Intelligent integrated management and control platform for high-speed motor bearing factory

Abstract

The invention discloses an intelligent integrated management and control platform for a high-speed motor bearing factory, and the platform comprises an intelligent integrated management and control platform which is integrated according to a PLC / SCADA / WMS / DNC information system, and enables the information of a workshop equipment layer to be seamlessly connected with the information of an ERP enterprise resource planning system and an MES manufacturing execution system. The invention aims to solve the problems that in the prior art, the bearing industry is low in intellectualization and automatic production proportion, the bearing industry is generally in a single-machine production state, and the cognition degree of enterprises on intellectualization production is low. The technical effects are that the distributed network communication of the digital production equipment, the real-time monitoring of the equipment state and the like are realized, various complex conditions occurring in the processing and production process are solved, and the tracing and tracking can be realized according to the system.

Description

Technical Field

[0001] This invention relates to the field of high-speed motor bearing manufacturing technology, specifically to an intelligent integrated management and control platform for high-speed motor bearing factories. Background Technology

[0002] The domestic bearing manufacturing industry is currently experiencing strong growth, with a significant increase in demand for a range of high-end bearings, such as aerospace bearings, high-speed precision bearings for machine tool spindles, precision angular contact ball bearings for ball screw supports, high-speed electric spindle bearings, precision bearings for machine tools in the photovoltaic industry, turntable bearings, wind power bearings, spherical plain bearings for tunnel boring machines, rolling mill bearings, high-speed rail bearings, automotive bearings, crane pulley bearings, turbocharger bearings, and hydrodynamic bearings. While the bearing industry possesses strong productivity, it also faces significant challenges, including difficulties in transformation, inconsistent quality, chaotic management, and inadequate supervision of production processes. These issues hinder the industry's development. The development of an intelligent integrated management and control platform for bearing factories aims to achieve "lean management and visualized production," breaking down silos between different parts of the production chain, horizontally integrating the bearing production industry chain, helping bearing production evolve from automated control to intelligent control, promoting transparency and lean production processes, and enabling bearing companies to effectively control real-time production information and maximize the utilization rate of production equipment.

[0003] The current bearing industry has a low proportion of intelligent and automated production, and most of the production is still in the form of single-machine production. Enterprises have a low awareness of intelligent production. Summary of the Invention

[0004] To address these issues, the present invention provides an intelligent integrated management and control platform for high-speed motor bearing factories.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] According to a first aspect of the present invention, a smart integrated management and control platform for a high-speed motor bearing factory includes:

[0007] The intelligent integrated management and control platform, based on the integration of PLC / SCADA / WMS / DNC information systems, seamlessly connects information from the workshop equipment layer with information from the ERP enterprise resource planning system and the MES manufacturing execution system. Through the integrated management and control platform, it enhances information management capabilities during product manufacturing by integrating the MES manufacturing execution system, the MCS production line integrated control system, the DNC machine tool network communication terminal, the MDC machine tool monitoring and data acquisition system, the NCBase numerical control program management system, and the WMS warehouse management system. Simultaneously, it enables distributed networked communication and real-time monitoring of equipment status for digital equipment such as CNC equipment, robots, and testing equipment in the workshop through SCADA / DNC / MDC functions such as equipment networking, data acquisition, data analysis, and visualization.

[0008] Furthermore, the intelligent integrated management and control platform is structured as a planning layer, an execution layer, a control layer, and a device layer.

[0009] Furthermore, the planning layer consists of an ERP system, which is set as an enterprise resource planning system. The enterprise resource planning system provides the enterprise with a unified business management information platform to manage all resources and information in the enterprise's internal and external supply and demand chains in a unified manner.

[0010] The execution layer consists of production process, production scheduling, quality management, equipment management, strip management, traceability management, resource management, material management, Kanban management, and exception management;

[0011] The control layer consists of DCS, DNC, PLC and SCADA;

[0012] The equipment layer consists of sensors, instruments, PLCs, RFID, barcodes, and smart devices.

[0013] Furthermore, the integrated MES manufacturing execution system is a manufacturing execution management system that integrates information with ERP enterprise resource planning system, automation control system, quality management system and other systems on the production site;

[0014] The MCS production line integrated control system is an information integrated control system that integrates the production site's automated control system, data acquisition system, production management system, quality management system, etc., and can realize comprehensive monitoring and management of the production site.

[0015] The DNC machine tool network communication terminal is a device used for data communication between machine tools and computers, enabling digital management of the production site.

[0016] Furthermore, the MDC machine tool monitoring and data acquisition system is used to collect working and operating status data of production equipment such as CNC machine tools, realize the monitoring and control of the equipment, analyze and process the collected data, and also provide data support for other software such as MES and ERP.

[0017] The NCBASE CNC program management system can manage various information of CNC programs, such as program number, drawing number, part number, machine tool, and user information, and can automatically generate toolpaths and support multi-axis linkage.

[0018] Furthermore, the WMS warehouse management system is a real-time computer software system that can more perfectly manage information, resources, behaviors, inventory, and distribution operations according to the business rules and algorithms of operation.

[0019] The SCAD data acquisition and monitoring control system is a computer-based DCS and power automation monitoring system.

[0020] The present invention has the following advantages:

[0021] Interconnectivity of equipment enhances overall equipment efficiency: By connecting CNC equipment, robots, testing equipment and other digital equipment in the workshop through SCADA / DNC / MDC functions such as equipment networking, data acquisition, data analysis and visualization, distributed networked communication of digital production equipment and real-time monitoring of equipment status can be achieved.

[0022] Through information system integration, collaborative integrated management and control are achieved: PLC system, SCADA system, warehouse management system (WMS), DNC IoT information interaction platform, DNC IoT cloud service platform and DNC data acquisition and analysis management system are comprehensively integrated. With processing production and task scheduling mechanism as the core and smart terminals as the tool, processing tasks and operation instructions are sent to the executors (i.e. front-line producers). The system also enables timely and accurate collection and feedback of completion information through smart terminals, solves various complex situations that occur in the processing production process, and enables traceability and tracking based on the system.

[0023] Effectively manage product-related data and processes, providing an enterprise-level collaborative work platform: Establish a highly integrated and shared technical data management system to uniformly manage product and process data in product processes, production, and inspection, effectively ensuring that various technical data are effectively controlled and applied in the new product development and manufacturing processes. This provides technical assurance for management to grasp various information in product development and manufacturing, ensuring the effectiveness, uniqueness, and accuracy of technical data application. It also achieves dynamic integration of technical data from various departments, ensuring the synchronization of data used by each department, and providing timely, accurate, and unified data for the company's product development, manufacturing, materials management, and sales. Attached Figure Description

[0024] Figure 1 The system framework diagram of the intelligent integrated management and control platform for high-speed motor bearing factories provided by the present invention is shown.

[0025] Figure 2 The system connection diagram of the intelligent integrated management and control platform for high-speed motor bearing factories provided by the present invention is shown.

[0026] In the diagram: 1. Intelligent integrated management and control platform; 2. Integrated MES manufacturing execution system; 3. MCS production line integrated control system; 4. DNC machine tool network communication terminal; 5. MDC machine tool monitoring and data acquisition system; 6. NCBASE numerical control program management system; 7. WMS warehouse management system; 8. SCAD data acquisition and monitoring control system. Detailed Implementation

[0027] The following specific embodiments illustrate the implementation of the present invention. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0028] Example 1

[0029] like Figures 1 to 2 As shown, the intelligent integrated management and control platform for high-speed motor bearing factories in the first aspect embodiment of the present invention includes:

[0030] The intelligent integrated management and control platform 1, based on the integration of PLC / SCADA / WMS / DNC information systems, seamlessly connects the information of the workshop equipment layer with the information of the ERP enterprise resource planning system and the MES manufacturing execution system. Through the integrated management and control platform, it integrates the MES manufacturing execution system 2, the MCS production line integrated control system 3, the DNC machine tool network communication terminal 4, the MDC machine tool monitoring and data acquisition system 5, the NCBase numerical control program management system 6, and the WMS warehouse management system 7, thereby improving the information management and control capabilities in the product production process. At the same time, it enables distributed networked communication of digital production equipment and real-time monitoring of equipment status by connecting CNC equipment, robots, testing equipment and other digital equipment in the workshop through the functions of SCADA / DNC / MDC equipment networking, data acquisition, data analysis and visualization.

[0031] The technical effects achieved by the above embodiments are as follows: effectively managing product-related data and processes, providing an enterprise-level collaborative work platform: establishing a highly integrated and shared technical data management system, uniformly managing product data and process data in product processes, production, inspection, etc., effectively ensuring that various technical data are effectively controlled and applied in the enterprise's new product development and manufacturing processes, providing technical assurance for management to grasp various information in product development and manufacturing, and achieving the effectiveness, uniqueness, and correctness of technical data application, realizing the dynamic integration of technical data from various departments, ensuring the synchronization of data applied by various departments, and providing timely, accurate, and unified data for the company's product development, manufacturing, material management, and sales.

[0032] Example 2

[0033] like Figures 1 to 2 As shown, the intelligent integrated management and control platform for high-speed motor bearing factories includes all the contents of Example 1. In addition, the intelligent integrated management and control platform 1 is structured as a planning layer, execution layer, control layer, and equipment layer.

[0034] Example 3

[0035] like Figures 1 to 2 As shown, the intelligent integrated management and control platform for high-speed motor bearing factories includes all the contents of Example 2. In addition, the planning layer consists of ERP, which is set as an enterprise resource planning system. The enterprise resource planning system provides enterprises with a unified business management information platform to manage all resources and information in the enterprise's internal and external supply and demand chains in a unified manner.

[0036] The execution layer consists of production process, production scheduling, quality management, equipment management, strip management, traceability management, resource management, material management, Kanban management, and exception management;

[0037] The control layer consists of DCS, DNC, PLC and SCADA;

[0038] The equipment layer consists of sensors, instruments, PLCs, RFID, barcodes, and smart devices;

[0039] Example 4

[0040] like Figures 1 to 2 As shown, the intelligent integrated management and control platform for high-speed motor bearing factories includes all the contents of Example 3. In addition, the integrated MES manufacturing execution system 2 is a manufacturing execution management system that integrates information with ERP enterprise resource planning system, automation control system, quality management system and other systems on the production site.

[0041] MCS Production Line Integrated Control System 3 is an information integrated control system that integrates the production site's automated control system, data acquisition system, production management system, quality management system, etc., enabling comprehensive monitoring and management of the production site.

[0042] The DNC machine tool network communication terminal 4 is a device used for data communication between machine tools and computers, enabling digital management of the production site;

[0043] Example 5

[0044] like Figures 1 to 2 As shown, the intelligent integrated management and control platform for high-speed motor bearing factories includes all the contents of Example 4. In addition, the MDC machine tool monitoring and data acquisition system 5 is used to collect the working and operating status data of production equipment such as CNC machine tools, realize the monitoring and control of equipment, analyze and process the collected data, and also provide data support for other software such as MES and ERP.

[0045] The NCBASE CNC Program Management System 6 can manage various information of CNC programs, such as program number, drawing number, part number, machine tool, and user information, and can automatically generate toolpaths and support multi-axis linkage.

[0046] Example 6

[0047] like Figures 1 to 2 As shown, the intelligent integrated management and control platform for high-speed motor bearing factories includes all the contents of Example 5. In addition, the WMS warehouse management system 7 is a real-time computer software system that can more perfectly manage information, resources, behavior, inventory and distribution operations according to the business rules and algorithms of operation.

[0048] SCAD Data Acquisition and Monitoring Control System 8 is a computer-based DCS and power automation monitoring system.

[0049] Working Principle: The intelligent integrated management and control platform 1 integrates PLC / SCADA / WMS / DNC information systems, seamlessly connecting information from the workshop equipment layer with ERP (Enterprise Resource Planning) and MES (Manufacturing Execution System). Through the integrated management and control platform, it also integrates MES (Manufacturing Execution System) 2, MCS (Main Control System for Production Lines) 3, DNC (Machine Tool Networking Communication Terminal) 4, MDC (Machine Tool Monitoring and Data Acquisition System) 5, NCBase (CNC Program Management System) 6, and WMS (Warehouse Management System) 7, enhancing information management capabilities during product manufacturing. Simultaneously, it enables distributed networked communication and real-time monitoring of equipment status for CNC equipment, robots, testing equipment, and other digital equipment in the workshop through SCADA / DNC / MDC network connectivity, data acquisition, data analysis, and visualization. Furthermore, it facilitates timely and accurate collection and feedback of completion information through intelligent terminals, resolving various complex situations that arise during processing and production, and enabling traceability and tracking based on the system.

Claims

1. A smart integrated management and control platform for high-speed motor bearing factories, characterized in that: include: The intelligent integrated management and control platform (1) is based on the integration of PLC / SCADA / WMS / DNC information systems, which seamlessly connects the information of the workshop equipment layer with the information of the ERP enterprise resource planning system and the MES manufacturing execution system. Through the integrated management and control platform, the MES manufacturing execution system (2), the MCS production line integrated control system (3), the DNC machine tool network communication terminal (4), the MDC machine tool monitoring and data acquisition system (5), the NCBase numerical control program management system (6), and the WMS warehouse management system (7) are integrated to improve the information management and control capabilities in the product production process. At the same time, the digital equipment such as CNC equipment, robots, and testing equipment in the workshop are connected through the SCADA / DNC / MDC equipment networking, data acquisition, data analysis, and visualization display functions to realize the distributed networked communication of digital production equipment and real-time monitoring of equipment status. The intelligent integrated management and control platform (1) is composed of a planning layer, an execution layer, a control layer, and an equipment layer. The planning layer is composed of ERP, which is set as an enterprise resource planning system. The enterprise resource planning system provides a unified business management information platform for enterprises, which manages all resources and information in the enterprise's internal and external supply and demand chains in a unified manner. The execution layer consists of production process, production scheduling, quality management, equipment management, strip management, traceability management, resource management, material management, Kanban management, and exception management; The control layer consists of DCS, DNC, PLC and SCADA; The equipment layer consists of sensors, instruments, PLCs, RFID, barcodes, and smart devices.

2. The intelligent integrated management and control platform for high-speed motor bearing factories according to claim 1, characterized in that, The integrated MES manufacturing execution system (2) is a manufacturing execution management system that integrates information with ERP enterprise resource planning system, automation control system, quality management system and other systems on the production site.

3. The intelligent integrated management and control platform for high-speed motor bearing factories as described in claim 2, characterized in that, The MCS production line integrated control system (3) is an information integrated control system that integrates the production site's automated control system, data acquisition system, production management system, quality management system, etc., and can realize comprehensive monitoring and management of the production site; The DNC machine tool network communication terminal (4) is a device used for data communication between the machine tool and the computer.

4. The intelligent integrated management and control platform for high-speed motor bearing factories according to claim 1, characterized in that, The MDC machine tool monitoring and data acquisition system (5) is used to collect working and operating status data of production equipment such as CNC machine tools, realize the monitoring and control of equipment, analyze and process the collected data, and also provide data support for other software such as MES and ERP.

5. The intelligent integrated management and control platform for high-speed motor bearing factories according to claim 4, characterized in that, The NCBASE numerical control program management system (6) can manage various information of numerical control programs, such as program number, drawing number, part number, machine tool, user information, etc., and can automatically generate tool paths and support multi-axis linkage.

6. The intelligent integrated management and control platform for high-speed motor bearing factories according to claim 1, characterized in that, The WMS warehouse management system (7) is a real-time computer software system that can manage information, resources, behavior, inventory and distribution operations more perfectly according to the business rules and algorithms of operation. The SCAD data acquisition and monitoring control system (8) is a computer-based DCS and power automation monitoring system.

Images