Low-carbon nickel-increasing nickel-increasing core-shell particles for stainless steel smelting and application thereof

By designing a three-layer structure for low-carbon nickel-enriched core-shell particles, the problems of low nickel yield and severe splashing in traditional stainless steel smelting were solved, achieving efficient and safe nickel reduction and separation, and meeting the requirements of low-carbon stainless steel production.

CN122405935APending Publication Date: 2026-07-17OMAIJINGKE TECHNOLOGY (TANGSHAN) CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
OMAIJINGKE TECHNOLOGY (TANGSHAN) CO LTD
Filing Date
2026-06-05
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional stainless steel smelting using ferronickel or pure nickel as the nickel source suffers from high costs, low nickel yield, and high carbon emissions. Furthermore, the direct alloying of NiO for nickel enrichment involves violent reactions and severe splashing, resulting in unstable nickel absorption rates, which makes it difficult to meet the requirements for low-carbon stainless steel production.

Method used

Low-carbon nickel-enhanced core-shell particles are used, including a reaction heating core, an intermediate transition layer, and a core-shell outer layer. The core is composed of NiO powder, reducing agent, and binder. The intermediate transition layer contains flux and slag remover, and the outer layer is a coolant. By designing the structure of each layer, efficient reduction of NiO, separation of metal and slag, and thermal balance are achieved, avoiding splashing.

Benefits of technology

It achieves a nickel recovery rate of over 90%, avoids splashing, simplifies the production process, reduces energy consumption, meets the production requirements of low-carbon stainless steel, and does not introduce additional impurities.

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Abstract

本发明公开了一种不锈钢冶炼用低碳增镍增镍核壳颗粒及其应用,属于不锈钢冶炼技术领域,用以解决现有技术中氧化镍(NiO)熔融还原过程中的喷溅及镍(Ni)吸收率不稳定的问题。本发明提供了一种不锈钢冶炼用低碳增镍核壳颗粒,其由内至外依次包括:反应发热层内核、中间过渡层和核壳外层;反应发热层内核包含NiO粉末、还原剂和粘结剂;中间过渡层包覆在反应发热层内核的外表面,其包含熔剂、化渣剂和粘结剂;核壳外层包覆在中间过渡层的外表面,核壳外层包含冷却剂和粘结剂。本发明通过将增镍核壳颗粒设计为三层核壳结构,通过各层组分之间的协同作用,有效解决了现有技术中NiO熔融还原过程中的喷溅及镍吸收率不稳定的问题。
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