Modularized assembly type reinforcing steel bar processing room

Abstract

The invention discloses a modular assembly type reinforcing steel bar machining room which comprises a machining shed, a bending machine, a straightening machine, a cutting machine, a bearing table, a threading machine, a prefabricated concrete formwork and a welding machine. The processing shed is formed by assembling a plurality of shed body units side by side, and each shed body unit is installed on the corresponding prefabricated concrete formwork. After the prefabricated concrete formworks are assembled, a bending machine, a cut-off machine and a welding machine are arranged on the prefabricated concrete formworks; corresponding bearing platforms are further arranged on the precast concrete formworks corresponding to the bending machine, the cutting machine and the welding machine; a straightening machine and a threading machine are arranged on the front face and the rear face of the machining shed correspondingly, and the modular assembly type reinforcing steel bar machining room is formed. According to the invention, the processing shed is modularly produced and assembled; therefore, modularized and standardized machining and replication are achieved, turnover and reutilization can be achieved, the steel bar machining efficiency is greatly improved, and the construction cost is reduced.

Description

Technical Field

[0001] This invention relates to the field of building construction technology, specifically to a modular prefabricated steel reinforcement processing room. Background Technology

[0002] As an indispensable part of building construction, the standardization of rebar processing sheds is receiving increasing attention. Rebar processing sheds can improve building quality and construction safety, and reduce project costs. After decades of development, a relatively complete system has gradually been formed. With the acceleration of urbanization and the continuous development of the construction industry, the demand for modular rebar sheds is constantly increasing. Prefabricated buildings are constructed by assembling prefabricated components on-site, which is conducive to saving resources and energy, reducing construction pollution, improving labor productivity and quality and safety levels, promoting the deep integration of the construction industry with informatization and industrialization, cultivating new industries and new driving forces, and helping to resolve overcapacity. Traditional rebar processing sheds involve randomly piling up rebar, making it difficult to find processed and unprocessed rebar; in addition, the construction and welding cycle of rebar processing sheds is long, and they cannot be reused, resulting in increased labor costs and the cost of purchasing new processing sheds. Summary of the Invention

[0003] The purpose of this invention is to provide a modular prefabricated steel bar processing plant to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention provides the following technical solution: This invention provides a modular prefabricated steel bar processing workshop, including a processing shed, a bending machine, a straightening machine, a cutting machine, a support platform, a threading machine, precast concrete formwork, and a welding machine. The processing shed is assembled from multiple shed units arranged side by side, each shed unit being installed on a corresponding precast concrete formwork. After the precast concrete formwork is assembled, the bending machine, cutting machine, and welding machine are installed on the precast concrete formwork. Corresponding support platforms are also installed on the precast concrete formwork corresponding to the bending machine, cutting machine, and welding machine. A straightening machine and a threading machine are respectively installed at the front and rear of the processing shed, forming a modular prefabricated steel bar processing workshop.

[0005] Furthermore, the processing shed includes a first shed unit, a second shed unit, a third shed unit, a fourth shed unit, a fifth shed unit, and a sixth shed unit; the first shed unit, the second shed unit, and the third shed unit are assembled side by side along the length direction, the fourth shed unit, the fifth shed unit, and the sixth shed unit are assembled side by side along the length direction, and the first shed unit and the fourth shed unit, the second shed unit and the fifth shed unit, and the third shed unit and the sixth shed unit are respectively assembled along the width direction.

[0006] Furthermore, the first, third, and fourth shed units have the same structure; the second, fifth, and sixth shed units also have the same structure.

[0007] Furthermore, the outer surfaces of the first, third, and fourth shed units are all equipped with flap units.

[0008] Furthermore, the first shed unit includes a top plate, a supporting truss, a bottom plate, a first steel column, a second steel column, and a support rod; the bottom plate is supported by a set of first steel columns and a set of second steel columns; a supporting truss is provided on the bottom plate, and a top plate is provided on the supporting truss; a support rod is inclinedly provided on the outer side of the first steel column, and the support rod is used to support the flip-up unit.

[0009] Furthermore, the second shed unit includes a top plate, a supporting truss, a bottom plate, a second steel column, and a third steel column; the bottom plate is supported at both ends by a set of second steel columns and a set of third steel columns, and a second steel column for supporting the bottom plate is also provided between the set of second steel columns below the bottom plate; a supporting truss is provided on the bottom plate, and a top plate is provided on the supporting truss.

[0010] Furthermore, a horizontal steel beam is provided between the group of second steel columns; multiple switch boxes are provided on the steel beam; and a connecting steel plate is provided under the base plate above the steel beam.

[0011] Furthermore, the modular prefabricated steel bar processing room also includes protective railings and switch doors; the protective railings enclose the processing shed, and each protective railing is equipped with a set of switch doors.

[0012] Furthermore, the modular prefabricated steel bar processing room is also equipped with a steel bar raw material stacking area, a straightening and storage area, a threaded semi-finished product area, a bending semi-finished product area, and a welded finished product area; the steel bar raw material stacking area, straightening and storage area, threaded semi-finished product area, bending semi-finished product area, and welded finished product area are set inside the protective fence and located outside the processing shed; the steel bar raw material stacking area and the straightening and storage area are located on the same side of the processing shed; the threaded semi-finished product area, bending semi-finished product area, and welded finished product area are located on the other side of the processing shed.

[0013] Compared with the prior art, the beneficial effects of the present invention are: the present invention achieves modular and standardized processing replication through modular production and assembly in the processing shed, resulting in higher space utilization, reusability, and greatly improving the efficiency of steel bar processing and reducing construction costs. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the front of the steel bar processing room of the present invention.

[0015] Figure 2 This is a three-dimensional structural diagram of the rear of the steel bar processing room of the present invention.

[0016] Figure 3 This is a schematic diagram of the internal plan structure of the steel bar processing room of the present invention.

[0017] Figure 4 This is a schematic diagram of the modular distribution structure of the steel bar processing room of the present invention.

[0018] Figure 5 for Figure 4 A schematic diagram of the AA cross-sectional structure.

[0019] Figure 6 for Figure 4 A schematic diagram of the BB cross-sectional structure.

[0020] Figure 7 for Figure 4 A schematic diagram of the CC cross-sectional structure.

[0021] Figure 8 This is a schematic diagram of the steel column distribution structure of the steel bar processing room of the present invention.

[0022] Figure 9 This is a schematic diagram of the main structure of the steel reinforcement processing room of the present invention.

[0023] Figure 10 This is a schematic diagram of the overall operating structure distribution of the steel bar processing room of the present invention.

[0024] In the diagram: 1. Guardrail; 2. Opening and closing door; 10. Steel bar raw material stacking area; 20. Straightening and storage area; 30. Threaded semi-finished product area; 40. Bending semi-finished product area; 50. Welded finished product area; 100. Processing shed; 200. Bending machine; 300. Straightening machine; 400. Cutting machine; 500. Supporting platform; 600. Threading machine; 700. Precast concrete formwork; 800. Steel beam; 900. Welding machine; 101. Top plate; 102. Support truss; 103. Bottom plate; 104. First steel column; 105. Second steel column; 106. Support rod; 107. Third steel column; 108. Fourth steel column; 110. First shed unit; 120. Second shed unit; 130. Third shed unit; 140. Fourth shed unit; 150. Fifth shed unit; 160. Sixth shed unit; 170. Flip-up unit; 810. Switch box; 820. Connecting steel plate. Detailed Implementation

[0025] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are used only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.

[0026] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art will understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0027] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0028] like Figures 1 to 10 As shown, this invention provides a modular prefabricated steel bar processing workshop, including a processing shed 100, a bending machine 200, a straightening machine 300, a cutting machine 400, a support platform 500, and a threading machine 600; precast concrete formwork 700 and a welding machine 900; the processing shed 100 is assembled from multiple shed units arranged side by side, each shed unit being installed on a corresponding precast concrete formwork 700; after the precast concrete formwork 700 is assembled, the bending machine 200, the cutting machine 400, and the welding machine 900 are installed on the precast concrete formwork 700; a corresponding support platform 500 is also installed on the precast concrete formwork 700 corresponding to the bending machine 200, the cutting machine 400, and the welding machine 900; the straightening machine 300 and the threading machine 600 are respectively installed at the front and rear of the processing shed 100, forming a modular prefabricated steel bar processing workshop. As a preferred embodiment, as... Figure 4 and Figure 8 As shown, the processing shed 100 includes a first shed unit 110, a second shed unit 120, a third shed unit 130, a fourth shed unit 140, a fifth shed unit 150, and a sixth shed unit 160. The first shed unit 110, the second shed unit 120, and the third shed unit 130 are assembled side by side along the length direction, and the fourth shed unit 140, the fifth shed unit 150, and the sixth shed unit 160 are assembled side by side along the length direction. The first shed unit 110 and the fourth shed unit 140, the second shed unit 120 and the fifth shed unit 150, and the third shed unit 130 and the sixth shed unit 160 are respectively assembled along the width direction. The overlapping portions of the first shed unit 110, the second shed unit 120, the third shed unit 130, the fourth shed unit 140, the fifth shed unit 150, and the sixth shed unit 160 are fixed by bolts passing through the base plate 103. One end of the steel column is threaded to the base plate 103, and the other end is threaded to the precast concrete formwork 700 through a flange. Even if the precast concrete formwork 700 is damaged after a project is completed, it will not affect the disassembly of other components, allowing for reuse. Through the modular processing of the first shed unit 110, the second shed unit 120, the third shed unit 130, the fourth shed unit 140, the fifth shed unit 150, and the sixth shed unit 160, prefabricated assembly is carried out. This achieves modular and standardized processing replication. Prefabricated assembly facilitates turnover, greatly improves the efficiency of steel bar processing, and reduces construction costs.

[0029] As a preferred embodiment, such as Figures 1 to 4 As shown, the first canopy unit 110, the third canopy unit 130 and the fourth canopy unit 140 have the same structure; the second canopy unit 120, the fifth canopy unit 150 and the sixth canopy unit 160 have the same structure, realizing modular and standardized installation units, which is conducive to reducing costs and improving installation efficiency.

[0030] As a preferred embodiment, such as Figures 1 to 4 As shown, the outer surfaces of the first shed unit 110, the third shed unit 130 and the fourth shed unit 140 are all provided with flap units 170. The flap units 170 are supported by support rods 106, which can effectively protect the parts and processing equipment under the flap units 170 and expand the protection range.

[0031] As a preferred embodiment, such as Figure 4 , Figure 6 , Figure 7 and Figure 8As shown, the first shed unit 110 includes a top plate 101, a supporting truss 102, a bottom plate 103, a first steel column 104, a second steel column 105, and a support rod 106; the bottom plate 103 is supported by a set of first steel columns 104 and a set of second steel columns 105; the supporting truss 102 is provided on the bottom plate 103, and the top plate 101 is provided on the supporting truss 102; the support rod 106 is inclinedly provided on the outer side of the first steel column 104, and the support rod 106 is used to support the flip-up unit 170. As a preferred embodiment, as... Figure 4 , Figure 5 , Figure 7 and Figure 8 As shown, the second shed unit 120 includes a top plate 101, a supporting truss 102, a bottom plate 103, a second steel column 105, and a third steel column 107. The bottom plate 103 is supported at both ends by a set of second steel columns 105 and a set of third steel columns 107, and a second steel column 105 for supporting the bottom plate 103 is also provided between the set of second steel columns 105 below the bottom plate 103. The supporting truss 102 is provided on the bottom plate 103, and the top plate 101 is provided on the supporting truss 102. A fourth steel column 108 is provided under the first shed unit 110, the second shed unit 120, the third shed unit 130, the fourth shed unit 140, the fifth shed unit 150, and the sixth shed unit 160 for temporary support during the installation of the modular prefabricated steel bar processing room. After hoisting and splicing, the fourth steel column 108 is removed to ensure the safety of hoisting and improve space utilization.

[0032] As a preferred embodiment Figure 9 As shown, a horizontal steel beam 800 is also provided between the group of second steel columns 105; multiple switch boxes 810 are provided on the steel beam 800 to provide power to various processing equipment; a connecting steel plate 820 is provided under the base plate 103 above the steel beam 800 to improve the structural strength, and at the same time, the safety construction process and project progress can be posted to keep track of the quality requirements of the processing.

[0033] As a preferred embodiment, such as Figure 10 As shown, the modular prefabricated steel bar processing room also includes a protective fence 1 and a set of openable doors 2; the protective fence 1 encloses the processing shed 100, and a set of openable doors 2 are respectively installed on the protective fence 1. Figure 10As shown, the modular prefabricated steel bar processing workshop is also equipped with a steel bar raw material stacking area 10, a straightening and storage area 20, a threaded semi-finished product area 30, a bending semi-finished product area 40, and a welding finished product area 50. The steel bar raw material stacking area 10, the straightening and storage area 20, the threaded semi-finished product area 30, the bending semi-finished product area 40, and the welding finished product area 50 are located inside the protective fence 1 and outside the processing shed 100. The steel bar raw material stacking area 10 and the straightening and storage area 20 are located on the same side of the processing shed 100. The threaded semi-finished product area 30, the bending semi-finished product area 40, and the welding finished product area 50 are located on the other side of the processing shed 100. According to the progress requirements and sequence of steel bar processing, the materials are arranged in a first-in-first-out manner and in an orderly manner, which improves the processing quality and reduces the construction cycle.

[0034] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0035] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A modular prefabricated steel bar processing workshop, comprising a processing shed, a bending machine, a straightening machine, a cutting machine, a load-bearing platform, a threading machine, precast concrete formwork, and a welding machine; characterized in that: The processing shed is assembled from multiple shed units arranged side by side, with each shed unit installed on a corresponding precast concrete template. After the precast concrete template is assembled, a bending machine, a cutting machine, and a welding machine are installed on the precast concrete template. Corresponding support platforms are also installed on the precast concrete templates corresponding to the bending machine, cutting machine, and welding machine. A straightening machine and a threading machine are respectively installed at the front and rear of the processing shed, forming a modular prefabricated steel bar processing room.

2. The modular prefabricated steel bar processing room according to claim 1, characterized in that: The processing shed includes a first shed unit, a second shed unit, a third shed unit, a fourth shed unit, a fifth shed unit, and a sixth shed unit; the first shed unit, the second shed unit, and the third shed unit are assembled side by side along the length direction, and the fourth shed unit, the fifth shed unit, and the sixth shed unit are assembled side by side along the length direction, with the first shed unit and the fourth shed unit, the second shed unit and the fifth shed unit, and the third shed unit and the sixth shed unit respectively assembled along the width direction.

3. A modular prefabricated steel bar processing room according to claim 2, characterized in that: The first, third, and fourth shed units have the same structure; the second, fifth, and sixth shed units have the same structure.

4. A modular prefabricated steel bar processing room according to claim 3, characterized in that: The outer sides of the first, third, and fourth shed units are all equipped with flap units.

5. A modular prefabricated steel bar processing room according to claim 4, characterized in that: The first shed unit includes a top plate, a supporting truss, a bottom plate, a first steel column, a second steel column, and a support rod; the bottom plate is supported by a set of first steel columns and a set of second steel columns; a supporting truss is provided on the bottom plate, and a top plate is provided on the supporting truss; a support rod is inclinedly provided on the outer side of the first steel column, and the support rod is used to support the flip-up unit.

6. A modular prefabricated steel bar processing room according to claim 3, characterized in that: The second shed unit includes a top plate, a supporting truss, a bottom plate, a second steel column, and a third steel column; the bottom plate is supported at both ends by a set of second steel columns and a set of third steel columns, and a second steel column for supporting the bottom plate is also provided between the set of second steel columns below the bottom plate; a supporting truss is provided on the bottom plate, and a top plate is provided on the supporting truss.

7. A modular prefabricated steel bar processing room according to claim 6, characterized in that: A horizontal steel beam is also provided between the group of second steel columns; multiple switch boxes are provided on the steel beam; and a connecting steel plate is provided under the base plate above the steel beam.

8. A modular prefabricated steel bar processing room according to claim 1, characterized in that: The modular prefabricated steel bar processing room also includes protective railings and switch doors; the protective railings enclose the processing shed, and each protective railing is equipped with a set of switch doors.

9. A modular prefabricated steel bar processing room according to claim 8, characterized in that: The modular prefabricated steel bar processing room is also equipped with a steel bar raw material stacking area, a straightening and storage area, a threaded semi-finished product area, a bending semi-finished product area, and a welded finished product area. The steel bar raw material stacking area, straightening and storage area, threaded semi-finished product area, bending semi-finished product area, and welded finished product area are set up inside the protective fence and located outside the processing shed. The steel bar raw material stacking area and the straightening and storage area are located on the same side of the processing shed. The threaded semi-finished product area, bending semi-finished product area, and welded finished product area are located on the other side of the processing shed.

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