A welding fixture and welding method

By designing a multi-functional welding fixture suitable for underframe assembly repair welding and guardrail welding, the problems of high equipment cost and large space occupation in the existing technology have been solved, realizing continuous welding of multiple processes and reducing production costs and space requirements.

CN122077288APending Publication Date: 2026-05-26DONGFENG OFF ROAD VEHICLE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
DONGFENG OFF ROAD VEHICLE CO LTD
Filing Date
2026-03-13
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

Existing welding fixtures can only be used for one welding process, resulting in high investment costs and large production space occupation. In particular, in automobile manufacturing, the repair welding of the chassis assembly and the welding of the guardrail and the chassis assembly with welded steel plates require two sets of fixtures, which increases equipment and space costs.

Method used

A welding fixture was designed, comprising an X-axis positioning clamping assembly, a Y-axis positioning clamping assembly, a Z-axis support assembly, and a Z-axis clamping assembly. Through the adjustable height support of the anti-deformation positioning block, a single fixture can be used for the repair welding of the underframe assembly and the welding of the guardrail to the underframe assembly, preventing deformation of the underframe assembly.

Benefits of technology

It reduces equipment costs and production space requirements, enables the continuous completion of multiple processes, and reduces equipment investment and space requirements.

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Abstract

This invention provides a welding fixture and welding method for repair welding of a base frame assembly and for welding a first guardrail and two second guardrails to the base frame assembly with a welded base plate. The method includes an X-axis positioning and clamping assembly for positioning and clamping the base frame assembly and the first guardrail; a Y-axis positioning and clamping assembly for positioning and clamping the base frame assembly and the second guardrails; a Z-axis support assembly for supporting the base frame assembly; and a Z-axis clamping assembly for cooperating with the Z-axis support assembly to press the base frame assembly from top to bottom. The Z-axis support assembly includes multiple Z-axis support members, each including a Z-axis support base and a deflection positioning block detachably disposed on the Z-axis support base. The upper surface of the Z-axis support base or the upper surface of the deflection positioning block contacts the bottom of the base frame assembly. This invention can reduce investment costs and production space requirements.
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