Test tube cleaning equipment for food inspection
By designing a sturdy sleeve and cleaning mechanism, combined with ultrasonic vibration and a threaded rod cleaning brush, the problems of low cleaning efficiency and cleaning dead corners in test tubes were solved, achieving efficient and uniform cleaning of the inner wall of the test tubes, improving cleaning quality and the automation level of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- 殷艳
- Filing Date
- 2025-12-18
- Publication Date
- 2026-04-21
AI Technical Summary
Existing technologies for test tube cleaning are inefficient, manual cleaning increases labor costs and results in inconsistent cleaning quality, while equipment cleaning has blind spots and makes it difficult to thoroughly remove dirt and impurities from the inner walls of test tubes.
A test tube cleaning device for food inspection was designed. It adopts a stable sleeve and cleaning mechanism, combined with ultrasonic vibration and threaded rod cleaning brush to achieve stable installation and all-round cleaning of test tubes. The ultrasonic vibrator and water flow are used in conjunction with the cleaning brush to clean the inner wall of the test tube, and secondary cleaning is performed through the threaded rod and flow hole.
It achieves efficient and uniform cleaning of test tubes, solves the problem of stubborn stains on the inner wall of test tubes and residues on the inner wall of storage tanks, and improves the consistency and efficiency of cleaning quality.
Smart Images

Figure CN121892456A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cleaning equipment technology, and in particular to a test tube cleaning device for food inspection. Background Technology
[0002] In food testing, laboratory personnel use test tubes to store food samples. As a commonly used container for samples, test tubes need to be cleaned before and after use to ensure the accuracy of test results. However, current test tube cleaning methods still have the following shortcomings: First, test tubes are currently cleaned either manually or with equipment. Manual cleaning requires holding the test tubes and using a cleaning brush, which is inefficient and labor-intensive. It is also difficult to ensure consistent cleaning quality, and human factors can easily lead to residual dirt, impurities, and cleaning agents inside the test tubes, affecting subsequent food testing. Secondly, some existing cleaning equipment cleans test tubes by placing them in a container and using a nozzle. However, the water flow impact on the inner wall of the test tube is poor, and the water flow is easily blocked by objects at the installation location, creating cleaning dead spots. As a result, dirt, impurities, and cleaning agents remain inside the test tube. Summary of the Invention
[0003] This invention discloses a test tube cleaning device for food inspection. The operator inverts the test tubes to be cleaned on the outside of the stabilizing sleeve and then installs them inside the storage tank with the help of the lifting rod. The operator controls the water pump to deliver the cleaning solution into the storage tank through the first water inlet pipe until the cleaning solution covers the test tubes. The operator controls the ultrasonic vibrator to vibrate the cleaning solution ultrasonically, and the cleaning brush rotates. At this time, the cleaning solution and the cleaning brush automatically clean the test tubes. After the initial cleaning of the test tube is completed, the threaded rod is controlled to move downwards, and the water pump is controlled to evacuate the wastewater from the storage tank. The water flow, in conjunction with the water pump, is delivered to the inside of the threaded rod. Then, the water flow passes through the flow hole of the threaded rod to perform a secondary cleaning of the inner wall of the test tube. At the same time, the water flow at the first water inlet pipe automatically cleans the inner wall of the storage tank.
[0004] In a first aspect, this disclosure provides a test tube cleaning device for food inspection, specifically comprising: a stabilizing plate, a storage tank, a wastewater filter, and a water pump installed on the top of the stabilizing plate; a set of support legs respectively provided at the bottom of the wastewater filter and the water pump, with a set of bolt mounting holes at the bottom of the support legs; the storage tank including a first inlet pipe, an outlet pipe, and a second inlet pipe; a sealing cover installed on the top of the storage tank; a cleaning mechanism and a stabilizing frame installed inside the storage tank; a lifting rod provided at the middle position on the top of the stabilizing frame; the cleaning mechanism consisting of an electric motor, a drive seat, a threaded rod, and a cleaning brush; a hidden housing provided on one side of the storage tank; an ultrasonic vibrator installed inside the hidden housing; a valve installed on one side of the first inlet pipe and the second inlet pipe respectively; and a two-way valve installed at the outlet of the water pump.
[0005] Furthermore, the storage tank is provided with a first water inlet pipe, a water outlet pipe, and a second water inlet pipe on one side, and a diversion plate with an inclined structure is provided on the inner side of the first water inlet pipe.
[0006] Furthermore, a locking sleeve is provided at the bottom of the inner side of the storage tank. An electric motor is installed inside the locking sleeve. A drive gear is installed at the top of the drive shaft of the electric motor. A driven gear is provided on the outer side of the drive seat. The drive gear and the driven gear mesh.
[0007] Furthermore, a set of rotating holes arranged in a ring array are opened inside the storage tank, and a rotating groove is opened on the outer side of the drive seat, and the drive seat passes through the interior of the rotating holes in cooperation with the rotating groove.
[0008] Furthermore, each side of the threaded rod has a flat surface, and a sliding hole corresponding to the flat surface of the threaded rod is opened in the middle position of the drive seat. The threaded rod passes through the interior of the sliding hole, and a set of threaded holes are opened inside the storage tank. The threaded rod passes through the interior of the threaded holes.
[0009] Furthermore, a cleaning brush is installed on the outer side of the threaded rod, and two positioning planes are provided on the inner side of the cleaning brush.
[0010] Furthermore, a positioning sleeve is provided on the inner side of the storage tank. The positioning sleeve has a U-shaped structure. A positioning block is provided at the bottom center of the stabilizing frame. The positioning block has a rectangular structure and is installed inside the positioning sleeve.
[0011] Furthermore, the stabilizing frame has a set of vertical mounting holes, and a set of stabilizing sleeves are installed at the positions of the mounting holes.
[0012] Furthermore, a flow hole is opened at the middle position of the threaded rod and the cleaning brush, and a set of sealing holes is opened at the bottom position of the inner side of the storage tank.
[0013] This invention provides a test tube cleaning device for food testing, which has the following beneficial effects: First, the present invention sets up a stabilizing frame and a stabilizing sleeve to work together to achieve a stable installation position for test tubes of different models. The stabilizing sleeve is set as a replaceable structure, and the movable stabilizing frame can achieve the effect of moving a group of test tubes at the same time, thus solving the problem of installing and removing test tubes individually during cleaning.
[0014] Secondly, the present invention is equipped with a cleaning mechanism that works in conjunction with an ultrasonic vibrator to clean stubborn stains on test tubes. The cleaning mechanism includes an electric motor, a drive base, a threaded rod, and a cleaning brush, and is equipped with planetary gears. The electric motor drives a set of cleaning brushes to rotate simultaneously. In addition, a plane is set between the drive seat and the threaded rod, so that the cleaning brush can move up and down simultaneously during rotation, allowing a set of cleaning brushes to clean the inner wall of a set of test tubes evenly at the same time, solving the problem of stubborn stains and dissolution of cleaning solution during test tube cleaning.
[0015] In addition, this invention incorporates a flow hole in the threaded rod and cleaning brush, controlling the water pump to evacuate the wastewater from the storage tank. Simultaneously, a wastewater filter filters the wastewater, and the filtered water, in conjunction with the water pump, is delivered to the inside of the threaded rod and discharged outwards. Then, the water flows through the flow hole to perform a secondary cleaning of the inner wall of the test tube. At the same time, the water flow at the first inlet pipe automatically cleans the inner wall of the storage tank, solving the problem of residue remaining on the inner wall of the test tube and the storage tank after cleaning. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments will be briefly described below.
[0017] The accompanying drawings described below are only related to some embodiments of the invention and are not intended to limit the invention.
[0018] In the attached diagram: Figure 1 A schematic diagram of the axial structure of the cleaning equipment of this application after assembly is shown; Figure 2 An axonometric schematic diagram of the disassembled structure of the cleaning equipment of this application is shown; Figure 3 An axonometric schematic diagram of the cross-sectional structure of the storage tank and stabilizing frame of this application is shown; Figure 4 An axonometric schematic diagram of a further sectioned structure of the storage tank of this application is shown; Figure 5 This diagram shows a rear-view, cross-sectional, axial structure of the storage tank of this application. Figure 6 A schematic diagram of the axial structure of the storage tank after it is opened is shown in this application; Figure 7 This paper shows an axial side view of the threaded rod and cleaning brush cross-section structure of the present application; Figure 8 This is a front view schematic diagram of the cross-sectional structure of the storage tank and the stabilizing frame of this application; Figure 9 A schematic diagram of the axial structure of the cleaning mechanism and test tube combined in this application is shown; Figure 10 This application shows Figure 4 A magnified structural diagram at point A; Figure 11 This application shows Figure 8 A magnified structural diagram at point B.
[0019] List of reference numerals 1. Stabilizing board; 2. Storage tank; 201. First water inlet pipe; 202. Water outlet pipe; 203. Second water inlet pipe; 3. Cleaning mechanism; 301. Electric motor; 302. Drive base; 303. Threaded rod; 304. Cleaning brush; 4. Ultrasonic vibrator; 5. Stabilizing frame; 501. Stabilizing sleeve; 6. Wastewater filter; 7. Water pump. Detailed Implementation
[0020] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the described embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0021] Example 1: Please refer to Figures 1 to 11 : This invention proposes a test tube cleaning device for food inspection, comprising: a stabilizing plate 1, a storage tank 2, a wastewater filter 6, and a water pump 7 installed above the stabilizing plate 1; a first water inlet pipe 201, a water outlet pipe 202, and a second water inlet pipe 203 on one side of the storage tank 2; and an inclined diversion plate on the inner side of the first water inlet pipe 201, which diverts the water flow inside the first water inlet pipe 201 and guides the water flow so that the water flow can flush the inner wall of the storage tank 2, thereby achieving the self-cleaning effect of the inner wall of the storage tank 2. In this embodiment of the disclosure, reference is made to Figures 1 to 11 As shown, The bottom of the sewage filter 6 and the water pump 7 are each equipped with a set of support legs. Bolt mounting holes are provided at the bottom of the support legs. Installing bolts in these holes ensures a stable installation of the water pump 7 and the sewage filter 6. The storage tank 2 includes a first inlet pipe 201, an outlet pipe 202, and a second inlet pipe 203. The model and size of the sewage filter 6 and the water pump 7 are selected from existing technologies as needed. A sealing cover is installed on the top of the storage tank 2. Inside the storage tank 2, a cleaning mechanism 3 and a stabilizing frame 5 are installed. A lifting rod is located at the center of the top of the stabilizing frame 5, allowing workers to easily lift the stabilizing frame 5. The storage tank 2 has a positioning sleeve with a U-shaped structure on the inner side. The bottom of the stabilizing frame 5 has a positioning block with a rectangular structure in the middle. The positioning block is installed inside the positioning sleeve. The positioning sleeve achieves the effect of circumferential and lateral positioning of the installation position of the stabilizing frame 5. The stabilizing frame 5 has a set of vertical mounting holes. A set of stabilizing sleeves 501 are installed at the mounting hole positions. The mounting hole settings make it easy to install and replace different models of stabilizing sleeves 501. A set of test tubes for food experiments are installed on the outer side of the stabilizing sleeve 501. The stabilizing sleeve 501 stabilizes the installation position of the test tubes. In this embodiment of the disclosure, reference is made to Figures 1 to 11 As shown, The cleaning mechanism 3 consists of an electric motor 301, a drive base 302, a threaded rod 303, and a cleaning brush 304. A set of rotating holes arranged in a circular array are opened inside the storage tank 2. A rotating groove is opened on the outer side of the drive base 302. The drive base 302 passes through the interior of the rotating holes in conjunction with the rotating groove. At this time, the rotating holes and rotating groove achieve the effect of positioning the drive base 302. The drive base 302 rotates stably in place at the position of the rotating holes. A flat surface is provided on each side of the threaded rod 303. A sliding hole corresponding to the flat surface of the threaded rod 303 is opened in the middle of the drive base 302. The threaded rod 303 passes through the interior of the sliding hole. The sliding hole, in conjunction with the positioning surface, achieves the positioning of the threaded rod 303. The circumferential positioning effect allows the drive seat 302 to rotate, thus driving the threaded rod 303 to rotate. A set of threaded holes are opened inside the storage tank 2, through which the threaded rod 303 passes. With the simultaneous cooperation of the plane and the threaded hole, the threaded rod 303 can rise and fall synchronously when it rotates. A cleaning brush 304 is installed on the outer side of the threaded rod 303. When the threaded rod 303 rotates, it drives the cleaning brush 304 to rotate. The inner side of the cleaning brush 304 is provided with two positioning planes. With the cooperation of the positioning planes, the threaded rod 303 and the cleaning brush 304 are stably spliced. When the threaded rod 303 rotates, it drives the cleaning brush 304 to rotate. During the rotation and movement of the cleaning brush 304, the inner wall of the test tube is automatically cleaned. In this embodiment of the disclosure, reference is made to Figures 1 to 11 As shown, A locking sleeve is located at the bottom of the inner side of storage tank 2. An electric motor 301 is installed inside the locking sleeve, which ensures the stable installation position of the electric motor 301. A drive gear is installed on the drive shaft of the electric motor 301 at the top. A driven gear is located on the outer side of the drive seat 302. The drive gear and the driven gear mesh. According to the principle of planetary gears, the electric motor 301 can drive a set of drive seats 302 to rotate simultaneously. A flow hole is opened at the middle position of the threaded rod 303 and the cleaning brush 304. A set of sealing holes is opened at the bottom of the inner side of storage tank 2. When the bottom of the threaded rod 303 moves to the position of the sealing hole, the sealing hole seals the mounting surface of the bottom of the threaded rod 303. At this time, the flow hole and the second water inlet pipe 203 are connected. The water pump 7 is controlled to pump out the wastewater from the storage tank 2. At the same time, the wastewater filter 6 filters the wastewater. The filtered water, along with the water pump 7, is delivered to the first inlet pipe 201 and the second inlet pipe 203. The water then passes through the flow hole to perform a secondary cleaning of the inner wall of the test tube. Simultaneously, the water flow at the first inlet pipe 201 automatically cleans the inner wall of the storage tank 2, solving the problem of residue remaining on the inner wall of the storage tank 2 after cleaning. A hidden housing is located on one side of the storage tank 2, inside which an ultrasonic vibrator 4 is installed. The model and size of the ultrasonic vibrator 4 are selected according to existing technology. The ultrasonic vibrator 4 is used to ultrasonically vibrate the cleaning solution inside the storage tank 2, enabling the cleaning solution to clean the stubborn stains on the test tube. A valve is installed on one side of the first inlet pipe 201 and the second inlet pipe 203, and a two-way valve is installed at the outlet of the water pump 7. The water intake of the first inlet pipe 201 and the second inlet pipe 203 is controlled by controlling the two-way valve.
[0022] Example 2, based on Example 1, with reference to Figures 1 to 11 As shown, the sealing cap above storage tank 2 has a set of bolt mounting holes on one side, where a prior art dryer can be installed to dry the cleaned test tubes.
[0023] Example 3, based on Example 1, with reference to Figures 1 to 11 As shown, a bolt-secured sealing cover can be installed on the hidden housing of the ultrasonic vibrator 4, and the thickness of the sealing cover facilitates the disassembly and assembly of the ultrasonic vibrator 4.
[0024] Example 4, based on Example 1, with reference to Figures 1 to 11 As shown, the first inlet pipe 201, the outlet pipe 202, the second inlet pipe 203, the sewage filter 6, and the water pump 7 are connected by a diversion pipe so that the water flow between the first inlet pipe 201, the outlet pipe 202, the second inlet pipe 203, the sewage filter 6, and the water pump 7 can flow between each other.
[0025] Example 5, based on Example 1, with reference to Figures 1 to 11 As shown, a locking buckle is installed between the storage tank 2 and the sealing cap, and the locking port locks the storage tank 2 and the sealing cap together.
[0026] Example 6, based on Example 1, with reference to Figures 1 to 11 As shown, a rubber sleeve is installed on the upper part of the lifting rod of the stabilizer 5. The rubber sleeve increases the friction with the fingers, making it easier for workers to pick up the stabilizer 5.
[0027] Example 7, based on Example 1, with reference to Figures 1 to 11 As shown, an external thread can be provided at the bottom of the stabilizing sleeve 501, and an internal thread can be provided at the mounting hole position of the stabilizing bracket 5, so that the stabilizing sleeve 501 and the stabilizing bracket 5 can be stably spliced together by the thread.
[0028] Example 8, based on Example 1, with reference to Figures 1 to 11 As shown, a stabilizing ring is provided above the stabilizing plate 1, and the bottom of the storage tank 2 is installed inside the stabilizing ring, which stabilizes the installation position of the storage tank 2.
[0029] Example 9, based on Example 1, with reference to Figures 1 to 11 As shown, the material of the cleaning brush 304 should be selected from existing technologies that are both resilient and soft, to avoid the cleaning brush 304 damaging the test tubes during cleaning.
[0030] The working principle of this embodiment: When installing the cleaning equipment, the staff first installs a valve on one side of the first water inlet pipe 201 and the second water inlet pipe 203, and installs a two-way valve at the outlet of the water pump 7. Then, the staff installs a storage tank 2, a sewage filter 6, and a water pump 7 on the top of the stabilizing plate 1. A sealing cover is installed on the top of the storage tank 2. A set of cleaning mechanisms 3 is installed inside the storage tank 2. The staff selects the corresponding stabilizing sleeve 501 according to the model of the test tube and installs the stabilizing sleeve 501 in the mounting hole of the stabilizing frame 5. An ultrasonic vibrator 4 is installed inside the hidden shell on one side of the storage tank 2. The staff installs a power supply and controller based on existing technology on the stabilizing plate 1 and electrically connects the power supply and controller to the electric motor 301, the water pump 7, and the ultrasonic vibrator 4, respectively. When cleaning test tubes using the cleaning equipment, the staff inverts the test tubes to be cleaned onto the outside of the stabilizing sleeve 501. The staff then positions the test tubes inside the storage tank 2 using the lifting rod of the stabilizing frame 5. The staff controls the water pump 7 to deliver the cleaning solution into the storage tank 2 through the first water inlet pipe 201 until the cleaning solution covers the test tubes. The staff controls the ultrasonic vibrator 4 to vibrate the cleaning solution ultrasonically. The staff controls the electric motor 301 to drive the threaded rod 303 and the cleaning brush 304 to rotate. During the rotation of the threaded rod 303 and the cleaning brush 304, they move up and down. At this time, the cleaning solution, together with the cleaning brush 304, automatically cleans the test tubes. After the initial cleaning of the test tube is completed, the threaded rod 303 is moved downwards so that the bottom of the threaded rod 303 moves to the sealing hole position of the storage tank 2. The water pump 7 is controlled to pump out the wastewater from the storage tank 2. At the same time, the wastewater filter 6 filters the wastewater. The filtered water is then pumped by the water pump 7 to the positions of the first water inlet pipe 201 and the second water inlet pipe 203. Then, the water flows through the flow hole to perform secondary cleaning on the inner wall of the test tube. At the same time, the water flow at the position of the first water inlet pipe 201 automatically cleans the inner wall of the storage tank 2.
[0031] The following points should be noted in this article: 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in general design.
[0032] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0033] The above are merely specific embodiments of this disclosure, but the scope of protection of this disclosure is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this disclosure should be included within the scope of protection of this disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the claims.
Claims
1. A test tube cleaning device for food testing, comprising: The stabilizer plate (1), the cleaning mechanism (3) and the stabilizer frame (5) are provided. A storage tank (2), a sewage filter (6) and a water pump (7) are installed on the upper part of the stabilizer plate (1). The storage tank (2) includes a first inlet pipe (201), an outlet pipe (202) and a second inlet pipe (203). A sealing cover is installed on the upper part of the storage tank (2). A set of cleaning mechanisms (3) and a stabilizer frame (5) are installed inside the storage tank (2). A lifting rod is provided on the upper part of the stabilizer frame (5) at the middle position. The cleaning mechanism (3) is composed of an electric motor (301), a drive seat (302), a threaded rod (303) and a cleaning brush (304). A hidden shell is provided on one side of the storage tank (2). An ultrasonic vibrator (4) is installed inside the hidden shell. A valve is installed on one side of the first inlet pipe (201) and the second inlet pipe (203). A two-way valve is installed at the outlet of the water pump (7).
2. The test tube cleaning device for food inspection according to claim 1, characterized in that, The storage tank (2) has a first water inlet pipe (201), a water outlet pipe (202), and a second water inlet pipe (203) on one side. The first water inlet pipe (201) has an inclined diversion plate on its inner side.
3. The test tube cleaning device for food inspection according to claim 1, characterized in that, The storage tank (2) has a locking sleeve at the bottom of its inner side. An electric motor (301) is installed inside the locking sleeve. A drive gear is installed on the drive shaft of the electric motor (301) at the top. A driven gear is provided on the outer side of the drive seat (302). The drive gear and the driven gear mesh.
4. The test tube cleaning device for food inspection according to claim 1, characterized in that, The storage tank (2) has a set of rotating holes arranged in a ring array inside, and the drive seat (302) has a rotating groove on its outer side. The drive seat (302) passes through the interior of the rotating hole in cooperation with the rotating groove.
5. The test tube cleaning device for food inspection according to claim 1, characterized in that, The threaded rod (303) has a plane on each side. A sliding hole corresponding to the plane of the threaded rod (303) is opened in the middle position of the drive seat (302). The threaded rod (303) passes through the inside of the sliding hole. A set of threaded holes is opened inside the storage tank (2). The threaded rod (303) passes through the inside of the threaded holes.
6. The test tube cleaning device for food inspection according to claim 1, characterized in that, A cleaning brush (304) is installed on the outer side of the threaded rod (303), and two positioning planes are provided on the inner side of the cleaning brush (304).
7. The test tube cleaning device for food inspection according to claim 1, characterized in that, The storage tank (2) is provided with a positioning sleeve on its inner side. The positioning sleeve has a U-shaped structure. The bottom of the stabilizing frame (5) is provided with a positioning block in the middle position. The positioning block has a rectangular structure and is installed inside the positioning sleeve.
8. The test tube cleaning device for food inspection according to claim 1, characterized in that, The stabilizing frame (5) has a set of vertical mounting holes, and a set of stabilizing sleeves (501) are installed at the positions of the mounting holes.
9. A test tube cleaning device for food inspection according to claim 1, characterized in that, A flow hole is opened at the middle position of the threaded rod (303) and the cleaning brush (304), and a set of sealing holes is opened at the bottom position on the inner side of the storage tank (2).