A method for manufacturing low-carbon nickel-increasing core-shell particles for stainless steel smelting

By preparing three-layer low-carbon nickel-enriched core-shell particles, the safety hazards and low nickel recovery rate of direct NiO alloying in stainless steel smelting were solved, achieving simplified production process, reduced energy consumption and carbon emissions, and improved nickel yield.

CN122400560APending Publication Date: 2026-07-17OMAIJINGKE TECHNOLOGY (TANGSHAN) CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
OMAIJINGKE TECHNOLOGY (TANGSHAN) CO LTD
Filing Date
2026-06-05
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing technologies, direct alloying of NiO in stainless steel smelting presents problems such as dust explosion hazards, difficulty in controlling reaction splashes, low nickel recovery rate, and large fluctuations in residual composition.

Method used

A low-carbon nickel-enhanced core-shell particle manufacturing method is adopted, which involves preparing a three-layer structure of nickel-enhanced core-shell particles by preparing a reaction heating core, a coating intermediate transition layer, and a core-shell outer layer. The particles are then dried and sintered using mechanical processing, avoiding high-temperature smelting and electrolytic reduction processes.

Benefits of technology

This approach simplifies the production process, reduces energy consumption and carbon emissions, increases nickel yield, and ensures a stable and controllable reaction process. It also avoids dust explosions and reactor blockages, thereby reducing production costs and carbon emissions.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明公开了一种不锈钢冶炼用低碳增镍核壳颗粒的制造方法,属于不锈钢冶炼技术领域,用以解决现有技术中NiO直接合金化存在的粉尘隐患大、反应飞溅难以控制、镍回收率低、残余成分波动大问题中的至少一个。本发明的制造方法包括以下步骤:步骤1、制备反应发热层内核;反应发热层内核包含NiO粉末、还原剂和粘结剂;步骤2、在所述反应发热层内核的外表包覆中间过渡层;步骤3、在所述中间过渡层的外表包覆核壳外层;步骤4、干燥与烧结,得到增镍核壳颗粒成品。本发明提供的制造方法生产工艺简化,能耗与碳排放降低,且镍收得率高,反应过程稳定可控。
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