Integrated assembly equipment for filter production

Abstract

The invention discloses integrated assembly equipment for filter production, which comprises a rack, a carrier I is arranged in the rack, filter shells which are uniformly distributed are fixed in the carrier I, a mounting shell is fixed in the rack, a rotating pipe is rotatably connected in the mounting shell, and a worm wheel is fixed on the outer wall of the rotating pipe; a worm is rotationally connected into the mounting shell and meshed with the worm gear, a second motor is fixed to the outer wall of the mounting shell, an output shaft of the second motor is connected with the worm through a key, and the bottom end of the rotating pipe extends out of the mounting shell to be connected with a spraying pipe. Compressed air is introduced into the spray pipe, and the worm gear and the spray pipe are driven to rotate through the worm, so that the compressed air can perform dust removal on a filter shell after being sprayed out of the spray nozzle, then dust removal can be performed on a filter in the assembly process, and the effect of integrally completing dust removal and assembly of the filter is achieved; and the assembly efficiency is improved.

Description

Technical Field

[0001] This invention relates to the field of filter manufacturing technology, and more specifically to an integrated assembly equipment for filter manufacturing. Background Technology

[0002] A filter is a frequency-selective device that allows specific frequency components of a signal to pass through while greatly attenuating other frequency components. It is a frequency-selective two-port network composed of inductors, capacitors, resistors, or ferrite devices. It is mainly used to filter out or reduce noise and interference in input signals and extract useful signals. It is widely used for interference elimination and spectrum analysis.

[0003] Chinese Patent Application No. 201810100457.8 discloses an auxiliary tooling line for a filter cavity and cover plate, including a working support, a cavity sealing ring riveting module, a cavity merging module, and a cover plate assembly module, all mounted on the working support. The cavity sealing ring riveting module is used to rivet the cavity sealing ring onto a first filter cavity or a second filter cavity. The cavity merging module is used to merge the first filter cavity and the second filter cavity. The cover plate assembly module is used to assemble the merged filter cavity with a filter cover plate. A conveying module is used to convey the first filter cavity or the second filter cavity after the cavity sealing ring riveting is completed to the cavity merging module, and to convey the merged filter cavity to the cover plate assembly module.

[0004] Filter assembly requires dust removal and placement of components inside the filter housing. Currently, dust removal and component placement are accomplished using two separate devices, resulting in low assembly efficiency. Therefore, there is an urgent need to design an integrated assembly equipment for filter production to solve these problems. Summary of the Invention

[0005] The purpose of this invention is to provide an integrated assembly equipment for filter production, so as to overcome the above-mentioned shortcomings in the prior art.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] An integrated assembly equipment for filter production includes a frame, inside which is a carrier. Filter housings with uniform distribution are fixed inside the carrier. A mounting shell is fixed inside the frame. A rotating tube is rotatably connected inside the mounting shell. A worm gear is fixed to the outer wall of the rotating tube. A worm is rotatably connected inside the mounting shell, meshing with the worm gear. A second motor is fixed to the outer wall of the mounting shell. The output shaft of the second motor is connected to the worm via a key. The bottom end of the rotating tube extends outside the mounting shell and is connected to a nozzle. Uniformly distributed nozzles are connected to the bottom outer wall of the nozzle.

[0008] Furthermore, a connecting seat is provided inside the frame, and a support plate is fixed to the top of the connecting seat, with the carrier fixed to the top of the support plate.

[0009] Furthermore, a screw is rotatably connected inside the frame, and the connecting seat is threadedly connected to the screw. A motor is fixed to one outer wall of the frame, and the output shaft of the motor is connected to the screw via a key. A slide rail is fixed inside the frame, and the connecting seat is slidably connected to the slide rail.

[0010] Furthermore, a sensing plate is fixed to the bottom outer wall of the connecting seat, and proximity sensor one and proximity sensor two are fixed inside the frame.

[0011] Furthermore, the frame is provided with a dust collection chamber, the mounting shell is located inside the dust collection chamber, and an air inlet pipe is fixed to the top inner wall of the dust collection chamber, with one end of the air inlet pipe extending into the interior of the rotating tube.

[0012] Furthermore, a centrifugal fan is fixed to the top of the frame, the air inlet of the centrifugal fan is connected to the dust collection chamber, and a dust removal mechanism is provided on one side of the frame.

[0013] Furthermore, the dust removal mechanism includes a housing, one side of which is connected to the air outlet of a centrifugal fan. The housing is equipped with evenly distributed filter cartridges, one end of which is fixed with an end cap. Evenly distributed nut rings are fixed to the outer wall of one side of the housing, and the end caps are threadedly connected to the nut rings. A force-applying rod is fixed to the outer wall of the end caps.

[0014] Furthermore, a tilting cylinder is fixed inside the frame, a servo electric cylinder is fixed at the output end of the tilting cylinder, a carrier two is fixed at the output end of the servo electric cylinder, and uniformly distributed assembly parts are fixed inside the carrier two.

[0015] Furthermore, the inner wall of the rotating tube is provided with a sealing groove, and a sealing ring is provided inside the sealing groove.

[0016] Furthermore, a control box is fixed to one side of the outer wall of the frame, and the proximity sensor one and proximity sensor two are electrically connected to the control box via wires.

[0017] In the above technical solution, the integrated assembly equipment for filter production provided by the present invention has the following advantages: The present invention introduces compressed air into the nozzle, and drives the worm gear and nozzle to rotate via a worm shaft. This allows the compressed air to be ejected from the nozzle, effectively removing dust from the filter housing. This enables dust removal during filter assembly, achieving integrated dust removal and assembly, and improving assembly efficiency. Furthermore, a centrifugal fan transports dust-laden air from the dust collection chamber into the housing, allowing the filter cartridge inside the housing to filter the dust in the air, thus achieving a filtration effect on the dust-laden air. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this invention. For those skilled in the art, other drawings can be obtained based on these drawings.

[0019] Figure 1 This is a cross-sectional structural schematic diagram of an embodiment of an integrated assembly equipment for filter production according to the present invention.

[0020] Figure 2 This is a schematic diagram of the internal structure of the mounting housing provided in an embodiment of an integrated assembly equipment for filter production according to the present invention.

[0021] Figure 3 This is a schematic diagram of the internal structure of the housing provided in an embodiment of an integrated assembly equipment for filter production according to the present invention.

[0022] Explanation of reference numerals in the attached figures:

[0023] 1. Frame, 2. Support plate, 3. Carrier I, 4. Filter housing, 5. Mounting housing, 6. Centrifugal fan, 7. Dust removal mechanism, 8. Tilting cylinder, 9. Servo electric cylinder, 10. Carrier II, 11. Assembly parts, 12. Proximity sensor I, 13. Proximity sensor II, 14. Sensing plate, 15. Motor I, 16. Inlet pipe, 17. Rotary pipe, 18. Worm gear, 19. Worm wheel, 20. Motor II, 21. Nozzle, 22. Nozzle, 23. Sealing groove, 24. Sealing ring, 25. Housing, 26. Nut ring, 27. End, 28. Filter cartridge, 29. Force rod, 30. Control box, 31. Dust collection chamber, 32. Screw, 33. Connecting seat, 34. Slide rail. Detailed Implementation

[0024] To enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0025] like Figure 1-3As shown in the figure, an integrated assembly equipment for filter production provided by an embodiment of the present invention includes a frame 1, a carrier 3 is arranged inside the frame 1, a uniformly distributed filter housing 4 is fixed inside the carrier 3, a mounting shell 5 is fixed inside the frame 1, a rotating tube 17 is rotatably connected inside the mounting shell 5, a worm gear 19 is fixed to the outer wall of the rotating tube 17, a worm 18 is rotatably connected inside the mounting shell 5, the worm 18 meshes with the worm gear 19, a motor 20 is fixed to the outer wall of the mounting shell 5, the output shaft of the motor 20 is connected to the worm 18 by a key, a nozzle 21 is connected to the bottom end of the rotating tube 17 extending outside the mounting shell 5, and a uniformly distributed nozzle 22 is connected to the bottom outer wall of the nozzle 21.

[0026] Specifically, in this embodiment, a frame 1 is included. A carrier 3 is disposed inside the frame 1. Filter housings 4 are uniformly distributed inside the carrier 3. The filter housings 4 are fixed inside the carrier 3 in a matrix manner. The fixing of the filter housings 4 inside the carrier 3 is a prior art technique. A mounting shell 5 is fixed inside the frame 1. A rotating tube 17 is rotatably connected inside the mounting shell 5. A worm gear 19 is fixed to the outer wall of the rotating tube 17. A worm 18 is rotatably connected inside the mounting shell 5. The worm 18 meshes with the worm gear 19. When the worm 18 rotates, it can drive the worm gear 19 to rotate. A second motor 20 is fixed to the outer wall of the mounting shell 5. The output shaft of the second motor 20 is connected to the worm 18 by a key. The second motor 20 drives the worm 18 to rotate. The bottom end of the rotating tube 17 extends to the outside of the mounting shell 5 and is connected to a nozzle 21. The bottom outer wall of the nozzle 21 is connected to uniformly distributed nozzles 22. Compressed air is introduced into the rotating tube 17 and can be ejected from the nozzles 22.

[0027] The present invention provides an integrated assembly equipment for filter production. By introducing compressed air into the inside of the nozzle 21 and driving the worm wheel 19 and the nozzle 21 to rotate through the worm gear 18, the compressed air is ejected from the nozzle 22 to remove dust from the filter housing 4. This allows the filter to be dusted during the assembly process, achieving the effect of integrating filter dust removal and assembly, and improving assembly efficiency.

[0028] In another embodiment of the present invention, a connecting seat 33 is provided inside the frame 1, and a support plate 2 is fixed to the top of the connecting seat 33. The carrier 3 is fixed to the top of the support plate 2, and the carrier 3 and the support plate 2 are fixed by magnetic attraction. A screw 32 is rotatably connected inside the frame 1, and the connecting seat 33 is threadedly connected to the screw 32. A motor 15 is fixed to one side of the outer wall of the frame 1, and the output shaft of the motor 15 is connected to the screw 32 by a key. A slide rail 34 is fixed inside the frame 1, and the connecting seat 33 is slidably connected to the slide rail 34. The motor 15 drives the screw 32 to rotate, so that the screw 32 can drive the connecting seat 33 to move.

[0029] In another embodiment of the present invention, a sensing plate 14 is fixed to the bottom outer wall of the connecting base 33, and a proximity sensor 12 and a proximity sensor 2 13 are fixed inside the frame 1. A control box 30 is fixed to one side outer wall of the frame 1. The proximity sensor 12 and the proximity sensor 2 13 are electrically connected to the control box 30 via wires. When the proximity sensor 2 13 corresponds to the sensing plate 14, the proximity sensor 2 13 transmits an electrical signal to the control box 30, and the control box 30 controls the motor 15 to stop rotating. At this time, the filter housing 4 can perform dust removal. After the dust removal is completed, the control box 30 restarts the motor 15. In operation, a tilting cylinder 8 is fixed inside the frame 1, a servo cylinder 9 is fixed at the output end of the tilting cylinder 8, and a carrier 10 is fixed at the output end of the servo cylinder 9. Evenly distributed assembly parts 11 are fixed inside the carrier 10. The principle of fixing the assembly parts 11 to the carrier 10 is also existing technology. At the same time, the carrier 10 has a switch assembly, so that when the switch assembly is operated, the assembly parts 11 can be fixed and separated from the carrier 10. Similarly, during assembly, the proximity sensor 12 corresponds to the sensing plate 14. The proximity sensor 12 transmits an electrical signal to the control box 30, and the control box 30 controls the motor 15 to stop rotating.

[0030] In another embodiment of the present invention, a dust collection chamber 31 is provided inside the frame 1, and the mounting shell 5 is located inside the dust collection chamber 31. An air inlet pipe 16 is fixed to the top inner wall of the dust collection chamber 31, and one end of the air inlet pipe 16 extends into the interior of the rotating tube 17. A centrifugal fan 6 is fixed to the top of the frame 1, and the air inlet of the centrifugal fan 6 communicates with the dust collection chamber 31. A dust removal mechanism 7 is provided on one side of the frame 1. The dust removal mechanism 7 includes a housing 25, one side of which is connected to the air outlet of the centrifugal fan 6. Filter cartridges 28 are evenly distributed inside the housing 25. One end of each filter cartridge 28 is fixed with an end head 27, and the end head 27 has an air outlet communicating with the filter cartridge 28. A uniformly distributed nut ring 26 is fixed to one side of the outer wall. The end 27 is threadedly connected to the nut ring 26. A force-adding rod 29 is fixed to the outer wall of the end 27. The force-adding rod 29 facilitates the threaded connection between the end 27 and the nut ring 26. The centrifugal fan 6 transports the dust-laden air from the dust collection chamber 31 to the interior of the housing 25, so that the filter cartridge 28 inside the housing 25 can filter the dust in the air, thereby achieving the filtering effect of the dust-laden air. The inner wall of the rotating tube 17 is provided with a sealing groove 23, and a sealing ring 24 is provided inside the sealing groove 23. The sealing ring 24 can achieve a good dynamic sealing effect between the rotating tube 17 and the air inlet pipe 16.

[0031] Working principle: In use, the assembly 11 and the filter housing 4 are fixed inside the second carrier 10 and the first carrier 3, respectively. The air intake pipe 16 is connected to the compressed air pipeline. Compressed air enters the nozzle 21 from the rotating pipe 17 and is ejected from the nozzle 22. The second motor 20 drives the worm gear 18 to rotate, which in turn drives the worm wheel 19 and the rotating pipe 17 to rotate, thereby causing the nozzle 21 to rotate. Then, the first motor 15 drives the screw 32 to rotate, which in turn drives the connecting seat 33 to move horizontally. When the sensing plate 14 aligns with the second proximity sensor 13, ... And the motor 15 stops rotating. At this time, the carrier 3 is exactly at the bottom of the nozzle 21. The compressed air sprayed from the nozzle 22 cleans the filter housing 4. After the filter housing 4 is cleaned, the screw 32 is driven by the motor 15 to continue rotating, so that the connecting seat 33 moves to the bottom sensing plate 14 to correspond with the proximity sensor 12. At this time, the motor 15 stops rotating, the servo cylinder 9 drives the carrier 2 10 to move downward, and puts the assembly 11 into the inside of the filter housing 4. Then the carrier 2 10 is separated from the assembly 11, so that the filter dust removal and assembly can be completed in one step.

[0032] The foregoing has only described certain exemplary embodiments of the present invention by way of illustration. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the foregoing drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. An integrated assembly equipment for filter manufacturing, characterized in that, The device includes a frame (1), inside which a carrier (3) is installed. Inside the carrier (3), a uniformly distributed filter housing (4) is fixed. Inside the frame (1), a mounting shell (5) is fixed. Inside the mounting shell (5), a rotating tube (17) is rotatably connected. A worm wheel (19) is fixed on the outer wall of the rotating tube (17). Inside the mounting shell (5), a worm (18) is rotatably connected. The worm (18) meshes with the worm wheel (19). On the outer wall of the mounting shell (5), a second motor (20) is fixed. The output shaft of the second motor (20) is connected to the worm (18) by a key. The bottom end of the rotating tube (17) extends to the outside of the mounting shell (5) and is connected to a nozzle (21). The bottom outer wall of the nozzle (21) is connected to a uniformly distributed nozzle (22).

2. The integrated assembly equipment for filter production according to claim 1, characterized in that, The frame (1) is provided with a connecting seat (33) inside, and a support plate (2) is fixed on the top of the connecting seat (33). The carrier (3) is fixed on the top of the support plate (2).

3. The integrated assembly equipment for filter production according to claim 1, characterized in that, The frame (1) is rotatably connected to a screw (32), and the connecting seat (33) is threadedly connected to the screw (32). A motor (15) is fixed on one side of the outer wall of the frame (1). The output shaft of the motor (15) is connected to the screw (32) by a key. A slide rail (34) is fixed inside the frame (1), and the connecting seat (33) is slidably connected to the slide rail (34).

4. The integrated assembly equipment for filter production according to claim 3, characterized in that, The bottom outer wall of the connecting seat (33) is fixed with a sensing plate (14), and the inside of the frame (1) is fixed with a proximity sensor one (12) and a proximity sensor two (13).

5. The integrated assembly equipment for filter production according to claim 1, characterized in that, The frame (1) is provided with a dust collection chamber (31) inside, and the mounting shell (5) is located inside the dust collection chamber (31). An air inlet pipe (16) is fixed on the top inner wall of the dust collection chamber (31), and one end of the air inlet pipe (16) extends into the interior of the rotating pipe (17).

6. The integrated assembly equipment for filter production according to claim 5, characterized in that, A centrifugal fan (6) is fixed on the top of the frame (1), and the air inlet of the centrifugal fan (6) is connected to the dust collection chamber (31). A dust removal mechanism (7) is provided on one side of the frame (1).

7. The integrated assembly equipment for filter production according to claim 6, characterized in that, The dust removal mechanism (7) includes a housing (25), one side of which is connected to the air outlet of a centrifugal fan (6). The housing (25) is provided with uniformly distributed filter cartridges (28). One end of each filter cartridge (28) is fixed with an end cap (27). A uniformly distributed nut ring (26) is fixed to the outer wall of one side of the housing (25). The end cap (27) is threadedly connected to the nut ring (26). A force-applying rod (29) is fixed to the outer wall of the end cap (27).

8. The integrated assembly equipment for filter production according to claim 7, characterized in that, The frame (1) is fixed with a tilting cylinder (8), the output end of the tilting cylinder (8) is fixed with a servo electric cylinder (9), the output end of the servo electric cylinder (9) is fixed with a carrier two (10), and the carrier two (10) is fixed with uniformly distributed assembly parts (11).

9. The integrated assembly equipment for filter production according to claim 1, characterized in that, The inner wall of the rotating tube (17) is provided with a sealing groove (23), and a sealing ring (24) is provided inside the sealing groove (23).

10. An integrated assembly equipment for filter production according to claim 4, characterized in that, A control box (30) is fixed to one side of the outer wall of the frame (1). The first proximity sensor (12) and the second proximity sensor (13) are electrically connected to the control box (30) through wires.

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