Asphalt concrete processing method
By introducing cleaning components and mixing mechanisms into the asphalt concrete processing unit, the problem of insufficient adhesion caused by unwashed gravel was solved, achieving efficient asphalt concrete processing and water resource recycling, and improving processing quality and equipment lifespan.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- 洪琴
- Filing Date
- 2023-12-25
- Publication Date
- 2026-04-17
AI Technical Summary
Existing asphalt concrete processing equipment lacks a cleaning function before mixing gravel and asphalt, which affects the adhesion between gravel and asphalt, resulting in substandard processing quality.
An asphalt concrete processing device is adopted, which includes a mixing mechanism, a cleaning component, and a feeding component. The cleaning component washes the crushed and screened sand and gravel and recycles the washing water. Combined with the mixing mechanism, the sand and gravel are intermittently mixed and stirred with heated asphalt.
It improved the processing quality and efficiency of asphalt concrete, reduced labor intensity, saved water resources through water recycling, and extended the service life of the equipment.
Smart Images

Figure CN121875149A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the technical field of asphalt concrete, specifically to asphalt concrete processing methods. Background Technology
[0002] Asphalt concrete is a mixture of asphalt and aggregates in a certain proportion. It is now widely used for road paving and has the advantages of smooth surface, seamlessness, comfortable driving, low vibration, low noise, wear resistance, dust-free and easy cleaning, short construction period, simple maintenance and repair, recyclability, and suitability for phased construction. However, when processing asphalt concrete, it is necessary to add sand and gravel for mixing. Directly crushed sand and gravel will contain some impurities, which will affect the quality of asphalt concrete processing.
[0003] While existing equipment can screen gravel of different sizes and mix it with heated asphalt, and can process asphalt concrete by controlling the ratio between the two, existing equipment does not have the function of cleaning the gravel before mixing it with asphalt. Directly adding crushed and screened gravel to asphalt will affect the adhesion between the gravel and asphalt, thus affecting the quality of the asphalt concrete and failing to meet the requirements. Therefore, an asphalt concrete processing method is proposed. Summary of the Invention
[0004] To address the above problems, this invention provides an asphalt concrete processing method that can solve the problem of insufficient adhesion between asphalt and mixtures such as gravel.
[0005] To achieve the above objectives, the present invention provides the following technical solution: an asphalt concrete processing method, wherein the asphalt concrete processing method is implemented by an asphalt concrete processing device, the asphalt concrete processing device including a working box, a mixing mechanism, a cleaning component, and a feeding component, and the asphalt concrete processing method includes the following steps:
[0006] S1. Adding: Heat the asphalt to melt it until it reaches a viscous state, and then put the asphalt into the inside of the storage box. Put the crushed and screened sand and gravel into the inside of the feeding hopper.
[0007] S2. Cleaning: The sand and gravel after crushing and screening are cleaned by the cleaning component, and the water used for cleaning is recycled.
[0008] S3. Conveying: The cleaned gravel and heated viscous asphalt are intermittently added into the mixing tank through the mixing mechanism;
[0009] S4. Mixing and stirring: The sand and gravel conveyed to the mixing tank are thoroughly mixed and stirred by the mixing mechanism;
[0010] S5. Finished product: After mixing, the finished concrete is removed and used by the staff by pulling the baffle.
[0011] Preferably, the working box is equipped with a mixing mechanism for mixing asphalt and gravel, a cleaning component for cleaning impurities on the surface of the gravel, a feeding component for intermittently feeding the cleaned gravel, support legs distributed at the four corners of the bottom of the working box, a discharge pipe fixedly connected to the front of the working box, and a baffle slidably connected inside the discharge pipe.
[0012] Preferably, the stirring mechanism includes a motor, a first gear, and a cam. The stirring mechanism controls the cleaning component to clean the crushed and screened sand and gravel through the first gear. The output end of the motor is fixedly connected to a rotating shaft, and the surface of the rotating shaft is fixedly connected to the cam. An incomplete gear is provided below the motor, and the side of the incomplete gear is meshed with the first gear. The side of the first gear is meshed with a turntable. A first rotating shaft passes through the inside of the first gear, and a fixed column is fixedly connected to the surface of the first rotating shaft. A rotating shell is fitted on the surface of the fixed column, and the rotating shell is fixedly connected to the bottom of the stirring tank.
[0013] Preferably, a sliding rod is slidably connected to the surface of the fixed column via an arc groove. A stirring blade is fixedly connected to one end of the sliding rod. The first rotating shaft is rotatably connected to the mixing tank. A feed pipe is fixedly connected above the first rotating shaft. The feed pipe is fixedly connected to the storage tank above. A scraper is slidably connected inside the storage tank. A limit rod is provided on the left side of the scraper. The limit rod is slidably connected to the storage tank. A spring column is fixedly connected to the right side of the scraper. A slider is fixedly connected to one end of the spring column. A rotating wheel is rotatably connected to the left side of the slider via a pin. A fixed frame is fixedly connected above the turntable.
[0014] Preferably, the cleaning assembly includes a connecting block, which is fixedly connected to the surface of the first rotating shaft. A moving rod is hinged to the lower part of the connecting block via a ball joint. A first universal joint is fixedly connected to the surface of the moving rod. A rectangular column is hinged to one side of the first universal joint via a ball joint. A first sliding sleeve is slidably connected to the surface of the rectangular column. A folded rod is fixedly connected to the rear of the first sliding sleeve. A second universal joint is hinged to one end of the rectangular column via a ball joint. A piston rod is hinged to the lower part of the second universal joint via a ball joint. A piston cylinder is slidably connected to the surface of the piston rod.
[0015] Preferably, a water outlet pipe is fixedly connected to the top of the piston cylinder, a water storage plate is fixedly connected inside the water outlet pipe, a limit post is provided below the water storage plate, a second sliding sleeve is rotatably connected inside the limit post, a second rotating shaft is slidably connected inside the second sliding sleeve, a second gear is fixedly connected to the surface of the second rotating shaft, a water spray nozzle is fixedly connected to the bottom of the second sliding sleeve, a V-shaped groove is opened inside the water storage plate, an arc-shaped rack is provided on the side of the V-shaped groove, and the second gear is meshed with the V-shaped groove.
[0016] Preferably, a folded rod is fixedly connected below the limiting post, a moving block is fixedly connected to the surface of the folded rod, the folded rod is fixedly connected to the first sliding sleeve, one end of the moving rod is hinged to a sliding plate via a hinge ball joint, the lower part of the sliding plate is slidably connected to the working box, three sets of stirring blades are arranged at a 120-degree angle along the first rotating shaft axis, one end of each set of stirring blades is fixedly connected to a sliding rod, the upper part of the motor is fixedly connected to the working box, the scraper is slidably connected to the storage box, and two sets of spring columns are symmetrically arranged on one side of the scraper.
[0017] Preferably, the feeding assembly includes an upper screen plate located above the moving block. A feeding plate is rotatably connected to the rear of the upper screen plate via a pin. A feeding hopper is provided above the feeding plate, and a support column is rotatably connected to the rear of the feeding hopper. The support column is fixedly connected to the working box. A protruding plate is fixedly connected to the side of the feeding hopper. A support rod is provided on one side of the protruding plate. The lower end of the support rod is fixedly connected to the sliding plate. A rotating gear is rotatably connected to the side of the upper screen plate via a pin. A rack is meshed with the lower part of the rotating gear. An upper wedge block is fixedly connected to one side of the rack. A lower wedge block is provided behind the upper wedge block. A water outlet is fixedly connected above the lower wedge block.
[0018] Preferably, a lower corrugated plate is fixedly connected to the side of the upper screen plate by a pin, and an upper corrugated plate is fixedly connected to the side of the outlet by a pin. A water tank is provided below the outlet, and support frames are arranged at four corners below the water tank. The lower end of the support frame is fixedly connected to the working box. Two sets of rotating gears and racks are symmetrically arranged along the upper screen plate. The moving rod is inclined. A filter plate is provided on the side of the water tank. An inlet pipe is fixedly connected to the inside of the filter plate, and one end of the inlet pipe is connected to the inside of the piston cylinder.
[0019] Preferably, the piston cylinder is connected to the interior of the mixing tank, and one-way valves are installed inside the water outlet pipe and the water inlet pipe. An arc-shaped groove is opened on the surface of the fixed column. The discharge pipe is connected to the interior of the mixing tank. The shape of the hopper is trapezoidal. The water storage plate is fixedly connected to the hopper. The rack slides on the support plate on the side of the water tank. The second rotating shaft is connected to the interior of the V-shaped groove.
[0020] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0021] 1. This invention utilizes a motor in the mixing mechanism to drive a cam to rotate. The cam's rotation intermittently pushes a slider on the side of the rotating wheel to slide inside the storage bin, intermittently conveying heated asphalt from the storage bin to the mixing chamber. Simultaneously, the movement of the moving block drives the upper screen plate and the outlet to move, intermittently adding cleaned gravel into the mixing chamber. The rotation of the first gear drives the first rotating shaft to rotate, which in turn drives a fixed column to rotate inside the rotating shell. The fixed column, through a groove on its surface, causes the mixing blade at one end of the sliding rod to flip, thoroughly mixing the gravel with the heated asphalt. This improves the efficiency of asphalt concrete processing and reduces the labor intensity of workers.
[0022] 2. In this invention, the rotation of the first rotating shaft drives the connecting block to rotate, which in turn drives the moving rod to move. The moving rod, through the first universal joint, drives the first sliding sleeve to move. The movement of the first sliding sleeve drives the moving block at one end of the folding rod to move. The moving block drives the limiting post to move. The movement of the limiting post drives the second gear to mesh and rotate with the rack inside the V-groove. The rotation of the second gear drives the second rotating shaft to rotate. The rotation of the second rotating shaft drives the water nozzle below the second sliding sleeve to extend and retract while spraying water to clean the sand and gravel. This improves the efficiency of the water nozzle in cleaning the sand and gravel. At the same time, the wastewater after cleaning can flow into the water tank through the outlet, allowing the wastewater to be recycled and saving water resources.
[0023] 3. In this invention, the upper screen plate and the outlet rotate in opposite directions. The rotation of the upper screen plate can transfer the surface gravel to the inside of the mixing tank, while the rotation of the outlet can discharge wastewater. At the same time, the rotation of the upper screen plate drives the lower corrugated plate to move, which comes into contact with the upper corrugated plate driven by the rotation of the outlet. This causes the upper screen plate and the outlet to vibrate, preventing impurities left after cleaning from clogging the device. Meanwhile, the contact between the support rod and the convex plate can drive the hopper to vibrate, which can prevent gravel from clogging the discharge port below the hopper, thus avoiding affecting the processing efficiency of subsequent asphalt concrete and improving the service life of the device. Attached Figure Description
[0024] Figure 1 This is a flowchart of the asphalt concrete processing method of the present invention;
[0025] Figure 2 This is a schematic diagram of the overall structure of the present invention;
[0026] Figure 3 This is a schematic diagram of the internal structure of the present invention;
[0027] Figure 4 This is a partial structural diagram of the present invention;
[0028] Figure 5 This is a schematic diagram of the feeding assembly structure of the present invention;
[0029] Figure 6 This is a schematic diagram of the stirring assembly structure of the present invention;
[0030] Figure 7 This is a schematic diagram of a partial component structure of the stirring assembly of the present invention;
[0031] Figure 8 This is a schematic diagram of the internal structure of a partial component of the stirring assembly of the present invention;
[0032] Figure 9 This is a schematic diagram of a portion of the stirring assembly of the present invention;
[0033] Figure 10 This is a schematic diagram of the cleaning component structure of the present invention;
[0034] Figure 11 This is a partial structural diagram of the cleaning component of the present invention;
[0035] Figure 12 A cross-sectional view of a portion of the cleaning component of this invention;
[0036] Figure 13 This is a cross-sectional view of the second sliding sleeve of the present invention;
[0037] In the diagram: 1. Working box; 2. Support leg; 3. Discharge pipe; 4. Baffle; 5. Storage box; 6. Mixing box; 7. Water tank; 8. Support frame; 9. Feed pipe; 10. Discharge hopper; 11. Support column; 12. Piston cylinder; 13. Water outlet pipe; 14. Piston rod; 15. Filter plate; 16. Water inlet pipe; 100. Mixing mechanism; 101. Motor; 102. Fixing frame; 103. Turntable; 104. Incomplete gear; 105. First gear; 106. First rotating shaft; 107. Fixing column; 108. Slide rod; 109. Rotating shell; 110. Mixing blade; 111. Cam; 112. Rotating wheel; 113. Sliding block; 114. Spring column; 115. Scraper; 116. Limiting rod; 200 1. Cleaning component; 201. Connecting block; 202. Moving rod; 203. First universal joint; 204. Rectangular column; 205. First sliding sleeve; 206. Second universal joint; 207. Slide plate; 208. Folded rod; 209. Moving block; 210. Limiting column; 211. Water storage plate; 212. V-groove; 213. Second gear; 214. Second rotating shaft; 215. Second sliding sleeve; 216. Spray nozzle; 300. Feeding component; 301. Upper screen plate; 302. Lower wave plate; 303. Upper wave plate; 304. Water outlet; 305. Feeding plate; 306. Support rod; 307. Protruding plate; 308. Upper wedge block; 309. Lower wedge block; 310. Rotating gear; 311. Rack. Detailed Implementation
[0038] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.
[0039] As shown in the figure Figures 1 to 13 This invention provides a technical solution: an asphalt concrete processing method, which is implemented by an asphalt concrete processing device. The asphalt concrete processing device includes a working box 1, a mixing mechanism 100, a cleaning component 200, and a feeding component 300. The asphalt concrete processing method includes the following steps:
[0040] S1. Placement: Heat the asphalt to melt it into a viscous state, and then put the asphalt into the storage box 5. Put the crushed and screened sand and gravel into the feeding hopper 10.
[0041] S2. Cleaning: The sand and gravel after crushing and screening are cleaned by the cleaning component 200, and the water used for cleaning is recycled.
[0042] S3. Conveying: The cleaned gravel and heated viscous asphalt are intermittently added into the mixing tank 6 through the mixing mechanism 100;
[0043] S4. Mixing and stirring: The sand and gravel conveyed to the mixing tank 6 and the asphalt are fully mixed and stirred by the mixing mechanism 100.
[0044] S5. Finished product: After mixing, the finished concrete is removed and used by the staff by pulling the baffle 4.
[0045] like Figure 3 As shown, the working box 1 is equipped with a mixing mechanism 100 for mixing asphalt and gravel, a cleaning component 200 for cleaning impurities on the surface of the gravel, and a feeding component 300 for intermittently feeding the cleaned gravel. Support legs 2 are arranged at the four corners of the bottom of the working box 1, and a discharge pipe 3 is fixedly connected to the front of the working box 1. A baffle 4 is slidably connected inside the discharge pipe 3.
[0046] like Figure 6As shown, the stirring mechanism 100 includes a motor 101, a first gear 105, and a cam 111. The stirring mechanism 100 controls the cleaning component 200 to clean the crushed and screened sand and gravel through the first gear 105. The output end of the motor 101 is fixedly connected to a rotating shaft, and the surface of the rotating shaft is fixedly connected to the cam 111. An incomplete gear 104 is provided below the motor 101. The side of the incomplete gear 104 is meshed with the first gear 105. The side of the first gear 105 is meshed with a turntable 103. A first rotating shaft 106 passes through the inside of the first gear 105. A fixed column 107 is fixedly connected to the surface of the first rotating shaft 106. A rotating shell 109 is sleeved on the surface of the fixed column 107. The rotating shell 109 is fixedly connected to the bottom of the mixing tank 6.
[0047] like Figure 8 As shown, a sliding rod 108 is slidably connected to the surface of the fixed column 107 via an arc groove. A stirring blade 110 is fixedly connected to one end of the sliding rod 108. The first rotating shaft 106 is rotatably connected to the mixing box 6. A feed pipe 9 is fixedly connected above the first rotating shaft 106. The feed pipe 9 is fixedly connected to the storage box 5 above. A scraper 115 is slidably connected inside the storage box 5. A limit rod 116 is provided on the left side of the scraper 115. The limit rod 116 is slidably connected to the storage box 5. A spring column 114 is fixedly connected to the right side of the scraper 115. A slider 113 is fixedly connected to one end of the spring column 114. A rotating wheel 112 is rotatably connected to the left side of the slider 113 via a pin. A fixed frame 102 is fixedly connected to the top of the turntable 103.
[0048] like Figure 10 As shown, the cleaning component 200 includes a connecting block 201, which is fixedly connected to the surface of the first rotating shaft 106. A moving rod 202 is hinged to the lower part of the connecting block 201 via a hinge ball joint. A first universal joint 203 is fixedly connected to the surface of the moving rod 202. A rectangular column 204 is hinged to one side of the first universal joint 203 via a hinge ball joint. A first sliding sleeve 205 is slidably connected to the surface of the rectangular column 204. A folded rod 208 is fixedly connected to the rear of the first sliding sleeve 205. A second universal joint 206 is hinged to one end of the rectangular column 204 via a hinge ball joint. A piston rod 14 is hinged to the lower part of the second universal joint 206 via a hinge ball joint. A piston cylinder 12 is slidably connected to the surface of the piston rod 14.
[0049] like Figure 12As shown, a water outlet pipe 13 is fixedly connected to the upper part of the piston cylinder 12. A water storage plate 211 is fixedly connected inside the water outlet pipe 13. A limit post 210 is provided below the water storage plate 211. A second sliding sleeve 215 is rotatably connected inside the limit post 210. A second rotating shaft 214 is slidably connected inside the second sliding sleeve 215. A second gear 213 is fixedly connected to the surface of the second rotating shaft 214. A water spray nozzle 216 is fixedly connected below the second sliding sleeve 215. A V-groove 212 is opened inside the water storage plate 211. An arc-shaped rack is provided on the side of the V-groove 212. The second gear 213 is meshed with the V-groove 212.
[0050] Furthermore, a folded rod 208 is fixedly connected below the limiting post 210, and a moving block 209 is fixedly connected to the surface of the folded rod 208. The folded rod 208 is fixedly connected to the first sliding sleeve 205. One end of the moving rod 202 is hinged to a sliding plate 207 via a hinge ball. The lower part of the sliding plate 207 is slidably connected to the working box 1. Three sets of stirring blades 110 are arranged at a 120-degree angle along the axis of the first rotating shaft 106. One end of each set of stirring blades 110 is fixedly connected to a sliding rod 108. The motor 101 is fixedly connected to the working box 1 above. The scraper 115 is slidably connected to the storage box 5. Two sets of spring posts 114 are symmetrically arranged on one side of the scraper 115.
[0051] like Figure 5 As shown, the feeding assembly 300 includes an upper screen plate 301, which is located above the moving block 209. A feeding plate 305 is rotatably connected to the rear of the upper screen plate 301 via a pin. A feeding hopper 10 is provided above the feeding plate 305. A support column 11 is rotatably connected to the rear of the feeding hopper 10. The support column 11 is fixedly connected to the working box 1. A protruding plate 307 is fixedly connected to the side of the feeding hopper 10. A support rod 306 is provided on one side of the protruding plate 307. The lower end of the support rod 306 is fixedly connected to the sliding plate 207. A rotating gear 310 is rotatably connected to the side of the upper screen plate 301 via a pin. A rack 311 is meshed with the lower part of the rotating gear 310. An upper wedge block 308 is fixedly connected to one side of the rack 311. A lower wedge block 309 is provided behind the upper wedge block 308. An outlet 304 is fixedly connected above the lower wedge block 309.
[0052] like Figure 5As shown, the side of the upper screen plate 301 is fixedly connected to the lower wave plate 302 by a pin, the side of the outlet 304 is fixedly connected to the upper wave plate 303 by a pin, a water tank 7 is provided below the outlet 304, and support frames 8 are arranged at four corners below the water tank 7. The lower end of the support frame 8 is fixedly connected to the working box 1. Two sets of rotating gears 310 and racks 311 are symmetrically arranged along the upper screen plate 301. The moving rod 202 is inclined. A filter plate 15 is provided on the side of the water tank 7. The inside of the filter plate 15 is fixedly connected to the water inlet pipe 16. One end of the water inlet pipe 16 is connected to the inside of the piston cylinder 12.
[0053] Furthermore, the piston cylinder 12 is connected to the interior of the mixing tank 6, and the interior of the water outlet pipe 13 and the water inlet pipe 16 are both equipped with one-way valves. The surface of the fixed column 107 is provided with an arc-shaped groove. The discharge pipe 3 is connected to the interior of the mixing tank 6. The shape of the hopper 10 is trapezoidal. The water storage plate 211 is fixedly connected to the hopper 10. The rack 311 slides on the support plate on the side of the water tank 7. The second rotating shaft 214 is connected to the interior of the V-groove 212.
[0054] Working principle: After installation, the heated, viscous asphalt is first added to the storage tank 5, and then crushed and screened gravel is added to the hopper 10. The discharge pipe 3 is blocked by a baffle 4. Then, the motor 101 is started, driving the incomplete gear 104 to rotate. The incomplete gear 104 meshes and drives the first gear 105 to rotate, which in turn drives the turntable 103 to rotate. The rotation of the turntable 103 drives the fixed frame 102 to rotate, while the motor 101 rotates simultaneously. The cam 111 rotates intermittently, which drives the rotating wheel 112 to move. The rotating wheel 112 drives the slider 113 to slide inside the storage box 5. While the slider 113 is sliding, it drives the spring column 114 to move. The spring column 114 drives the scraper 115 to slide inside the storage box 5. The scraper 115 is limited by the limiting rod 116, which can transport the heated asphalt to the top of the feed pipe 9. The heated asphalt can be intermittently added into the mixing tank 6 through the feed pipe 9.
[0055] When the first gear 105 rotates, it drives the connecting block 201 to rotate. The connecting block 201 drives the moving rod 202 to move through the hinge ball. The moving rod 202 drives the first universal joint 203 to move. The first universal joint 203 drives the rectangular column 204 to move left and right through the hinge ball. The left and right movement of the rectangular column 204 drives the first sliding sleeve 205 to move. The movement of the first sliding sleeve 205 drives the folded rod 208 to move. The movement of the folded rod 208 drives the moving block 209 to move. The movement of the moving block 209 drives the upper screen plate 301 to rotate around the rotating gear 305. The shaft of 10 rotates, and the upper screen plate 301 drives the feed plate 305 to move below the feed hopper 10 via the pin. This blocks the feed inlet below the feed hopper 10, preventing sand and gravel from continuing to fall from the feed hopper 10 through the feed plate 305 onto the surface of the upper screen plate 301. At the same time, the first sliding sleeve 205 drives the piston rod 14 to slide inside the piston cylinder 12 via the second universal joint 206, which can draw water from the water tank 7 into the water storage plate 211. The movement of the moving block 209 drives the limit post 210 to move, and the movement of the limit post 210 drives the limit post 210 to move. The second gear 213 meshes and rotates inside the V-groove 212. When water inside the water storage plate 211 is transferred to the spray nozzle 216 via the second rotating shaft 214, the rotation of the second gear 213 drives the second rotating shaft 214 to rotate as well. The rotation of the second rotating shaft 214 drives the spray nozzle 216 to rotate. Because the spray nozzle 216 slides inside the second sliding sleeve 215, it can reciprocate and extend during rotation. The sprayed water can thoroughly clean the sand and gravel on the surface of the upper screen plate 301. When the cleaned impurities pass through... After the mesh filters the water, the upper screen plate 301 rotates, which drives the rotating gear 310 to rotate. The rotating gear 310 rotates, which drives the rack 311 to move. The rack 311 moves, which drives the upper wedge block 308 to push the lower wedge block 309 to move. The lower wedge block 309 moves, which drives the outlet 304 to rotate, so that the wastewater after cleaning can be discharged into the water tank 7. Then, the water inside the water tank 7 is filtered by the filter plate 15 on the side of the water tank 7. The filtered water is then transported to the piston cylinder 12 through the water inlet pipe 16 and reused repeatedly.
[0056] After the gravel is cleaned, the upper screen plate 301 rotates to a certain angle to add the gravel into the mixing tank 6. At the same time, the first gear 105 rotates, driving the first rotating shaft 106 to rotate. The first rotating shaft 106 rotates, driving the fixed column 107 to rotate. The fixed column 107 drives the slide rod 108 to flip on the surface of the rotating shell 109 through the sliding groove on its surface. The slide rod 108 rotates, driving the mixing blade 110 to rotate. The rotation of the mixing blade 110 can mix and stir the asphalt and gravel that have fallen into the mixing tank 6, which can fully bind the two together and improve the quality of asphalt concrete manufacturing.
[0057] As the washed gravel slides from the surface of the upper screen plate 301 into the mixing tank 6, the first sliding sleeve 205 intermittently pushes the feeding plate in front of the upper screen plate 301 through the ball above to make it vibrate, so that the gravel can be evenly sprinkled into the mixing tank 6 and fully mixed with the asphalt, thus avoiding accumulation and insufficient contact with the asphalt.
[0058] Furthermore, when the connecting block 201 drives the moving rod 202 to move, the other end of the moving rod 202 pushes the sliding plate 207 to slide inside the working box 1 through the hinge ball. The sliding of the sliding plate 207 drives the support rod 306 to move back and forth. The movement of the support rod 306 contacts the convex plate 307, which can drive the hopper 10 to vibrate. This can prevent a large amount of sand and gravel from blocking the discharge port below the hopper 10. Moreover, when the upper screen plate 301 and the outlet 304 rotate in opposite directions at the same time, the upper wave plate 303 on the side of the outlet 304 contacts the lower wave plate 302 on the side of the upper screen plate 301, causing them to vibrate. This can make the sand and gravel cleaner.
[0059] Although embodiments of the invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the scope and spirit of the invention, the scope of which is defined by the claims and their equivalents.
Claims
1. An asphalt concrete processing method, wherein the asphalt concrete processing method is implemented by an asphalt concrete processing device, the asphalt concrete processing device comprising a working box (1), a mixing mechanism (100), a cleaning component (200), and a feeding component (300), characterized in that: The asphalt concrete processing method includes the following steps: S1, Placement: Heat the asphalt to melt it until it reaches a viscous state, and then place the asphalt into the storage box (5). Place the crushed and screened gravel into the hopper (10). S2. Cleaning: The crushed and screened sand and gravel are cleaned by the cleaning component (200), and the water used for cleaning is recycled. S3, Conveying: The cleaned gravel and heated viscous asphalt are intermittently added into the mixing tank (6) through the mixing mechanism (100); S4. Mixing and stirring: The gravel and asphalt conveyed to the mixing tank (6) are fully mixed and stirred by the mixing mechanism (100); S5. Finished product: After mixing, the finished concrete is taken out for use by the staff pulling the baffle (4).
2. The asphalt concrete processing method according to claim 1, characterized in that: The working box (1) is equipped with a mixing mechanism (100) for mixing asphalt and gravel. The working box (1) is also equipped with a cleaning component (200) for cleaning impurities on the surface of the gravel. The working box (1) is equipped with a feeding component (300) for intermittently feeding the cleaned gravel. Support legs (2) are arranged at the four corners of the bottom of the working box (1). A discharge pipe (3) is fixedly connected to the front of the working box (1). A baffle (4) is slidably connected inside the discharge pipe (3).
3. The asphalt concrete processing method according to claim 2, characterized in that: The stirring mechanism (100) includes a motor (101), a first gear (105), and a cam (111). The stirring mechanism (100) controls the cleaning component (200) to clean the crushed and screened sand and gravel through the first gear (105). The output end of the motor (101) is fixedly connected to a rotating shaft, and the surface of the rotating shaft is fixedly connected to the cam (111). An incomplete gear (104) is provided below the motor (101). The side of the incomplete gear (104) is meshed with the first gear (105). The side of the first gear (105) is meshed with a turntable (103). A first rotating shaft (106) passes through the inside of the first gear (105). A fixed column (107) is fixedly connected to the surface of the first rotating shaft (106). A rotating shell (109) is sleeved on the surface of the fixed column (107). The rotating shell (109) is fixedly connected to the bottom of the stirring box (6).
4. The asphalt concrete processing method according to claim 3, characterized in that: The surface of the fixed column (107) is slidably connected to a slide rod (108) via an arc groove. One end of the slide rod (108) is fixedly connected to a stirring blade (110). The first rotating shaft (106) is rotatably connected to the mixing tank (6). A feed pipe (9) is fixedly connected above the first rotating shaft (106). The feed pipe (9) is fixedly connected above the storage tank (5). A scraper (115) is slidably connected inside the storage tank (5). A limiting rod (116) is provided on the left side of the scraper (115), and the limiting rod (116) is slidably connected to the storage box (5). A spring column (114) is fixedly connected to the right side of the scraper (115), and a slider (113) is fixedly connected to one end of the spring column (114). A rotating wheel (112) is rotatably connected to the left side of the slider (113) through a pin shaft. A fixing frame (102) is fixedly connected above the turntable (103).
5. The asphalt concrete processing method according to claim 4, characterized in that: The cleaning assembly (200) includes a connecting block (201), which is fixedly connected to the surface of the first rotating shaft (106). A moving rod (202) is hinged to the bottom of the connecting block (201) via a hinge ball joint. A first universal joint (203) is fixedly connected to the surface of the moving rod (202). A rectangular column (204) is hinged to one side of the first universal joint (203) via a hinge ball joint. A first sliding sleeve (205) is slidably connected to the surface of the rectangular column (204). A folded rod (208) is fixedly connected to the rear of the first sliding sleeve (205). A second universal joint (206) is hinged to one end of the rectangular column (204) via a hinge ball joint. A piston rod (14) is hinged to the bottom of the second universal joint (206) via a hinge ball joint. A piston cylinder (12) is slidably connected to the surface of the piston rod (14).
6. The asphalt concrete processing method according to claim 5, characterized in that: A water outlet pipe (13) is fixedly connected to the top of the piston cylinder (12). A water storage plate (211) is fixedly connected inside the water outlet pipe (13). A limit post (210) is provided below the water storage plate (211). A second sliding sleeve (215) is rotatably connected inside the limit post (210). A second rotating shaft (214) is slidably connected inside the second sliding sleeve (215). A second gear (213) is fixedly connected to the surface of the second rotating shaft (214). A water spray nozzle (216) is fixedly connected below the second sliding sleeve (215). A V-groove (212) is opened inside the water storage plate (211). An arc-shaped rack is provided on the side of the V-groove (212). The second gear (213) is meshed with the V-groove (212).
7. The asphalt concrete processing method according to claim 6, characterized in that: A folded rod (208) is fixedly connected to the lower part of the limiting post (210). A moving block (209) is fixedly connected to the surface of the folded rod (208). The folded rod (208) is fixedly connected to the first sliding sleeve (205). One end of the moving rod (202) is hinged to a sliding plate (207) via a hinge ball. The lower part of the sliding plate (207) is slidably connected to the working box (1). Three sets of stirring blades (110) are arranged at a 120-degree angle along the axis of the first rotating shaft (106). One end of each set of stirring blades (110) is fixedly connected to a sliding rod (108). The upper part of the motor (101) is fixedly connected to the working box (1). The scraper (115) is slidably connected to the storage box (5). Two sets of spring columns (114) are symmetrically arranged on one side of the scraper (115).
8. The asphalt concrete processing method according to claim 7, characterized in that: The feeding assembly (300) includes an upper screen plate (301) located above the moving block (209). A feeding plate (305) is rotatably connected to the rear of the upper screen plate (301) via a pin. A feeding hopper (10) is provided above the feeding plate (305). A support column (11) is rotatably connected to the rear of the feeding hopper (10). The support column (11) is fixedly connected to the working box (1). A protruding plate (307) is fixedly connected to the side of the feeding hopper (10). A support rod (306) is provided on one side of the upper screen plate (301). The lower end of the support rod (306) is fixedly connected to the slide plate (207). A rotating gear (310) is rotatably connected to the side of the upper screen plate (301) via a pin shaft. A rack (311) is meshed with the lower part of the rotating gear (310). An upper wedge block (308) is fixedly connected to one side of the rack (311). A lower wedge block (309) is provided behind the upper wedge block (308). An outlet (304) is fixedly connected above the lower wedge block (309).
9. The asphalt concrete processing method according to claim 8, characterized in that: The side of the upper screen plate (301) is fixedly connected to the lower wave plate (302) by a pin shaft. The side of the outlet (304) is fixedly connected to the upper wave plate (303) by a pin shaft. A water tank (7) is provided below the outlet (304). Support frames (8) are arranged in a four-corner arrangement below the water tank (7). The lower end of the support frame (8) is fixedly connected to the working box (1). Two sets of rotating gears (310) and racks (311) are symmetrically arranged along the upper screen plate (301). The moving rod (202) is inclined. A filter plate (15) is provided on the side of the water tank (7). An inlet pipe (16) is fixedly connected inside the filter plate (15). One end of the inlet pipe (16) is connected to the inside of the piston cylinder (12).
10. The asphalt concrete processing method according to claim 9, characterized in that: The piston cylinder (12) is connected to the inside of the mixing tank (6). The water outlet pipe (13) and the water inlet pipe (16) are both equipped with one-way valves. The surface of the fixed column (107) is provided with an arc groove. The discharge pipe (3) is connected to the inside of the mixing tank (6). The shape of the hopper (10) is trapezoidal. The water storage plate (211) is fixedly connected to the hopper (10). The rack (311) slides on the support plate on the side of the water tank (7). The second rotating shaft (214) is connected to the inside of the V-groove (212).