A concrete pouring intelligent monitoring method

Abstract

The present application belongs to the technical field of concrete pouring, and in particular to a concrete pouring intelligent monitoring method, comprising the following steps: step one, installing a sealing mechanism to wrap the concrete pouring block, and installing an automatic watering system; step two, installing a humidity sensor and a temperature sensor in the concrete pouring area to ensure that the sensor position can accurately reflect the environmental conditions of the concrete surface, and an industrial camera is used to take pictures of the concrete surface. The concrete pouring intelligent monitoring method monitors the humidity data during concrete pouring, and uses the sealing film in the sealing mechanism to wrap the concrete. Under the condition of keeping other conditions consistent, only the humidity variable is controlled to effectively monitor and optimize the curing process of the concrete. This not only explores the humidity data to improve the curing efficiency, but also ensures the quality and durability of the concrete.

Description

Technical Field

[0001] This invention relates to the field of concrete pouring technology, and in particular to an intelligent monitoring method for concrete pouring. Background Technology

[0002] Existing concrete pouring monitoring methods suffer from errors and poor monitoring results due to the difficulty in controlling the surrounding environment, including temperature and humidity, during pouring and curing monitoring. Furthermore, sealing off the concrete environment can affect the use of some monitoring equipment, such as cameras, by the temperature and humidity of the pouring environment, potentially leading to equipment damage. Separating the pouring environment from the monitoring equipment makes it difficult to directly read the monitoring data, thus hindering the use of these methods for monitoring. Summary of the Invention

[0003] To address the technical problem that existing intelligent monitoring methods for concrete pouring are inconvenient for monitoring, this invention proposes an intelligent monitoring method for concrete pouring.

[0004] This invention proposes an intelligent monitoring method for concrete pouring, comprising the following steps: Step 1, installing a sealing mechanism to enclose the concrete pouring block and installing an automatic sprinkler system; Step 2, installing humidity and temperature sensors in the concrete pouring area to ensure that the sensor locations accurately reflect the environmental conditions of the concrete surface, and taking pictures of the concrete surface using an industrial camera; Step 3, writing control programs and developing program code to collect and store sensor data and automatically control the use of the sprinkler system; Step 4, periodically reviewing historical data, analyzing the relationship between humidity and strength, evaluating the curing effect based on the concrete surface condition, and determining whether the expected curing standards have been met. A temperature control system can also be integrated into the automatic sprinkler system to facilitate temperature stability control of the concrete by water flow at different temperatures.

[0005] Preferably, the sealing mechanism in step one includes a sealing film, which is in the shape of a cylindrical tube. A cover plate is fixedly connected to the upper surface of the sealing film, and a vertical rod is fixedly connected to the lower edge of the cover plate. A base plate is slidably sleeved on the lower surface of the vertical rod.

[0006] The above technical solution utilizes a transparent plastic sealing film to wrap the concrete pouring block, thereby facilitating the control of the temperature and humidity of the concrete pouring block.

[0007] Preferably, the upper surface of the base plate is fixedly connected to and sealed to the lower end of the sealing film, the upper surface of the base plate is provided with a sleeve hole, and the upper surface of the cover plate is equipped with a control box.

[0008] The above technical solution utilizes the base plate to drive the lower end of the sealing film, thereby facilitating the control of the sealing film's lifting and making it easier to wrap the concrete block. A sealing gasket can also be installed at the lower end of the base plate to further enhance the sealing performance.

[0009] Preferably, a shooting mechanism is installed on the lower surface of the cover plate. The shooting mechanism includes a mounting cylinder, the upper surface of which is fixedly connected to the lower surface of the cover plate. The sealing film is located inside the mounting cylinder. A fixing ring is fixedly sleeved on the upper outer wall surface of the mounting cylinder, and a driving groove is formed on the lower surface of the fixing ring.

[0010] The above technical solution uses an mounting cylinder to install the fixed ring and the driven gear, thereby facilitating the alignment of the upper end of the driven gear with the lower end of the fixed ring.

[0011] Preferably, racks are fixedly connected to both inner walls of the drive groove. The racks are arc-shaped, and multiple racks are alternately distributed on both inner walls of the drive groove. A driven gear is rotatably connected to the lower outer surface of the mounting cylinder via a bearing.

[0012] The above technical solution utilizes multiple racks that are alternately distributed on the inner walls of both sides of the drive groove, thereby facilitating the driving of the power gear in different directions by multiple racks.

[0013] Preferably, the lower surface of the driven gear is rotatably connected to a threaded sleeve via a bearing, and a drive gear is fixedly sleeved on the upper outer surface of the threaded sleeve. The drive gear is located in the drive groove, and the outer surface of the drive gear meshes with the surface of the rack via a snap-fit ​​mechanism.

[0014] The above technical solution utilizes a driven gear to drive the power gear to slide within a fixed ring via a threaded sleeve. This allows the power gear to rotate while moving, driven by the gears inside the fixed ring.

[0015] Preferably, a lead screw is threaded to the inner wall of the lower end of the threaded sleeve, a mounting bracket is fixedly connected to the lower end of the lead screw, a movable bracket is inserted into the surface of the mounting bracket, and the surface of the industrial camera is mounted on the lower end of the movable bracket.

[0016] The above technical solution utilizes the movable bracket and the mounting frame for a flexible connection, which facilitates the control of the distance between the industrial camera and the sealing film. Furthermore, the movable bracket and the mounting frame can be connected by bolts, which also facilitates the control of the distance between them.

[0017] Preferably, the lower surface of the mounting bracket is rotatably connected to a sleeve via a rotating shaft, and a rod is slidably inserted into the lower end of the sleeve. A nozzle is fixedly connected to both the lower end surface of the rod and the upper end surface of the sleeve. An air cylinder is fixedly connected to the inner top wall of the sleeve, and the lower end of the air cylinder is fixedly connected to the upper surface of the rod. The air outlet of the air cylinder is connected to the nozzle via an air pipe.

[0018] The above technical solution utilizes the extension and retraction of the insert rod within the sleeve to compress the air cylinder, thereby facilitating the air cylinder to expel air through the nozzle. Additionally, a rubber head can be fitted onto the end of the nozzle to prevent wear between the nozzle end and the sealing film.

[0019] Preferably, the upper surface of the base plate is provided with a groove, the groove is annular, a slider is slidably connected to the inner wall of the groove, the surface of the slider is arc-shaped, and the upper surface of the slider is fixedly connected to the lower end of the insertion rod.

[0020] The above technical solution utilizes a slider to movably install the lower end of the insertion rod, while the surface of the slider adapts to the inner wall of the groove, thus ensuring that the nozzle on the surface of the insertion rod is always aligned with the sealing film at the center.

[0021] Preferably, a drive motor is fixedly connected to the upper surface of the cover plate, and a drive gear is drivenly connected to the output shaft of the drive motor. The surface of the drive gear and the surface of the driven gear are connected by a toothed drive.

[0022] The above technical solution utilizes a drive motor to provide power to the driven gear through a drive gear, thereby facilitating the continuous rotation of the driven gear.

[0023] The beneficial effects of this invention are as follows:

[0024] 1. By monitoring the humidity data during concrete pouring and wrapping the concrete with a sealing film in a closed mechanism, the curing process of concrete can be effectively monitored and optimized by controlling only the humidity variable while keeping other conditions consistent. This not only allows us to explore humidity data that can improve curing efficiency, but also ensures the quality and durability of concrete.

[0025] 2. By setting up a sealing membrane in the closed mechanism to wrap the concrete, a shooting mechanism is installed on the outside of the sealing membrane. The shooting mechanism drives an industrial camera to take pictures around the sealing membrane, thereby monitoring the outer surface of the concrete. By using the shooting mechanism to drive only one industrial camera around the sealing membrane, the number of industrial cameras used is reduced, the cost of the equipment and subsequent maintenance costs are reduced, and the equipment is easier to use. Attached Figure Description

[0026] Figure 1This is a schematic diagram of an intelligent monitoring method for concrete pouring proposed in this invention;

[0027] Figure 2 This is a three-dimensional view of the sealing film structure of a smart monitoring method for concrete pouring proposed in this invention.

[0028] Figure 3 This is a cross-sectional view of the sealing film structure of the intelligent monitoring method for concrete pouring proposed in this invention.

[0029] Figure 4 This is a cross-sectional view of the fixed ring structure of the intelligent monitoring method for concrete pouring proposed in this invention;

[0030] Figure 5 This is an inverted view of the fixed ring structure of the intelligent monitoring method for concrete pouring proposed in this invention.

[0031] Figure 6 This is a cross-sectional view of the threaded sleeve structure of the intelligent monitoring method for concrete pouring proposed in this invention.

[0032] Figure 7 This is a cross-sectional view of the casing structure of an intelligent monitoring method for concrete pouring proposed in this invention.

[0033] In the diagram: 1. Industrial camera; 2. Sealing film; 21. Cover plate; 22. Upright pole; 23. Base plate; 24. Control box; 3. Mounting cylinder; 31. Fixing ring; 32. Rack; 33. Driven gear; 34. Threaded sleeve; 35. Drive gear; 36. Lead screw; 37. Mounting bracket; 38. Movable bracket; 39. Sleeve; 310. Insert rod; 311. Nozzle; 312. Air cylinder; 313. Slider; 4. Drive motor; 5. Drive gear. Detailed Implementation

[0034] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0035] Reference Figures 1-7A method for intelligent monitoring of concrete pouring includes the following steps: Step 1, installing a sealing mechanism to enclose the concrete pouring block and installing an automatic sprinkler system; Step 2, installing humidity and temperature sensors in the concrete pouring area to ensure that the sensor locations accurately reflect the environmental conditions of the concrete surface, and taking pictures of the concrete surface using an industrial camera; Step 3, writing control programs and developing program code to collect and store sensor data and automatically control the use of the sprinkler system; Step 4, periodically reviewing historical data, analyzing the relationship between humidity and strength, evaluating the curing effect based on the concrete surface condition, and determining whether the expected curing standards have been met.

[0036] To reduce the impact of external factors, the sealing mechanism in step one includes a sealing film 2, which is cylindrical. A cover plate 21 is fixedly connected to the upper surface of the sealing film 2, and a vertical rod 22 is fixedly connected to the lower edge of the cover plate 21. A base plate 23 is slidably sleeved on the lower surface of the vertical rod 22. The transparent plastic sealing film 2 is used to wrap the concrete block, which facilitates the control of the temperature and humidity of the concrete block. A control box 24 is installed on the upper surface of the cover plate 21, which allows direct control of the temperature and humidity sensor and water spraying system inside the sealing film 2. The upper surface of the base plate 23 is fixedly connected to and sealed with the lower end of the sealing film 2. A sleeve hole is opened on the upper surface of the base plate 23. The control box 24 is installed on the upper surface of the cover plate 21. The lower end of the sealing film 2 is driven by the base plate 23, which facilitates the lifting of the sealing film 2 and thus wrapping the concrete block. A sealing gasket can also be installed at the lower end of the base plate 23 to further increase the sealing performance.

[0037] By monitoring humidity data during concrete pouring and wrapping the concrete with a sealing film 2 in a closed mechanism, the curing process of concrete can be effectively monitored and optimized by controlling only the humidity variable while keeping other conditions consistent. This not only allows for the exploration of humidity data to improve curing efficiency but also ensures the quality and durability of the concrete.

[0038] To monitor the outer surface of the concrete, a camera mechanism is installed on the lower surface of the cover plate 21. The camera mechanism includes a mounting cylinder 3, the upper surface of which is fixedly connected to the lower surface of the cover plate 21. A sealing film 2 is located inside the mounting cylinder 3. A fixing ring 31 is fixedly sleeved on the upper outer wall surface of the mounting cylinder 3. A drive groove is opened on the lower surface of the fixing ring 31. The mounting cylinder 3 is used to install the fixing ring 31 and the driven gear 33, so that the upper end of the driven gear 33 is aligned with the lower end of the fixing ring 31. A rack 32 is fixedly connected to both inner walls of the drive groove. The rack 32 is arc-shaped, and multiple racks 32 are alternately distributed on both inner walls of the drive groove. The driven gear 33 is rotatably connected to the lower outer surface of the mounting cylinder 3 through a bearing. The multiple racks 32 on both inner walls of the drive groove are alternately distributed, so that multiple racks 32 can drive the power gear 35 in different directions.

[0039] For mounting the industrial camera 1, a threaded sleeve 34 is rotatably connected to the lower surface of the driven gear 33 via a bearing. A drive gear 35 is fixedly sleeved on the upper outer surface of the threaded sleeve 34. The drive gear 35 is located in the drive groove, and its outer surface meshes with the surface of the rack 32 via a snap ring. The driven gear 33 drives the drive gear 35 to slide in the inner groove of the fixed ring 31 through the threaded sleeve 34, thus facilitating the rotation of the drive gear 35 via the gear on the inner side of the fixed ring 31 while it moves. A lead screw 36 is threadedly connected to the lower inner wall of the threaded sleeve 34, and a mounting bracket 37 is fixedly connected to the lower end of the lead screw 36. A movable bracket 38 is inserted into the surface of the mounting bracket 37. The surface of the industrial camera 1 is mounted on the lower end of the movable bracket 38. The movable bracket 38 is movably connected to the mounting bracket 37, thus facilitating the control of the distance between the industrial camera 1 and the sealing film 2. The movable bracket 38 and the mounting bracket 37 can also be connected by bolts, thus facilitating the control of the distance between the movable bracket 38 and the mounting bracket 37.

[0040] To prevent the sealing film 2 from affecting the shooting, a sleeve 39 is rotatably connected to the lower surface of the mounting bracket 37 via a rotating shaft. A rod 310 is slidably inserted into the lower end of the sleeve 39. A nozzle 311 is fixedly connected to both the lower surface of the rod 310 and the upper surface of the sleeve 39. An air cylinder 312 is fixedly connected to the inner top wall of the sleeve 39. The lower end of the air cylinder 312 is fixedly connected to the upper surface of the rod 310. The air outlet of the air cylinder 312 is connected to the nozzle 311 via an air pipe. The extension and retraction of the rod 310 within the sleeve compresses the air cylinder 312, thereby facilitating the passage of the air cylinder 312 through the nozzle 311. In addition to the jet spray, a rubber head can be fitted to the end of the nozzle 311 to prevent wear between the end of the nozzle 311 and the sealing film 2. The upper surface of the base plate 23 is provided with a groove, which is circular in shape. A slider 313 is slidably connected to the inner wall of the groove. The surface of the slider 313 is arc-shaped. The upper surface of the slider 313 is fixedly connected to the lower end of the insertion rod 310. While the lower end of the insertion rod 310 is movably installed using the slider 313, the surface of the slider 313 is adapted to the inner wall of the groove, so that the nozzle 311 on the surface of the insertion rod 310 is always aligned with the sealing film 2 at the center.

[0041] By setting up a sealing membrane 2 in the closed mechanism to wrap the concrete, a shooting mechanism is installed on the outside of the sealing membrane 2. The shooting mechanism drives an industrial camera 1 to take pictures around the sealing membrane 2, thereby monitoring the outer surface of the concrete. By using the shooting mechanism to drive only one industrial camera 1 to surround the sealing membrane 2, the number of industrial cameras 1 used is reduced, the cost of the equipment and subsequent maintenance costs are reduced, and the equipment is easier to use.

[0042] A drive motor 4 is fixedly connected to the upper surface of the cover plate 21. The output shaft of the drive motor 4 is connected to a drive gear 5. The surface of the drive gear 5 is connected to the surface of the driven gear 33 through a toothed transmission. The drive motor 4 provides power to the driven gear 33 through the drive gear 5, thereby facilitating the continuous rotation of the driven gear 33.

[0043] Working principle:

[0044] When in use, place the concrete block under the base plate 23 and pull the base plate 23 down so that the sealing film 2 is fitted onto the surface of the concrete block. After the automatic sprinkler system sprays water onto the surface of the concrete block, water mist is formed on the inner wall of the sealing film 2.

[0045] The drive motor 4 is started, and the drive motor 4 drives the driven gear 33 to rotate through the drive gear 5. The driven gear 33 drives the power gear 35 to slide in the fixed ring 31 through the threaded sleeve 34. The rack 32 in the fixed ring 31 drives the power gear 35. The power gear 35 drives the threaded sleeve 34 to rotate. The lead screw 36 cannot rotate under the support of the mounting bracket 37 and the lower sleeve 39. The rotation of the threaded sleeve 34 drives the lead screw 36 to extend out of the threaded sleeve 34. At the same time, the lower end of the lead screw 36 drives the industrial camera 1 to rotate around the sealing film 2 through the fixed bracket. At the same time, the lower end of the lead screw 36 drives the industrial camera 1 to descend. At the same time, the fixed bracket drives the sleeve 39 to fit the insertion rod 310. The insertion rod 310 squeezes the air cylinder 312 above. The air cylinder 312 sprays air into the sealing film 2 through the nozzle 311. Under the pressure of the airflow, the sealing film 2 comes into close contact with the surface of the concrete block. The concrete surface is clear, and the industrial camera 1 continues to take pictures.

[0046] When the rack 32 in contact with the power gear 35 is replaced inside the fixed ring 31, the power gear 35 drives the threaded sleeve 34 to rotate in the opposite direction. The lead screw 36 cannot rotate under the support of the mounting bracket 37 and the lower sleeve 39. The rotation of the threaded sleeve 34 drives the lead screw 36 to insert into the threaded sleeve 34. The lower end of the lead screw 36 drives the industrial camera 1 to rotate around the sealing film 2 in a constant direction through the fixed bracket. The lower end of the lead screw 36 drives the industrial camera 1 to rise. At the same time, the fixed bracket drives the sleeve 39 to rise, and the insertion rod 310 is exposed. The insertion rod 310 stretches the air cylinder 312 above, and the air cylinder 312 stores air and repeats the above action.

[0047] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A method for intelligent monitoring of concrete pouring, characterized in that: This includes step one, installing a sealing mechanism to enclose the concrete block and installing an automatic sprinkler system; Step 2: Install humidity and temperature sensors in the concrete pouring area to ensure that the sensor positions can accurately reflect the environmental conditions of the concrete surface, and take pictures of the concrete surface using an industrial camera (1). Step 3: Write the control program, develop the program code, collect and store the data from the sensors, and automatically control the use of the sprinkler system; Step four: Regularly review historical data, analyze the relationship between humidity and strength, assess the curing effect based on the condition of the concrete surface, and determine whether the expected curing standards have been met.

2. The intelligent monitoring method for concrete pouring according to claim 1, characterized in that: The sealing mechanism in step one includes a sealing film (2), which is in the shape of a round tube. A cover plate (21) is fixedly connected to the upper surface of the sealing film (2), and a vertical rod (22) is fixedly connected to the lower edge of the cover plate (21). A base plate (23) is slidably sleeved on the lower surface of the vertical rod (22).

3. The intelligent monitoring method for concrete pouring according to claim 2, characterized in that: The upper surface of the base plate (23) is fixedly connected to and sealed to the lower end of the sealing film (2). The upper surface of the base plate (23) is provided with a sleeve hole, and the upper surface of the cover plate (21) is equipped with a control box (24).

4. The intelligent monitoring method for concrete pouring according to claim 3, characterized in that: The lower surface of the cover plate (21) is equipped with a shooting mechanism, which includes a mounting cylinder (3). The upper surface of the mounting cylinder (3) is fixedly connected to the lower surface of the cover plate (21). The sealing film (2) is located inside the mounting cylinder (3). A fixing ring (31) is fixedly sleeved on the upper outer wall surface of the mounting cylinder (3). A driving groove is opened on the lower surface of the fixing ring (31).

5. The intelligent monitoring method for concrete pouring according to claim 4, characterized in that: The inner walls of both sides of the drive groove are fixedly connected with racks (32), the racks (32) are arc-shaped, and multiple racks (32) are alternately distributed on the inner walls of both sides of the drive groove. The lower outer surface of the mounting cylinder (3) is rotatably connected to a driven gear (33) through a bearing.

6. The intelligent monitoring method for concrete pouring according to claim 5, characterized in that: The lower surface of the driven gear (33) is rotatably connected to a threaded sleeve (34) via a bearing. The upper outer surface of the threaded sleeve (34) is fixedly fitted with a power gear (35). The power gear (35) is located in the drive groove. The outer surface of the power gear (35) meshes with the surface of the rack (32) via a snap-fit ​​mechanism.

7. The intelligent monitoring method for concrete pouring according to claim 6, characterized in that: The lower end of the threaded sleeve (34) is threaded with a lead screw (36), and the lower end of the lead screw (36) is fixedly connected to a mounting bracket (37). A movable bracket (38) is inserted into the surface of the mounting bracket (37), and the surface of the industrial camera (1) is mounted on the lower end of the movable bracket (38).

8. The intelligent monitoring method for concrete pouring according to claim 7, characterized in that: The lower surface of the mounting bracket (37) is rotatably connected to a sleeve (39) via a rotating shaft. A rod (310) is slidably inserted into the lower end of the sleeve (39). A nozzle (311) is fixedly connected to the lower end surface of the rod (310) and the upper end surface of the sleeve (39). An air cylinder (312) is fixedly connected to the inner top wall of the sleeve (39). The lower end of the air cylinder (312) is fixedly connected to the upper surface of the rod (310). The air outlet of the air cylinder (312) is connected to the nozzle (311) via an air pipe.

9. The intelligent monitoring method for concrete pouring according to claim 8, characterized in that: The upper surface of the base plate (23) is provided with a sliding groove, which is circular in shape. A slider (313) is slidably connected to the inner wall of the sliding groove. The surface of the slider (313) is arc-shaped, and the upper surface of the slider (313) is fixedly connected to the lower end of the plug rod (310).

10. The intelligent monitoring method for concrete pouring according to claim 9, characterized in that: The upper surface of the cover plate (21) is fixedly connected to a drive motor (4), and the output shaft of the drive motor (4) is connected to a drive gear (5). The surface of the drive gear (5) is connected to the surface of the driven gear (33) through a toothed drive.

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