Full-automatic packaging production line

Abstract

The invention discloses a full-automatic packaging production line, and relates to the technical field of packaging. The full-automatic packaging production line comprises a workbench, and a rotating disc is rotationally installed on the workbench; the loading discs are arranged on the upper surface of the rotary disc in a circular matrix mode, each loading disc is of an open box type structure formed by splicing two half discs, and a lower box body feeding station, an aluminum particle feeding station, a gall bladder feeding station, an upper box body feeding station and a cartridge discharging station are sequentially arranged in the area, located on the periphery of the rotary disc, of the workbench. According to the full-automatic packaging production line, the split type carrying disc is arranged, and the carrying disc is kept to be completely closed in the assembling stage, so that the whole bottom face of the lower box body of the cartridge is evenly stressed; in the discharging stage, the jacking mechanism and the opening and closing mechanism control the split carrying disc to be opened, the large-area supporting plate of the supporting and separating mechanism is matched, 50% or above of the length of the cartridge can be covered, cartridge deformation or falling caused by clamping is avoided, and the stability of the transferring process is guaranteed.

Description

Technical Field

[0001] This invention relates to the field of packaging technology, specifically to a fully automated packaging production line. Background Technology

[0002] Hydrogen peroxide cartridges are a common medical consumable, and their packaging must meet strict requirements such as sterility, moisture protection, and contamination prevention. Currently, hydrogen peroxide cartridges mainly consist of two layers of casing and an inner gallbladder, and also require the assembly of ultrasonically welded aluminum granules.

[0003] For the assembly of the above-mentioned components, the existing technology mostly adopts a rotary multi-station method. In order to facilitate the robot to grasp the cartridge after the cartridge is assembled, the robot usually uses two C-shaped grippers. In order to avoid the cartridge being deformed due to the grippers squeezing the cartridge, the grippers do not use a clamping method to transfer the cartridge. Instead, the lower side of the C-shaped grippers is used to lift the cartridge and send it into the welding station.

[0004] The carrier plate used to support the assembly components (the assembly components refer to the two-layer box, aluminum pellets, and the gallbladder inside) is designed with notches on both sides of the middle. The C-shaped clamping arms can apply an upward movement to the cartridge through the notches. However, the larger the notch is, the more uneven the force on both sides of the box during assembly, and the worse the engagement effect of the upper and lower boxes at the engagement position. In severe cases, it may even cause the gallbladder to rupture during pressing (due to the notch being suspended). Nevertheless, a larger notch can be equipped with a larger C-shaped clamping arm, making the cartridge transfer stage more stable.

[0005] However, the smaller the notch is, the more evenly the force is applied to both sides of the box during assembly, and the better the locking effect. However, a smaller notch can only fit a smaller C-shaped clamping arm, making it difficult to support a large area during the transfer of the cartridge. Supporting a small area and then transferring it to the next welding station can easily lead to the cartridge falling off, becoming misaligned, or the cartridge itself becoming loose.

[0006] Therefore, it is difficult to achieve a good balance between ensuring uniform force distribution during cartridge assembly and stability during cartridge transfer. Summary of the Invention

[0007] To address the shortcomings of existing technologies, this invention provides a fully automated packaging production line, which solves the problem of achieving a good balance between ensuring uniform force distribution during cartridge assembly and stability during cartridge transfer.

[0008] To achieve the above objectives, the present invention provides the following technical solution: a fully automated packaging production line, comprising: A workbench, on which a turntable is rotatably mounted; The carrier trays are arranged in a circular matrix on the upper surface of the turntable. The carrier trays are open box-type structures composed of two half trays. The area on the worktable located around the turntable is provided with a lower box loading station, an aluminum pellet loading station, a gallbladder loading station, an upper box loading station, and a cartridge unloading station. An opening and closing mechanism is provided below the carrier plate. The opening and closing mechanism can control the two half plates to rise and open after being lifted by the top lifting force. A clearance groove is provided on the turntable opposite to the cartridge. A lifting mechanism is located on the upper surface of the worktable and opposite to the cassette unloading station, and the lifting mechanism is used to apply a lifting force to the opening and closing mechanism; A cartridge conveyor belt is located on the side of the workbench near the cartridge unloading station, and an ultrasonic welder is provided on the transmission path of the cartridge conveyor belt. The lifting mechanism is mounted on the workbench and is used to support the cartridge from the bottom over a large area and transfer the cartridge to the cartridge conveyor belt.

[0009] Furthermore, the opening and closing mechanism includes: The column is fixed to the corner of the lower surface of the half-disc near the center of the disk. The vertical rail is fixed to the lower surface of the turntable, and the upper ends of the vertical rail are equipped with inclined rails on both sides. The column is equipped with sliders that are compatible with the vertical rail and the inclined rails.

[0010] Furthermore, a clearance rail is provided on the area of ​​the turntable opposite to the moving path of the column.

[0011] Furthermore, a force-bearing seat is fixedly provided at the lower end of the column, and a ball bearing is provided at the lower end of the force-bearing seat.

[0012] Furthermore, the lifting mechanism includes a lifting cylinder mounted on the workbench and a lifting plate fixed to the upper end of the piston rod of the lifting cylinder. The lifting cylinder controls the lifting plate to lift, which can push the column upward.

[0013] Furthermore, the lifting mechanism includes a tray, which is directly below the first clearance groove, and the second clearance groove is provided in the area of ​​the worktable opposite to the tray; A telescopic cylinder two is installed on the workbench. A motor is installed on the upper end of the piston rod of the telescopic cylinder two. A support rod is fixed to the power output end of the motor, and the upper end of the support rod is fixed to the support plate.

[0014] Furthermore, the cartridge conveyor belt includes a limiting frame, with belt bodies on both sides inside the limiting frame, and a relief cavity at the end of the limiting frame near the turntable, through which the support rod passes.

[0015] Furthermore, a limiting plate is provided on the upper surface of the half-disc, and a telescopic frame is installed on the turntable to restrict the limiting plate to move only vertically with the half-disc and not horizontally with the half-disc.

[0016] Furthermore, the telescopic frame includes an outer cylinder fixed to the outer arc surface of the turntable, an inner rod with one end slidably disposed inside the outer cylinder, and a return spring for connecting the outer cylinder and the inner rod. The other end of the inner rod is fixed to one side of the limiting plate.

[0017] Furthermore, the areas on the workbench opposite to the lower box loading station, aluminum particle loading station, gallbladder loading station, and upper box loading station are respectively provided with a lower box loading assembly, an aluminum particle vibrating loading plate, a gallbladder transferor, and an upper box loading assembly.

[0018] The present invention has the following beneficial effects: (1) The fully automatic packaging production line, through the setting of the split carrier tray (two half trays joined together), keeps the carrier tray completely closed during the assembly stage, so that the entire bottom surface of the cassette is evenly stressed, avoiding the problem of uneven stress caused by the opening in the middle of the traditional integrated carrier tray, ensuring the assembly effect and preventing the hydrogen peroxide gallbladder from breaking during pressing; during the unloading stage, the lifting mechanism and the opening and closing mechanism control the split carrier tray to open, and with the large area of ​​the lifting mechanism, it can cover more than 50% of the length of the cassette, avoiding the deformation or falling off of the cassette caused by clamping, and ensuring the stability of the transfer process.

[0019] (2) In this fully automatic packaging production line, the pallet fully supports the cassette from the bottom and directly connects to the conveyor belt by rotating 90° by the motor. There is no need for the robot to grab it laterally. The transfer process is without deviation or loosening, ensuring that the ultrasonic welding position is without deviation.

[0020] (3) The fully automatic packaging production line, through the sequential design of lifting first and then opening, makes the opening action of the carrier (7) occur in the space after lifting, effectively avoiding the risk of interference with the carrier or mechanism of the adjacent work station when opening in the turntable plane, and the layout is more compact and reasonable.

[0021] Of course, any product implementing this invention does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0022] Figure 1 This is an overall diagram of the present invention; Figure 2 This is a structural assembly diagram of the workbench of the present invention; Figure 3 This is a diagram showing the arrangement of the carrier disks on the turntable according to the present invention; Figure 4 This is an assembly diagram of a single carrier disk of the present invention on a turntable; Figure 5This is an assembly view of the bottom surface of the carrier disk of the present invention; Figure 6 This is an assembly diagram of the carrier disk and the opening / closing mechanism of the present invention; Figure 7 For the present invention Figure 3 Enlarged view of area A; Figure 8 This is a diagram showing the state where the half-disc is lifted up when the slider of the present invention slides within the vertical rail; Figure 9 For the present invention Figure 8 Enlarged view of area B; Figure 10 This is a diagram showing the state where the half-disc is separated when the slider of the present invention slides within the inclined rail; Figure 11 For the present invention Figure 10 Enlarged view of area C.

[0023] In the diagram: 1. Gallbladder loading tray; 2. Gallbladder conveyor belt; 3. Light inspection and rejection device; 41. Lower box loading assembly; 411. Discharge suction cup; 412. Lower box conveyor belt; 413. Pick-up suction cup; 414. Lower box cover hopper; 42. Aluminum granule vibrating loading tray; 43. Gallbladder transfer device; 44. Upper box loading assembly; 5. Turntable; 51. Clearance slot one; 52. Clearance rail; 6. Lifting mechanism; 61. Lifting cylinder; 62. Lifting plate; 7. Carrier tray; 71. Half tray; 72. Limiting plate; 8. Telescopic frame ; 81. Outer cylinder; 82. Inner rod; 9. Opening and closing mechanism; 91. Column; 921. Vertical rail; 922. Inclined rail; 93. Slider; 94. Force bearing seat; 10. Cartridge conveyor belt; 101. Limit frame; 102. Belt body; 103. Relief cavity; 11. Ultrasonic welder; 12. Finished product light inspector; 13. Labeler; 14. Packaging device; 15. Workbench; 151. Relief through groove II; 16. Lifting mechanism; 161. Telescopic cylinder II; 162. Motor; 163. Support rod; 164. Support plate. Detailed Implementation

[0024] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0025] In the description of this invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "around", etc., which indicate orientation or positional relationship, are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting this invention.

[0026] The following is based on Figures 1-11 This invention describes a fully automated packaging production line provided by an embodiment of the invention.

[0027] Please see Figures 1-2 This invention provides a fully automated packaging production line for producing hydrogen peroxide cartridges. The hydrogen peroxide cartridge consists of a lower box body, an upper box body, a hydrogen peroxide bladder that functions between the lower and upper box bodies, and aluminum granules that are used for auxiliary welding between the lower and upper box bodies.

[0028] The fully automated packaging production line includes a workbench 15, on which a turntable 5 is rotatably mounted. Carrier trays 7 are arranged in a circular matrix on the turntable 5. The area around the turntable 5 on the workbench 15 is provided with a lower box loading station, an aluminum granule loading station, a gallbladder loading station, an upper box loading station, and a cassette unloading station. The areas on the workbench 15 opposite to these stations are provided with a lower box loading assembly 41, an aluminum granule vibrating loading tray 42, a gallbladder transferor 43, and an upper box loading assembly 44, respectively. The loading sequence is lower box, gallbladder, aluminum granules, and upper box.

[0029] After assembly, a cartridge is formed. The cartridge needs to be unloaded at the unloading station. Therefore, a cartridge conveyor belt 10 is set on one side near the cartridge unloading station. An ultrasonic welder 11, a finished product light inspector 12, a labeler 13, and a packaging machine 14 are provided on the transmission path of the cartridge conveyor belt 10.

[0030] 1) Regarding the lower box loading assembly 41, the lower box loading assembly 41 includes a lower box cover hopper 414 disposed on the worktable 15. A lower box conveyor belt 412 is disposed between the lower box cover hopper 414 and the turntable 5. Both ends of the lower box conveyor belt 412 are equipped with suction cups, one of which is a pickup suction cup 413, which is close to the lower box cover hopper 414 and is used to transfer the lower box of the hydrogen peroxide cartridge in the lower box cover hopper 414 to the lower box conveyor belt 412. The lower box conveyor belt 412 transports the lower box to the area close to the turntable 5. The suction cup in this area is a discharge suction cup 411, which transfers the lower box on the lower box conveyor belt 412 to the carrier tray 7.

[0031] 2) Regarding aluminum granule feeding, the aluminum granule vibrating feeding plate 42 is a vibrating structure, with one of its discharge channels extending above the turntable 5. A robotic arm for gripping aluminum granules is also installed on the worktable 15 to transfer the aluminum granules on the discharge channel to the lower box.

[0032] 3) Regarding gallbladder loading, the gallbladder transferor 43 is used to transfer gallbladders from the gallbladder conveyor belt 2 to the tray 7 that has already accommodated the box. The gallbladder conveyor belt 2 should have partitions to separate the gallbladders one by one. At the other end of the gallbladder conveyor belt 2, there is also a gallbladder loading tray 1 for conveying gallbladders onto the gallbladder conveyor belt 2. Preferably, a light inspection and rejection device 3 is also provided on the gallbladder conveyor belt 2 to detect whether the gallbladder is sealed. If it is not sealed, it does not meet the requirements and the unqualified gallbladder is rejected.

[0033] 4) Regarding the feeding of the upper box, the upper box feeding component 44 and the lower box feeding component 41 have the same structure, both using two suction cups and one conveyor. This will not be elaborated here. However, it should be noted that the feeding suction cup 411 corresponding to the upper box feeding component 44 should not only place the upper box onto the carrier plate 7, but also provide pressure to make the upper box stick onto the lower box.

[0034] 5) The cartridges are unloaded from the unloading turntable 5 and are unloaded onto the cartridge conveyor belt 10.

[0035] 6) The initially pressed cartridges are conveyed on the cartridge conveyor belt 10 to the position of the ultrasonic welder 11 for ultrasonic welding. The core principle of ultrasonic welding of plastic is: high-frequency vibration (15-40kHz) causes friction and heat generation on the plastic contact surface, which melts and then cools and solidifies to achieve connection. The role of the aluminum particles (metal) mentioned above is to enhance the concentrated transmission of ultrasonic energy. The aluminum particles are located on the contact surface of the upper and lower boxes, and their heat will be transferred to the surrounding ABS plastic (box material), causing the plastic near the slot to melt. After the molten plastic cools, it firmly adheres the "aluminum particle slot" position of the upper and lower boxes to form a local welding point.

[0036] 7) For the inspection of hydrogen peroxide cartridges after welding, the finished product light inspection device 12 is used.

[0037] 8) Regarding labeling, use labeler 13.

[0038] 9) Regarding packaging, use packer 14 to wrap the outer periphery of the hydrogen peroxide cartridge with packaging film.

[0039] Throughout the entire packaging process described above, to ensure that in step 4) the lower box is pressed down and engaged with the upper box, the lower box experiences uniform force at the bottom without any gaps in the force distribution, ensuring a flat cartridge after engagement, and also to increase the cartridge's gripping area during the unloading process in step 5) above, ensuring its stable arrival on the cartridge conveyor belt 10, in conjunction with... Figure 3 and Figure 4 As shown, the carrier 7 in this embodiment is an open box structure composed of two half-discs 71. It is also equipped with an opening and closing mechanism 9, a lifting mechanism 6 and a lifting mechanism 16.

[0040] The opening and closing mechanism 9 is located below the carrier tray 7. The opening and closing mechanism 9 can control the two half trays 71 to rise and open under the lifting force. The lifting mechanism 6 is located on the upper surface of the worktable 15 and is opposite to the cassette unloading station. The lifting mechanism 6 is used to apply the lifting force to the opening and closing mechanism 9, so that the two half trays 71 can open when the unloading station is in operation. After they open, the cassette can be exposed to the outside of the carrier tray 7.

[0041] The lifting mechanism 16 is installed on the workbench 15. The lifting mechanism 16 is used to support the cassette from the bottom and transfer the support to the cassette conveyor belt 10.

[0042] The carrier tray 7 in the fully automated packaging production line provided in this embodiment of the invention has a two-part structure. On the one hand, this structure ensures that when the upper box is pressed onto the lower box, the bottom of the lower box is evenly stressed, with no empty areas, thus ensuring the engagement effect between the upper and lower boxes. On the other hand, the carrier tray 7 opens at the unloading station, and the lifting mechanism 16 at its bottom can support the cartridges over a large area, transferring them to the cartridge conveyor belt 10 by dragging them. This ensures that the initially engaged cartridges are more stable during the transfer to the cartridge conveyor belt 10, guaranteeing the engagement state of the cartridges and completely eliminating the situation of cartridges falling off, deviating, or becoming loose caused by the small-area gripping of robotic arms in the prior art.

[0043] It should be noted that a clearance groove 51 is provided on the turntable 5 opposite to the cassette, and a clearance groove 151 is provided on the worktable 15 opposite to the clearance groove 51, so that the lifting mechanism 16 can hold the cassette and then vertically downward to the cassette conveyor belt 10.

[0044] Combination Figures 4-7 As shown, specifically, the opening and closing mechanism 9 includes a column 91 and a vertical rail 921. The column 91 is fixed on the corner of the lower surface of the half-disc 71 near the center of the carrier disk 7. The vertical rail 921 is fixed on the lower surface of the turntable 5. Inclined rails 922 are provided on both sides of the upper end of the vertical rail 921. A slider 93 adapted to the vertical rail 921 and the inclined rail 922 is provided on the column 91.

[0045] In this embodiment, when the column 91 is lifted upwards, the two half-discs 71 can be raised to detach from the turntable 5, and their height is greater than that of the other unlifted half-discs 71. The slider 93 slides within the vertical rail 921 until it reaches the inclined rail 922. At this point, the column 91 is continuously lifted and gradually moves along the inclined rail 922, allowing the two half-discs 71 to separate, forming a... Figure 10 and Figure 11 As shown in the diagram, the lower surface of the cartridge is not yet fully exposed, and its two ends are still supported on the half-plate 71. The lifting mechanism 16 has already supported the cartridge. While supporting the cartridge, the column 91 is continuously lifted by the lifting mechanism 6, and the lifting mechanism 16 also continues to support the cartridge until the cartridge is completely detached from the half-plate 71.

[0046] Preferably, a clearance rail 52 is provided on the turntable 5 in the area opposite to the moving path of the column 91, so that the column 91 can move along the separation path of the half-disc 71.

[0047] like Figures 8-10 As shown, the lifting mechanism 6 includes a lifting cylinder 61 mounted on the workbench 15 and a lifting plate 62 fixed to the upper end of the piston rod of the lifting cylinder 61. The lifting cylinder 61 controls the lifting plate 62 to lift, which can push the column 91 to move upward. The lower end of the column 91 is fixed with a force-bearing seat 94.

[0048] Preferably, the lifting plate 62 is a long strip plate, so that even if the two columns 91 gradually separate, the lifting plate 62 can continue to lift the columns 91. Preferably, the lower end of the force-bearing seat 94 is provided with ball bearings, which can reduce the wear between the force-bearing seat 94 and the lifting plate 62 when the two columns 91 separate.

[0049] like Figure 3 , Figures 8-11 As shown, the lifting mechanism 16 includes a support plate 164, which is directly below the first clearance slot 51. The second clearance slot 151 is opposite to the support plate 164. A telescopic cylinder 161 is installed on the worktable 15. A motor 162 is installed on the upper end of the piston rod of the telescopic cylinder 161. A support rod 163 is fixedly provided at the power output end of the motor 162. The upper end of the support rod 163 is fixedly connected to the support plate 164.

[0050] Preferably, the length of the tray 164 supporting the cartridge is half the length of the cartridge.

[0051] In this embodiment, when the telescopic cylinder 161 extends, it can drive the motor 162, the support rod 163 and the support plate 164 to move upward until the support plate 164 supports the cassette. When the cassette is completely separated from the half disc 71, the cassette is completely supported by the support plate 164. At this time, the telescopic cylinder 161 retracts, so that the support plate 164 drives the cassette to move downward to above the cassette conveyor belt 10. The motor 162 rotates 90° to adjust the position of the cassette to match the cassette conveyor belt 10.

[0052] The aforementioned cartridge conveyor belt 10 includes a limiting frame 101, with belt bodies 102 on both sides inside the limiting frame 101. A clearance cavity 103 is provided at one end of the limiting frame 101 near the turntable 5. The support rod 163 passes through the clearance cavity 103. When the cartridge is rotated 90° by the motor 162, the telescopic cylinder 161 retracts again, causing the support plate 164 to drive the cartridge to move continuously downward until one end of the cartridge is mounted on the belt body 102. At this time, as the belt body 102 rotates, it can transport the cartridge to the area of ​​the ultrasonic welder 11 for ultrasonic welding.

[0053] To prevent the bottom of the cartridge from moving with either half-disc 71 during the separation of the two half-discs 71, which could cause a deviation in the cartridge's position, a limiting plate 72 is provided on the upper surface of the half-disc 71. A telescopic frame 8 is installed on the turntable 5. The telescopic frame 8 can only extend and retract in the vertical direction. A limiting groove adapted to the limiting plate 72 is provided on the side wall of the half-disc 71. Under the restriction of the cooperation between the telescopic frame 8 and the limiting groove, the limiting plate 72 can only move vertically with the half-disc 71 and cannot move horizontally with the half-disc 71. That is, when the two half-discs 71 separate, the cartridge is limited by the limiting plate 72 and cannot move horizontally.

[0054] Preferably, the telescopic frame 8 includes an outer cylinder 81 fixed to the outer arc surface of the turntable 5, an inner rod 82 slidably disposed at one end inside the outer cylinder 81, and a return spring for connecting the outer cylinder 81 and the inner rod 82. The other end of the inner rod 82 is fixed to one side of the limiting plate 72. When the half-disc 71 rises, the inner rod 82 is pulled upward, which stretches the return spring. When the half-disc 71 loses its lifting force, the return spring resets and pulls the limiting plate 72 downward. The half-disc 71 moves downward synchronously. Under the guidance of the vertical rail 921 and the inclined rail 922, the two half-discs 71 close simultaneously.

[0055] During use (operation), a large number of gallbladders are placed in the gallbladder loading tray 1, the lower box body is placed in the lower box cover hopper 414, a large number of aluminum particles are placed in the aluminum particle vibrating loading tray 42, and the upper box body is placed in the upper box cover hopper. When the gallbladder loading tray 1 is working, the gallbladders are transferred to the gallbladder conveyor belt 2, and the gallbladder conveyor belt 2 transports the gallbladders to the position of the gallbladder transferor 43.

[0056] The aluminum granule vibrating feeding tray 42 vibrates to transport the aluminum granules to the discharge channel. The pick-up suction cup 413 transfers the lower box body of the hydrogen peroxide cartridge inside the lower box cover to the lower box body conveyor belt 412. The lower box body conveyor belt 412 transports the lower box body to the area near the turntable 5. The discharge suction cup 411 transfers the lower box body from the lower box body conveyor belt 412 to the carrier tray 7. The turntable 5 rotates once, rotating the carrier tray 7 carrying the lower box body to the aluminum granule feeding station. At this time, the robot arm assembles the aluminum granules from the discharge channel into the lower box body. The turntable 5 rotates again, causing the carrier tray 7 carrying the lower box body and aluminum granules to reach the gallbladder feeding station. The gallbladder transferor 43 transfers the gallbladder from the gallbladder conveyor belt 2. Upon reaching the carrier tray 7, the turntable 5 continues to rotate until it reaches the upper box loading station. After the upper box is assembled, the turntable 5 continues to rotate until it reaches the cartridge unloading station. At this time, the force-bearing seat 94 reaches the upper surface of the lifting plate 62. The lifting cylinder 61 controls the lifting plate 62 to rise, which can push the column 91 upward. When the column 91 is lifted upward, the two half-discs 71 can be raised to detach from the turntable 5, and their height is greater than the other unlifted half-discs 71. The slider 93 slides in the vertical rail 921 until the slider 93 reaches the inclined rail 922. The column 91 is continuously lifted and gradually moves along the inclined rail 922, so that the two half-discs 71 can separate, forming a... Figure 10 and Figure 11 In the state shown, the lower surface of the cartridge is not yet fully exposed, and its two ends are still supported on the half-disc 71. At this time, the telescopic cylinder 161 extends, which drives the motor 162, the support rod 163, and the support plate 164 to move upward until the support plate 164 supports the cartridge. While supporting the cartridge, the column 91 is continuously lifted by the lifting mechanism 6, and the lifting mechanism 16 also continues to support the cartridge until the cartridge is completely detached from the half-disc 71. At this time, the cartridge is completely supported by the support plate 164. Then, the telescopic cylinder 161 retracts, so that the support plate 164 drives the cartridge to move downward to the cartridge conveyor belt 10. Above, motor 162 rotates 90° to adjust the position of the cartridge to match the cartridge conveyor belt 10. After the cartridge is rotated 90° by motor 162, telescopic cylinder 161 retracts again, causing pallet 164 to drive the cartridge to move continuously downward until one end of the cartridge is mounted on the belt body 102. As the belt body 102 rotates, it can transport the cartridge to the area of ​​ultrasonic welder 11 for ultrasonic welding. After ultrasonic welding is completed, the cartridge is transported to finished product light inspector 12 to check whether the finished product is qualified, then transported to labeler 13 for labeling, and finally transported to packaging machine 14 for packaging with packaging film.

[0057] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0058] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. A fully automated packaging production line, characterized in that, include: A workbench (15) on which a turntable (5) is rotatably mounted; Carrier (7), the carrier (7) is arranged in a circular matrix on the upper surface of the turntable (5). The carrier (7) is an open box structure composed of two half-discs (71). The area on the workbench (15) located around the turntable (5) is provided with a lower box loading station, an aluminum particle loading station, a gallbladder loading station, an upper box loading station and a cartridge unloading station. The opening and closing mechanism (9) is located below the carrier plate (7). The opening and closing mechanism (9) is able to control the two half plates (71) to open after being raised by the lifting force. A clearance groove (51) is provided on the turntable (5) opposite to the cassette. Lifting mechanism (6), which is located on the upper surface of the workbench (15) and opposite to the cassette unloading station, and is used to apply lifting force to the opening and closing mechanism (9); Cartridge conveyor belt (10), the cartridge conveyor belt (10) is located on the side of the workbench (15) near the cartridge unloading station, and an ultrasonic welder (11) is provided on the transmission path of the cartridge conveyor belt (10). The lifting mechanism (16) is installed on the workbench (15) and is used to support the cartridge from the bottom and transfer the cartridge to the cartridge conveyor belt (10).

2. The fully automated packaging production line according to claim 1, characterized in that, The opening and closing mechanism (9) includes: The column (91) is fixed at the corner of the lower surface of the half-disc (71) near the center of the carrier disk (7); A vertical rail (921) is fixed on the lower surface of the turntable (5). Inclined rails (922) are provided on both sides of the upper end of the vertical rail (921). A slider (93) adapted to the vertical rail (921) and the inclined rail (922) is provided on the column (91).

3. The fully automated packaging production line according to claim 2, characterized in that, A clearance rail (52) is provided on the turntable (5) in the area opposite to the moving path of the column (91).

4. The fully automated packaging production line according to claim 3, characterized in that, The lower end of the column (91) is fixed with a force-bearing seat (94), and the lower end of the force-bearing seat (94) is provided with a ball bearing.

5. The fully automated packaging production line according to claim 4, characterized in that, The lifting mechanism (6) includes a lifting cylinder (61) mounted on the workbench (15) and a lifting plate (62) fixed to the upper end of the piston rod of the lifting cylinder (61). The lifting cylinder (61) controls the lifting plate (62) to lift, which can push the column (91) to move upward.

6. The fully automated packaging production line according to any one of claims 1-5, characterized in that, The lifting mechanism (16) includes a tray (164) which is directly below the first clearance slot (51). The second clearance slot (151) is provided on the worktable (15) in the area opposite to the tray (164). A telescopic cylinder 2 (161) is installed on the workbench (15). A motor (162) is installed on the upper end of the piston rod of the telescopic cylinder 2 (161). A support rod (163) is fixedly installed at the power output end of the motor (162). The upper end of the support rod (163) is fixedly connected to the support plate (164).

7. The fully automated packaging production line according to claim 6, characterized in that, The cartridge conveyor belt (10) includes a limiting frame (101), and belt bodies (102) are provided on both sides of the limiting frame (101). A relief cavity (103) is provided at one end of the limiting frame (101) near the turntable (5), and the support rod (163) passes through the relief cavity (103).

8. The fully automated packaging production line according to any one of claims 1-5, characterized in that, The upper surface of the half-disc (71) is provided with a limiting plate (72), and the turntable (5) is equipped with a telescopic frame (8) to restrict the limiting plate (72) to only move vertically with the half-disc (71) and not move horizontally with the half-disc (71).

9. The fully automated packaging production line according to claim 8, characterized in that, The telescopic frame (8) includes an outer cylinder (81) fixed on the outer arc surface of the turntable (5), an inner rod (82) with one end slidably disposed in the outer cylinder (81), and a reset spring for connecting the outer cylinder (81) and the inner rod (82). The other end of the inner rod (82) is fixed on one side of the limiting plate (72).

10. The fully automated packaging production line according to claim 1, characterized in that, The workbench (15) is equipped with a lower box loading assembly (41), an aluminum particle vibrating loading plate (42), a gallbladder transferor (43) and an upper box loading assembly (44) in the areas opposite to the lower box loading station, aluminum particle loading station, gallbladder loading station and upper box loading station, respectively.

Images