and located between the two hosts. At this time, the two hosts are located at the front and rear of the fixture 2 respectively. S3: At the rear of the assembly conveyor line 11, connect the main unit to the corresponding socket 21 via the power cord and turn it on; S4: The main unit rising conveyor structure 8, the main unit falling conveyor structure 9 and the upper conveyor line 13 transfer the fixture 2 to the front end of the detection conveyor line 12, perform live testing at the front of the detection conveyor line 12, perform non-live testing at the rear of the detection conveyor line 12, and then shut down and install the top side plate. S5: When the fixture 2 is placed on the fixture descending conveyor structure 7, the two main units and their corresponding power cords are transferred to the two soft trays on the product output line 3 respectively. S6: On product output line 3, package the main unit, place the accessory box on a soft tray, and put the power cord into the accessory box; S7: Finished product output structure 10 outputs the main unit downwards; The fixture descending conveyor structure 7, the return conveyor line 1, and the fixture ascending conveyor structure 6 deliver the empty fixture 2 to the front end of the assembly conveyor line 11.
[0016] The beneficial effects of the technical solution provided by the embodiments of the present invention are as follows: (1) This system has a compact structure and occupies a small area.
[0017] (2) The upper conveyor line can smoothly start the main machine (start-up time 10-60s) while conveying the fixture and the main machine, and provide continuous power supply, avoiding repeated start-up during testing, resulting in high production efficiency.
[0018] (3) Special fixtures are used to deliver power while transporting.
[0019] (4) Assembly and testing of the host in an assembly line manner improves efficiency and realizes the assembly, testing, wire placement and packaging of the host.
[0020] (5) Concentrate the power supply sections together to avoid the risk of electric shock.
[0021] (6) The fixture is equipped with a soft pad, which facilitates assembly and avoids bumping the motherboard and other precision components. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the assembly system of the desktop computer in an embodiment of the present invention; Figure 2 This is a structural diagram of the combination of the fixture lifting conveyor structure, the assembly conveyor line, and the main machine lifting conveyor structure; Figure 3 This is a schematic diagram of the combination of the fixture lifting conveyor structure, the assembly conveyor line, and the main machine lifting conveyor structure when both the fixture lifting conveyor structure and the main machine lifting conveyor structure are in a low position. Figure 4 This is a schematic diagram of the combination of the fixture lifting conveyor structure, the assembly conveyor line, and the main machine lifting conveyor structure when both the fixture lifting conveyor structure and the main machine lifting conveyor structure are at a high position. Figure 5 This is a schematic diagram of the combination of the main machine descending conveyor structure, the detection conveyor line, the fixture descending conveyor structure, the product output line, and the finished product output structure when the main machine descending conveyor structure, the fixture descending conveyor structure, and the finished product output structure are all in a low position. Figure 6 This is a schematic diagram of the combination of the main machine descending conveyor structure, the detection conveyor line, the fixture descending conveyor structure, the product output line, and the finished product output structure when the main machine descending conveyor structure, the fixture descending conveyor structure, and the finished product output structure are all in a high position. Figure 7 This is a schematic diagram of the structure of the fixture at the front of the assembly conveyor line; Figure 8 This is a schematic diagram of the fixture in the middle of the assembly conveyor line; Figure 9 This is a schematic diagram of the fixture at the rear of the assembly conveyor line; Figure 10 This is the front view of the fixture; Figure 11 This is a schematic diagram of the power supply mechanism; Figure 12 This is a side view of the finished product output structure; Figure 13 This is a structural diagram of the finished product output structure; Figure 14 It is a photograph of the actual fixture at the rear of the assembly conveyor line; Figure 15 This is a photograph of the actual finished product output structure.
[0023] In the diagram: 1 Return conveyor line, 2 Fixture, 3 Product output line, 4 Chassis, 5 Soft pad, 6 Fixture rising conveyor structure, 7 Fixture falling conveyor structure, 8 Main machine rising conveyor structure, 9 Main machine falling conveyor structure, 10 Finished product output structure, 11 Assembly conveyor line, 12 Inspection conveyor line, 13 Upper conveyor line, 14 Power supply mechanism; 21 Socket, 22 Soft buffer block, 23 Soft limiting strip, 24 Notch, 25 Electrode, 26 Strip groove; 41. Strip-shaped fixing base; 42. Conductive unit; 51. Chamber body, 52. Synchronizing rod, 53. Traction sprocket assembly, 54. Front chain assembly, 55. Rear chain assembly, 56. Chain plate, 57. Support wheel. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings.
[0025] Example 1 See Figure 1-15Example 1 provides an assembly system for a desktop computer, which includes a high-speed conveyor line, a return conveyor line 1, a lifting return station, a product output line 3, and multiple fixtures 2.
[0026] The system includes four lifting and return stations: a fixture lifting conveyor structure 6, a fixture lowering conveyor structure 7, a main unit lifting conveyor structure 8, and a main unit lowering conveyor structure 9. The double-speed conveyor line comprises an assembly conveyor line 11, a testing conveyor line 12, and an upper conveyor line 13. The double-speed conveyor line is a common double-speed conveyor structure, consisting of two synchronous belts or conveyor chains arranged side-by-side and driven synchronously, each composed of one or more double-speed conveyor structures. The fixture lifting conveyor structure 6, fixture lowering conveyor structure 7, and return conveyor line 1 work together to circulate the empty fixture 2 (on which a soft pad 5 is placed). The assembly conveyor line 11 is used for assembling the main unit, and the testing conveyor line 12 is used for testing the main unit. The main unit lifting conveyor structure 8, main unit lowering conveyor structure 9, and upper conveyor line 13 work together to transfer the main unit from the assembly conveyor line 11 to the testing conveyor line 12. The assembly conveyor line 11 and the testing conveyor line 12 are positioned at heights convenient for worker operation, while the upper conveyor line 13 is located above the workers.
[0027] Both the return conveyor line 1 and the upper conveyor line 13 include one horizontal arm and two vertical arms. The horizontal arm is arranged in a left-right direction and is located between the two vertical arms. The two vertical arms are located in front of and behind the horizontal arm, respectively, and are located at the left and right ends of the horizontal arm. A lifting structure can be installed at the junction of the horizontal arm and the vertical arms to realize the reversing conveying.
[0028] The assembly conveyor line 11, the inspection conveyor line 12, the product output line 3, and the longitudinal arm are all arranged in a front-to-back direction. The assembly conveyor line 11 and the inspection conveyor line 12 are arranged side by side. The main unit descending conveyor structure 9, the inspection conveyor line 12, the fixture descending conveyor structure 7, and the product output line 3 are arranged sequentially from front to back. One longitudinal arm (longer) of the upper conveyor line 13, one longitudinal arm (longer) of the assembly conveyor line 11, and one longitudinal arm (longer) of the return conveyor line 1 are arranged sequentially from top to bottom. The other longitudinal arm (shorter) of the upper conveyor line 13 is located directly above the front of the inspection conveyor line 12, and the other longitudinal arm (shorter) of the return conveyor line 1 is located directly below the rear of the inspection conveyor line 12.
[0029] The fixture lifting conveyor structure 6 is located between the front end of one longitudinal arm of the return conveyor line 1 (aligned with the lifting platform when in the low position) and the front end of the assembly conveyor line 11 (aligned with the lifting platform when in the high position). The main machine lifting conveyor structure 8 is located between the rear end of one longitudinal arm of the upper conveyor line 13 (aligned with the lifting platform when in the high position) and the rear end of the assembly conveyor line 11 (aligned with the lifting platform when in the low position). The main machine descending conveyor structure 9 is located between the front end of the other longitudinal arm of the upper conveyor line 13 (aligned with the lifting platform when in the high position) and the front end of the inspection conveyor line 12 (aligned with the lifting platform when in the low position). The fixture descending conveyor structure 7 is located between the rear end of the other longitudinal arm of the return conveyor line 1 (aligned with the lifting platform when in the low position) and the rear end of the inspection conveyor line 12 (aligned with the lifting platform when in the high position). Specifically, the fixture lifting conveyor structure 6, fixture descending conveyor structure 7, main machine lifting conveyor structure 8, and main machine descending conveyor structure 9 all include a lifting platform that can move up and down. The lifting platform can be aligned with the corresponding return conveyor line 1 and / or double speed conveyor line, and its upper edge is equipped with a conveying mechanism (forward and backward conveying).
[0030] The assembly conveyor line 11 has an assembly station next to it and a start-up station at its rear. An ionization air structure is located inside the assembly conveyor line 11, and a humidification structure is also provided at the assembly conveyor line 11. An inspection station is located next to the inspection conveyor line 12; specifically, the inspection station at the front of the inspection conveyor line 12 is a live inspection station, and the inspection station at the rear of the inspection conveyor line 12 is a non-live inspection station. A transfer station is located next to the fixture descending conveyor structure 7, used to transfer the main unit from the fixture 2 to a soft tray and then send them together to the product output line 3.
[0031] Among them, product output line 3 is a conveyor belt structure, with a packaging station next to it.
[0032] The fixture 2 is equipped with a socket 21 (fixed) and a soft pad 5 (placement). Specifically, the fixture 2 is a rectangular plate arranged along the front-to-back direction. Both its front and rear ends have soft buffer blocks 22 (specifically rubber blocks), and its upper side has a buffer layer (specifically a sponge pad). Both its left and right ends have soft limiting strips 23 (specifically sponge strips), and both its front and rear ends have notches 24 in the middle (specifically rectangular notches, angular notches, trapezoidal notches, arc-shaped notches, etc.). Its four corners are rounded. Both the soft buffer blocks 22 and the soft limiting strips 23 protrude upwards from the buffer layer. The soft buffer blocks 22 are arranged along the left-to-right direction, and the soft limiting strips 23 are arranged along the front-to-back direction. The socket 21 is located near the edge of the fixture 2. The chassis 4 and the soft pad 5 are placed side-by-side on the fixture 2, within the rectangular area enclosed by the soft buffer blocks 22 and the soft limiting strips 23. The motherboard is placed on the soft pad 5 to facilitate the installation of accessories. The soft pad 5 is a rectangular pad, the length of which is less than the width of the fixture 2, and its surface is covered with an anti-static cloth cover (with a pillow-shaped structure). At the transfer station, the soft pad 5 is adjusted in the front-to-back direction.
[0033] Furthermore, in this embodiment of the invention, the rear end (automatically controlled) of the assembly conveyor line 11, the front end (automatically controlled) of another longitudinal arm of the upper conveyor line 13, the rear end (automatically controlled) of the detection conveyor line 12, the rear end (automatically controlled) of the fixture lowering conveyor structure 7, the front end (automatically controlled) of one longitudinal arm of the return conveyor line 1, and each corresponding station of the double-speed conveyor line (manually controlled, specifically foot-operated) are equipped with a lifting and positioning structure capable of vertical movement. The lifting and positioning structure is positioned directly opposite the notch 24. Specifically, the lifting and positioning structure is a pneumatic lifting structure, which is a conventional structure in the art, and detailed description is omitted in this embodiment.
[0034] Furthermore, in this embodiment of the invention, two power supply mechanisms 14 are arranged side-by-side on the rear of the assembly conveyor line 11 (corresponding to the start-up station), the front of the detection conveyor line 12 (corresponding to the live detection station), the upper conveyor line 13, the main unit rising conveyor structure 8 (specifically a lifting platform), and the main unit descending conveyor structure 9 (specifically a lifting platform) (this is not a limitation of this patent; three power supply mechanisms 14 may also be provided). The power supply mechanism 14 supplies power to the main unit. Correspondingly, two electrodes 25 (specifically smooth copper strips) are arranged side-by-side on the bottom of the fixture 2. The power supply mechanism 14 and the electrodes 25 are both arranged in the front-back direction. The two power supply mechanisms 14 are located directly below the two electrodes 25 and are in contact with the two electrodes 25 respectively. The two electrodes 25 are electrically connected to the socket 21, and the power supply mechanism 14 is slidably connected to the corresponding electrode 25. Specifically, the two power supply mechanisms 14 are located on the left and right sides of the lifting platform of the corresponding double-speed conveyor line or lifting return station, respectively. The power supply mechanisms 14 on the double-speed conveyor line and the lifting return station are correspondingly arranged to ensure that the main unit is continuously powered on.
[0035] In this embodiment of the invention, the power supply mechanism 14 includes a strip-shaped fixing base 41 arranged in a front-to-back direction and a plurality of conductive units 42 arranged side-by-side on it. The strip-shaped fixing base 41 is located on the lifting platform of the high-speed conveyor line or the lifting return station, and is insulated from the corresponding structure. The conductive units 42 are electrically connected to the power supply structure via wires and are hinged to the strip-shaped fixing base 41. The strip-shaped fixing base 41 has grooves along its front-to-back direction to accommodate the conductive units 42. Specifically, the strip-shaped fixing base 41 is a downwardly open channel steel, and the grooves are elongated holes. The conductive units 42 include a metal rotating arm and a metal wheel at its upper end. The lower end of the metal rotating arm is rotatably mounted on the strip-shaped fixing seat 41 via a left-right rotating shaft (made of metal and electrically connected to the corresponding wire). It is obliquely upward along the conveying direction of the fixture 2 (specifically, for the detection conveyor line 12, the metal rotating arm is obliquely upward from front to back, and a corresponding limiting structure is provided on the strip-shaped fixing seat 41). It can rotate downward, and a torsion spring is provided between it and the strip-shaped fixing seat 41 to allow the metal rotating arm to rotate upward. It can rotate downward into the groove. The metal wheel is arranged in the left-right direction and is specifically a copper wheel. Two strip-shaped grooves 26 are arranged side-by-side on the bottom of the fixture 2 (corresponding positions can be recessed to ensure the movement of the fixture 2). The strip-shaped grooves 26 are arranged in the front-back direction and open downward. Two electrodes 25 are located in the two strip-shaped grooves 26 respectively. The metal wheel is located in the corresponding strip-shaped groove 26, and its upper side contacts the corresponding electrode 25.
[0036] Example 2 See Figure 7-9 Example 2 provides a desktop computer assembly system, whose structure is basically the same as that of Example 1, except that: in this example, the jig 2 has two soft buffer blocks 22 arranged side by side at both the front and rear ends. The two soft buffer blocks 22 are located on the left and right sides of the notch 24, and are rectangular rubber blocks. There are two sockets 21, which are located at the two ends of a diagonal of the jig 2 (notches are set at the corresponding locations of the buffer layer). The sockets are arranged along the front-back or left-right direction.
[0037] Example 3 See Figure 2 and 7 -9. Example 3 provides a desktop computer assembly system, the structure of which is basically the same as that of Example 2, except that: at the front of the assembly conveyor line 11, the first main unit is assembled first, with the first main unit and the soft pad 5 arranged side by side. In the middle of the assembly conveyor line 11, the second main unit is assembled, with the two main units located at the front and rear of the fixture 2 respectively, and the soft pad 5 (located in the middle of the fixture 2) positioned between the two main units and adjusted to a left-right orientation. In the return conveyor line 1, the soft pad 5 is placed in a front-back orientation. Of course, the assembly conveyor line 11 can also assemble only one main unit.
[0038] Example 4 See Figure 12 and 13 Example 4 provides a desktop computer assembly system, whose structure is basically the same as that of Example 1, except that the assembly system in this example is located in an assembly workshop, and the assembly system also includes a finished product output structure 10. The finished product output structure 10 is located at the rear end of the product output line 3, passes downward through the assembly workshop, and is used to output the main unit downward.
[0039] The finished product output structure 10 includes a chamber 51 and its internal components, including a traction sprocket assembly 53, a front chain assembly 54, a rear chain assembly 55, two synchronizing rods 52, and multiple chain plates 56. The chamber 51 is vertically oriented, extending downwards through the assembly workshop, with an open front. Two synchronizing rods 52 are arranged side-by-side, one of which can be connected to a corresponding motor drive. The upper synchronizing rod 52 is located adjacent to and behind the product output line 3. The synchronizing rods 52 are arranged horizontally, with a support wheel 57 and two sprockets (inner and outer sprockets) arranged sequentially from the inside to the outside at both ends, rotating on the chamber 51. The support wheel 57 and sprockets are coaxial with the synchronizing rod 52. The front chain assembly 54 is I-shaped, with its upper and lower ends wound around the sprockets (specifically, inner sprockets) corresponding to the two synchronizing rods 52, and includes two front chains arranged side-by-side. The rear chain assembly 55 is rectangular. Its upper and lower front ends are respectively wound around the sprockets (specifically, outer sprockets) corresponding to the two synchronizing rods 52, and its upper and lower rear ends are wound around the traction sprocket assembly 53 (specifically, four sprockets, rotatably mounted on the chamber 51). It includes two rear chains arranged side by side. The two support wheels 57 on the synchronizing rods 52 are arranged side by side, respectively facing the left and right ends of the chain plates 56. Multiple (specifically 2-3, usually ensuring that two chain plates 56 are horizontal and the other chain plates 56 are not horizontal; specifically, the chain plates 56 on the front side of the front chain assembly 54 are arranged vertically, and the chain plates 56 on the rear side are arranged horizontally, and the chain plates 56 continuously circulate) chain plates 56 are arranged side by side vertically (for ease of description, the non-horizontal chain plates 56 are not included), and are arranged horizontally in the front-rear direction. The left and right ends of their front sides are respectively hinged to the rear sides of the two front chains, and the left and right ends of their rear sides are respectively hinged to the rear sides of the two rear chains. At the end (left or right) of the synchronizing rod 52, the support wheel 57, the front chain, and the rear chain are arranged sequentially from the inside to the outside. The chain plate 56 includes two sliding chains arranged side by side and multiple support plates between them. The sliding chains are arranged in the front-to-back direction and are located below the support plates, and can slide on the support wheel 57 on the corresponding side. The support plates are arranged in the left-to-right direction and have a buffer pad on their upper side, which is specifically a rectangular wooden board. When the chain plate 56 is circulating, the sliding chains can pass around the support wheel 57.
[0040] Example 5 Example 5 provides a desktop computer assembly system, which has the same structure as Example 4, except that the assembly workshop in this example is located on the second floor, while the first floor is a packaging and outbound workshop.
[0041] Example 6 Example 6 provides a desktop computer assembly system, the structure of which is basically the same as that of Example 1, except that: in this example, the assembly conveyor line 11 is located on the left and the detection conveyor line 12 is located on the right. One longitudinal arm of the upper conveyor line 13 (left), the assembly conveyor line 11 and the return conveyor line 1 (left) are arranged sequentially from top to bottom. The other longitudinal arm of the upper conveyor line 13 (right) is located directly above the front of the detection conveyor line 12, and the other longitudinal arm of the return conveyor line 1 (right) is located directly below the rear of the detection conveyor line 12.
[0042] Example 7 See Figure 1-15 Example 7 provides a method for assembling a desktop computer, using the desktop computer assembly system provided in Examples 1-6. The method includes: S1: At the front of assembly conveyor line 11, the first chassis 4 is placed on fixture 2 manually, and then the motherboard is placed on soft pad 5. At this time, the soft pad 5 is arranged in the front-to-back direction and is arranged side by side with the chassis 4. Then, the structure on the motherboard is installed on the soft pad 5. Finally, the motherboard is installed in the chassis 4 and the structure inside the chassis 4 is installed. At this time, the chassis 4 is placed flat on fixture 2 and its top has no side panel. The above process is carried out at the corresponding workstation and can be done manually.
[0043] S2: In the middle of the assembly conveyor line 11, the process of step S1 is performed to assemble the second main unit. After assembly, the soft pad 5 is placed in the left-right direction between the two main units. At this time, the two main units are located at the front and rear of the fixture 2, respectively. The above process is carried out at the corresponding workstations and can be done manually.
[0044] S3: At the rear of the assembly conveyor line 11, connect the main unit to the corresponding socket 21 via the power cord and turn it on. The above process is carried out at the corresponding workstation and can be done manually.
[0045] S4: The main unit ascending conveyor structure 8, the main unit descending conveyor structure 9, and the upper conveyor line 13 transfer fixture 2 to the front end of the inspection conveyor line 12. Live-line testing (such as sound detection) is performed at the front of the inspection conveyor line 12, with the main unit powered on throughout the entire process. Non-live-line testing (such as checking appearance and completeness of accessories) is performed at the rear of the inspection conveyor line 12, followed by power-off and installation of the top side panel. All these processes are performed at the corresponding workstations, either manually or with the assistance of the equipment.
[0046] S5: When fixture 2 is placed on fixture descent conveyor structure 7, the two main units and their corresponding power cords are transferred to the two soft trays on product output line 3. The above process is performed at the corresponding workstations and can be done manually.
[0047] S6: On product output line 3, package the main unit, place the accessory box on a soft tray, and put the power cord into the accessory box. The above process is performed at the corresponding workstation and can be done manually.
[0048] S7: Finished product output structure 10 outputs the main unit downwards.
[0049] The fixture descending conveyor structure 7, the return conveyor line 1, and the fixture ascending conveyor structure 6 deliver the empty fixture 2 to the front end of the assembly conveyor line 11. At this time, the soft pad 5 is placed on the fixture 2 in the front-back direction.
[0050] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A desktop computer assembly system, comprising a high-speed conveyor line, a return conveyor line (1), a lifting return station, and multiple fixtures (2); characterized in that, The system also includes a product output line (3); the number of lifting return stations is four, namely a fixture rising conveyor structure (6), a fixture falling conveyor structure (7), a main machine rising conveyor structure (8), and a main machine falling conveyor structure (9); the double speed conveyor line includes an assembly conveyor line (11), an inspection conveyor line (12), and an upper conveyor line (13); the return conveyor line (1) and the upper conveyor line (13) each include a transverse arm and two longitudinal arms, the transverse arm is arranged in the left and right direction and is located between the two longitudinal arms; The assembly conveyor line (11), the inspection conveyor line (12), the product output line (3), and the longitudinal arm are all arranged in the front-to-back direction. The assembly conveyor line (11) and the inspection conveyor line (12) are arranged side by side. The main machine descending conveyor structure (9), the inspection conveyor line (12), the fixture descending conveyor structure (7), and the product output line (3) are arranged sequentially from front to back. One longitudinal arm of the upper conveyor line (13), the assembly conveyor line (11), and the return conveyor line (1) are arranged sequentially from top to bottom. The other longitudinal arm of the upper conveyor line (13) is located directly above the front of the inspection conveyor line (12). The return conveyor line (1) The other longitudinal arm is located directly below the rear of the inspection conveyor line (12); the fixture rising conveyor structure (6) is located between the front end of one longitudinal arm of the return conveyor line (1) and the front end of the assembly conveyor line (11); the host rising conveyor structure (8) is located between the rear end of one longitudinal arm of the upper conveyor line (13) and the rear end of the assembly conveyor line (11); the host falling conveyor structure (9) is located between the front end of the other longitudinal arm of the upper conveyor line (13) and the front end of the inspection conveyor line (12); the fixture falling conveyor structure (7) is located between the rear end of the other longitudinal arm of the return conveyor line (1) and the rear end of the inspection conveyor line (12). An assembly station is provided next to the assembly conveyor line (11), an inspection station is provided next to the inspection conveyor line (12), and a transfer station is provided next to the fixture descending conveyor structure (7). The transfer station is used to transfer the main unit from the fixture (2) to the soft tray and send them together to the product output line (3). The fixture (2) is provided with a socket (21) and a soft pad (5). The chassis (4) and the soft pad (5) are placed side by side on the fixture (2), and the main board is placed on the soft pad (5).
2. The desktop computer assembly system according to claim 1, characterized in that, The fixture (2) is a rectangular plate arranged in the front-back direction. It has soft buffer blocks (22) at both ends, a buffer layer on its upper side, soft limiting strips (23) at both ends, and notches (24) at the middle of both ends. The soft buffer blocks (22) and soft limiting strips (23) protrude upward from the buffer layer. The soft buffer blocks (22) are arranged in the left-right direction, and the soft limiting strips (23) are arranged in the front-back direction.
3. The desktop computer assembly system according to claim 2, characterized in that, The fixture (2) has two soft buffer blocks (22) arranged side by side at both ends. The two soft buffer blocks (22) are located on the left and right sides of the notch (24) respectively, and they are rectangular rubber blocks. There are two sockets (21), and the two sockets (21) are located at the two ends of a diagonal of the fixture (2).
4. The desktop computer assembly system according to claim 3, characterized in that, The soft pad (5) is a rectangular pad with a length less than the width of the fixture (2) and its surface is covered with an antistatic cloth cover. At the transfer station, the soft pad (5) is adjusted in the front-to-back direction. At the front of the assembly conveyor line (11), the first host is assembled first. At this time, the first host and the soft pad (5) are arranged side by side. In the middle of the assembly conveyor line (11), the second host is assembled. At this time, the two hosts are located at the front and rear of the fixture (2) respectively, and the soft pad (5) is located between the two hosts and adjusted to the left-to-right direction.
5. The desktop computer assembly system according to claim 2, characterized in that, The assembly conveyor line (11) is equipped with a lifting and positioning structure that can move up and down at each workstation, corresponding to the rear end of the assembly conveyor line (11), the front end of the other longitudinal arm of the upper conveyor line (13), the rear end of the inspection conveyor line (12), the rear end of the fixture lowering conveyor structure (7), the front end of one longitudinal arm of the return conveyor line (1), and the double speed conveyor line. The lifting and positioning structure is set directly opposite the notch (24). The assembly conveyor line (11) is equipped with an ionization wind structure on its inner side and a humidification structure at the assembly conveyor line (11).
6. The desktop computer assembly system according to claim 2, characterized in that, Two power supply mechanisms (14) are arranged side by side on the rear of the assembly conveyor line (11), the front of the inspection conveyor line (12), the upper conveyor line (13), the main machine rising conveyor structure (8), and the main machine descending conveyor structure (9). A start-up station is provided next to the rear of the assembly conveyor line (11). The inspection station next to the front of the inspection conveyor line (12) is a live inspection station, and the inspection station next to the rear of the inspection conveyor line (12) is a non-live inspection station. The power supply mechanism (14) supplies power to the main machine. Correspondingly, two electrodes (25) are arranged side by side on the bottom of the fixture (2). The power supply mechanism (14) and the electrodes (25) are arranged in the front-back direction. The two power supply mechanisms (14) are located directly below the two electrodes (25) and are in contact with the two electrodes (25). The two electrodes (25) are electrically connected to the socket (21). The power supply mechanism (14) is slidably connected to the corresponding electrode (25).
7. The desktop computer assembly system according to claim 6, characterized in that, The power supply mechanism (14) includes a strip-shaped fixing seat (41) arranged in the front-to-back direction and a plurality of conductive units (42) arranged side by side on it; the conductive units (42) are electrically connected to the power supply structure through wires and are hinged to the strip-shaped fixing seat (41); the strip-shaped fixing seat (41) has a groove in the front-to-back direction to accommodate the conductive units (42); the conductive unit (42) includes a metal rotating arm and a metal wheel at its upper end; the lower end of the metal rotating arm is rotatably mounted on the strip-shaped fixing seat (41) through a left-to-right rotating shaft, and its front-to-back direction is... The jig (2) is set obliquely upward in the conveying direction and can rotate downward. A torsion spring is provided between it and the strip fixed seat (41) to allow the metal rotating arm to rotate upward and rotate downward into the groove. The metal wheel is set in the left-right direction. Two strip grooves (26) are arranged side by side on the bottom of the jig (2). The strip grooves (26) are set in the front-back direction and open downward. Two electrodes (25) are located in the two strip grooves (26) respectively. The metal wheel is located in the corresponding strip groove (26) and its upper side is in contact with the corresponding electrode (25).
8. The desktop computer assembly system according to claim 6, characterized in that, The jig lifting conveyor structure (6), the jig lowering conveyor structure (7), the main unit lifting conveyor structure (8), and the main unit lowering conveyor structure (9) all include a lifting platform that can move up and down; the lifting platform can be aligned with the corresponding return conveyor line (1) and / or double speed conveyor line, and a conveying mechanism is provided along its upper edge in the front and back direction; a power supply mechanism (14) is provided on the lifting platform of the main unit lifting conveyor structure (8) and the main unit lowering conveyor structure (9).
9. The desktop computer assembly system according to claim 1, characterized in that, The assembly system is located in the assembly workshop. The assembly system also includes a finished product output structure (10), which is located at the rear end of the product output line (3) and passes downward through the assembly workshop. The finished product output structure (10) includes a chamber (51) and its internal traction sprocket assembly (53), front chain assembly (54), rear chain assembly (55), two synchronizing rods (52), and multiple chain plates (56); the chamber (51) is vertically arranged, passing downward through the assembly workshop, and its front side is open; the two synchronizing rods (52) are arranged side by side, with the upper synchronizing rod (52) located adjacent to the product output line (3); the synchronizing rods (52) are arranged in the left-right direction, with a support wheel (57) and two sprockets arranged sequentially from the inside to the outside at both ends; the front chain assembly (54) is in the shape of a line, with its upper and lower ends wrapped around the sprockets corresponding to the two synchronizing rods (52), and includes two front chains arranged side by side; the rear chain assembly (55) is rectangular, with its upper and lower ends wrapped around the sprockets corresponding to the two synchronizing rods (52), and its upper and lower ends wrapped around the traction sprocket assembly. (53) includes two rear chains arranged side by side; two support wheels (57) on the synchronizing rod (52) are arranged side by side, respectively facing the left and right ends of the chain plate (56); multiple chain plates (56) are arranged side by side vertically, horizontally arranged in the front-back direction, with their left and right ends hinged to the rear sides of the two front chains, and their left and right ends hinged to the rear sides of the two rear chains; at the end of the synchronizing rod (52), the support wheels (57), front chains and rear chains are arranged sequentially from the inside to the outside; the chain plate (56) includes two sliding chains arranged side by side and multiple support plates between them; the sliding chains are arranged in the front-back direction, located below the support plates, and can slide on the support wheels (57) on the corresponding side; the support plates are arranged in the left-right direction, with a buffer pad on their upper side; when the chain plate (56) is circulating, the sliding chains can pass around the support wheels (57).
10. A method for assembling a desktop computer using the desktop computer assembly system as described in any one of claims 1-9, the method comprising: S1: At the front of the assembly conveyor line (11), the first chassis (4) is placed on the fixture (2) by the operator, and then the motherboard is placed on the soft pad (5). At this time, the soft pad (5) is set in the front-to-back direction and is arranged side by side with the chassis (4). Then the structure on the motherboard is installed on the soft pad (5), and finally the motherboard is installed in the chassis (4) and the structure inside the chassis (4) is installed. At this time, the chassis (4) is placed flat on the fixture (2) and its top has no side panel. S2: In the middle of the assembly conveyor line (11), the process of step S1 is performed to assemble the second host. After the assembly is completed, the soft pad (5) is placed in the left and right direction and between the two hosts. At this time, the two hosts are located at the front and rear of the fixture (2) respectively. S3: At the rear of the assembly conveyor line (11), connect the main unit to the corresponding socket (21) via the power cord and turn it on; S4: The host rising conveyor structure (8), the host falling conveyor structure (9) and the upper conveyor line (13) transfer the fixture (2) to the front end of the test conveyor line (12), perform live testing at the front of the test conveyor line (12), perform non-live testing at the rear of the test conveyor line (12), and shut down and install the top side plate. S5: When the fixture (2) is on the fixture descending conveyor structure (7), the two main units and their corresponding power cords are transferred to the two soft trays on the product output line (3); S6: On the product output line (3), package the main unit, place the accessory box on a soft tray and put the power cord into the accessory box; S7: Finished product output structure (10) outputs the main unit downwards; The fixture descending conveyor structure (7), the return conveyor line (1), and the fixture ascending conveyor structure (6) deliver the empty fixture (2) to the front end of the assembly conveyor line (11).
Citation Information
Patent Citations
Double -deck doubly fast chain assembly line
CN208394227U
Computer host assembling equipment
CN211728247U