Modular integrated power system for electric land and marine vehicles and electric vehicle conversion
By combining key components of electric vehicles into an integrated and modular system, compatibility and complexity issues are resolved, efficient and low-cost power distribution is achieved, and the production process of electric vehicles is simplified.
Patent Information
- Application Number
- CN202580007355.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2026-08-25
AI Technical Summary
The existing electric vehicle power systems have compatibility issues, leading to system complexity and safety problems. They cannot quickly adapt to different vehicle models and types, and the high-voltage cables increase cost and weight, complicating the vehicle structure.
The system integrates components such as drive batteries, on-board chargers, DC/DC converters, motor drivers, battery management systems, and vehicle control units into an integrated and modular system, eliminating high-voltage cables, distributing power through a single unit, and integrating solar panel charging.
It improves system compatibility and reliability, reduces the use of high-voltage cables, lowers costs and weight, simplifies vehicle structure, and improves production efficiency and performance.
Smart Images

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Abstract
Description
Technical Field
[0001] This invention relates to a modular integrated power system for electric land and sea vehicles, energy storage systems, and electric vehicle conversion. Background Technology
[0002] For different components to work together in an electric vehicle system, they must be compatible. In the prior art, compatibility issues arise when integrating components from different manufacturers. This negatively impacts the overall system performance. In existing electric systems composed of combinations of different components, several safety issues exist due to system complexity and integration problems. Components that cannot operate in a mutually compatible manner can lead to system failures and safety problems. Existing electric vehicle power conversion systems are often insufficient to provide customized solutions, limiting their adaptability to different vehicle types. In particular, the limited flexibility of the integration process for different vehicle models and types makes it difficult for manufacturers to quickly adapt to the market.
[0003] The prior art includes research by Nan Li et al. involving an integrated electric vehicle power conversion system using a modular multilevel converter. With such a monolithically developed system, the inverter component in the electric vehicle can be used for both charging and motor drive functions without the need for additional units. In other words, an integrated product is provided by collecting the inverter and charger components that exist in the electric vehicle into a single unit. This integration is limited to the inverter and charger, and full integration has not yet been achieved through this research [1].
[0004] In existing electrical systems for electric vehicles, components such as the power distribution unit, drive battery, on-board charger (OBC), DC / DC converter, motor drive, battery management system, and vehicle control unit (VCU) are placed in different locations within the vehicle, thus requiring the use of high-voltage cables between these components. These cables are routed through appropriate surfaces and areas on the vehicle. This results in increased cable cost and weight due to the longer cable lengths. Furthermore, the placement of components with different technical characteristics in separate areas within the system in existing electrical systems for electric vehicles leads to space loss and complicates the vehicle's structure.
[0005] The prior art mentioned earlier in the integration section includes the research by Nan Li et al., which involves an integrated electric vehicle power conversion system using a modular multilevel converter. The modularity in this study is the modularity that can only be used for modular multilevel converters. In other words, it is not possible to say that the complete modularity provided by a single unit can be achieved in this study [1].
[0006] The following issues necessitate the introduction of a highly modular and integrated electric power system for electric land and sea vehicles, energy storage systems, and electric vehicle conversion, where all these problems are eliminated: compatibility issues arising in existing electric conversion systems for electric vehicles during the integration of components from different manufacturers, thus negatively impacting the overall system performance; complexity and integration issues in the system, leading to certain safety problems in existing electric systems formed by combining different components, and components not operating in a mutually compatible manner, resulting in system failures; existing electric conversion systems for electric vehicles are often insufficient to provide customized solutions, thus limiting their adaptability to different vehicle types; and integrated electric vehicle power conversion using modular multilevel converters in existing technologies. In the system, only limited integration is achieved, such as combining inverter and charger components present in electric vehicles into a single unit, while modularity is limited to modularity involving modular multilevel converters; in the prior art power systems for electric vehicles, placing power distribution units, drive batteries, on-board chargers (OBC), DC / DC converters, motor drives, battery management systems, and vehicle control units (VCUs) in different locations within the vehicle requires the use of high-voltage cables between components, and the increased cable length leads to higher cable costs and weight problems because these cables are routed through appropriate surfaces and areas within the vehicle; and in the prior art power systems for electric vehicles, positioning components with different technical characteristics in separate areas within the system results in space loss and a more complex vehicle structure. Summary of the Invention
[0007] This invention describes a modular integrated power system for electric land and sea vehicles, energy storage systems, and electric vehicle conversion. The invention introduces a power system in which compatibility issues between different components are eliminated, and integration between components is increased. Components used in electric land and sea vehicles and located in different parts of the vehicle (such as drive batteries, on-board chargers (OBC), DC / DC converters, motor drives, battery management systems, vehicle control units (VCU), insulation measurement devices (IMD), power distribution units, and battery heating systems (PTC)) are combined to form an integrated and modular system. Furthermore, the system of this invention is an integrated and modular system that integrates solar panels into a single unit that allows charging by the solar panels. The system of this invention eliminates expensive high-voltage cables used for power distribution between components such as the OBC, DC / DC converter, motor drive, power distribution unit, and battery heating system (PTC) powered by the drive battery, minimizing cable length, preventing cable heating problems by minimizing energy loss in the cables, and improving system efficiency.
[0008] The integration provided in this invention facilitates the application of power systems to transportation and energy storage systems by incorporating complex electrical / electronic (E / E) systems into a single unit. Significant cost and weight advantages are achieved in the system of this invention by reducing expensive high-voltage cables. Electrical safety is ensured through insulated cables in high-voltage transportation systems or energy storage solutions. It also provides improvements in shock safety by having a closed structure in the integrated power system, and by utilizing the integrated power system to collect and eliminate these insulated cables in a single unit and minimize cable length.
[0009] This invention provides a modular integrated power system for electric land and sea vehicles, energy storage systems, and electric vehicle conversion with increased reliability. The system described in this invention ensures component compatibility, prevents related errors, and increases system reliability.
[0010] The object of this invention is to provide an electric system in which compatibility problems between different components are eliminated and integration between components is increased. In the system of this invention, compatibility problems between different components are eliminated. Compatibility problems commonly encountered in electric vehicles are caused by a lack of complete integration of components. The system described within this scope ensures component compatibility, prevents related errors, and increases system reliability. For different components to work together in an electric vehicle system, they must be compatible. In the prior art, compatibility problems arise when integrating components supplied from different manufacturers. This negatively impacts the overall performance of the system.
[0011] The integration provided in the system of the present invention facilitates the application of electric systems to vehicles by bringing together complex electrical / electronic (E / E) systems into a single unit.
[0012] Another object of the present invention is to provide a modular power system for electric land and sea vehicles and for the conversion of electric vehicles. The present invention integrates components such as drive batteries, OBCs, DC / DC converters, motor drives, battery management systems and vehicle control units (VCUs), insulation measurement devices (IMDs), power distribution units, and battery heating systems (PTCs) into an integrated and modular system. Furthermore, the present invention introduces an integrated and modular system that connects and collects solar panels in a single unit that allows charging via solar panels.
[0013] In the system of this invention, significant cost and weight advantages are achieved by reducing expensive high-voltage cables. In the system of this invention, the assembly of components powered by high-voltage batteries in a single unit provides cost and weight advantages by reducing the use of expensive and heavy high-voltage (HV) cables. In current systems, the use of high-voltage cables is very common. These cables are heavy in terms of both cost and weight, thus increasing the overall cost and weight of the vehicle.
[0014] This invention provides a modular integrated power system for electric land and sea vehicles with increased reliability, as well as for the conversion of electric vehicles. Compatibility issues commonly encountered in electric vehicles arise from a lack of complete component integration. The system described in this invention ensures component compatibility, prevents related errors, and increases system reliability within this scope. Attached Figure Description
[0015] Figure 1 This is a representative example of an integrated power system overview. Where: Q: battery cell, A: cell-to-pack structure of a modular battery module.
[0016] Figure 2This is a representative example of the connection diagram for an integrated power system liquid cooling module. Wherein: Q: Battery cell; A: Cell-to-pack structure of the modular battery module; B: Schematic diagram of the liquid cooling system; D: Electric motor WUV (phase connection of the electric motor); E: A / C compressor; F: Charging socket, AC charging connection, and DC charging connection; and G: Cabin heating system (PTC).
[0017] Figure 3 This is a representative example of an air-cooled module connection diagram. Where: Q: Battery cell, I: Air-cooled, X: DC charging connection, Y: AC charging connection, A: Cell-to-pack structure of the modular battery module, D: Electric motor (WUV), E: A / C compressor, G: Passenger cabin heating system (PTC).
[0018] Figure 4 A representative example of an overview of a specific implementation of an integrated power system including a solar panel charger (14). Wherein: Q: battery cell, A: cell-to-pack structure of a modular battery module.
[0019] Description of reference numerals in the attached figures
[0020] 1. Modular battery module
[0021] 2. Power Distribution Module
[0022] 3. Electric control unit module
[0023] 4. Car charger
[0024] 5. DC / DC converter module
[0025] 6. Inverter motor drive module
[0026] 7. Low-voltage and high-voltage connection modules
[0027] 8. High voltage output terminal
[0028] 9. Low-voltage battery
[0029] 10. Insulation Measurement Device (IMD)
[0030] 11. Modular battery module heating system (PTC heater)
[0031] 12. Vehicle Control Unit (VCU)
[0032] 13. Battery Management System (BMS)
[0033] 14. Solar panel charger
[0034] 15. Cooling Module Detailed Implementation
[0035] This invention relates to a modular integrated power system for electric land and sea vehicles, energy storage systems, and electric vehicle conversion. The integration provided in the system of this invention facilitates the application of power systems to vehicles by incorporating complex electrical / electronic (E / E) systems into a single unit. Significant cost and weight advantages are achieved in the system of this invention by reducing expensive high-voltage cables. In the system of this invention, a power distribution module (2), a modular battery module (1), an on-board charger (4) (OBC), a DC / DC converter module (5), an inverter motor drive module (6), a battery management system (13) (BMS), an insulation measurement device (10) (IMD), a vehicle control unit (12) (VCU), and a modular battery module heating system (11) (PTC heater) are integrated into a single unit.
[0036] The present invention comprises a modular integrated power system for electric land and sea vehicles, energy storage systems, and electric vehicle conversion, including: A modular battery module (1) having a cell-to-pack structure to perform rechargeable energy storage tasks in an integrated power system. The power distribution module (2) is connected to the system via two busbars extending from the modular battery module (1) and is powered by the modular battery module (1). It implements the fuse and contactor functions of the components and has a pre-charging circuit. The module is modular and adaptable to different auxiliary systems. The electric control unit module (3) includes a vehicle control cell (12) (VCU), a battery management system (13) (BMS), and an insulation measurement device (10) (IMD). The vehicle control cell (12) (VCU) performs functions such as vehicle control, torque management, cooling system control, speed limiting, and cruise control. The battery management system (13) (BMS) controls contactors necessary for performing battery management functions, monitors cell temperature, and performs SOX (X state) functions (such as state of charge (SOC), state of health (SOH), state of energy (SOE), and state of power (SOP)). The insulation measurement device (10) (IMD) performs the task of observing the insulation value of the integrated power system or a system using the integrated power system and detecting the presence of insulation faults. The modular on-board charger (4) has different power outputs to perform the task of charging the battery module of the integrated power system using energy from the grid (on-board charging). DC / DC converter module (5), which is connected to power distribution module (2) and low-voltage battery (9) of electric vehicle, and uses energy received from modular battery module (1) to charge low-voltage battery (9) of system. The inverter motor drive module (6) has different power outputs. It uses the energy received from the power distribution module (2) to which it is connected to perform the task of driving the electric motor, so as to perform the task of smoothly and efficiently driving the electric motor and correctly applying the torque requested from the electric motor. The low-voltage and high-voltage connection module (7) performs communication with the low-voltage system, performs electrical connection between the integrated power system and the AC compressor, performs electrical connection between the integrated power system and external systems, such as electrical connection between the integrated power system and solar panels and / or communication connection with these systems, and performs the tasks of the vehicle control unit (12) (VCU), which is to transmit vehicle information (accelerator pedal sensor, CAN (Controller Area Network), inter-component communication network), gear information, and information from components such as negative temperature coefficient (NTC) temperature sensors required for driver input and thermal management. High-voltage output terminals (8), the number of which varies depending on the different modular structures of different auxiliary groups and electric motor components, to perform the following tasks: high-voltage connection of solar panels, high-voltage connection between DC / DC converter module (5) and on-board charger (4), high-voltage connection of motor or motor drive, high-voltage connection of AC compressor, AC charging socket, DC charging socket connection, and cabin heating system connection. Vehicle low-voltage battery (9) performs the task of charging the low-voltage system and supplying power to components powered by low voltage.
[0037] The inverter motor drive module (6) mentioned herein is available in modular form from 5kW to 50kW. The AC compressor mentioned herein is an external component of the system of the present invention, but is electrically connected to the integrated power system via low-pressure and high-pressure connection modules (7). The high-pressure output terminals (8) mentioned herein are a minimum of 2 and a maximum of 14.
[0038] In an embodiment of the invention, the modular integrated power system of the invention includes a solar panel charger (14) for use when charging a battery using a solar panel.
[0039] The accelerator pedal sensor, CAN communication line, gear position, and NTC temperature sensor enable the driver to interact with the Battery Management System (13) (BMS), Vehicle Control Unit (12) (VCU), and Inverter Motor Drive Module (6). These components control driving during operation via connectors in the low-voltage and high-voltage connection module (7), or provide the necessary information from the integrated power system to the aforementioned components (BMS, VCU, and Inverter Motor Drive Module (6)). This allows the control unit to continuously receive environmental data and information about the internal or external environment of the vehicle. Examples include the accelerator pedal, gear position, NTC, and CAN communication. This module provides IP67 protection and is used to transmit information from outside the integrated power system to the BMS, VCU, and Inverter Motor Drive Module (6).
[0040] If the integrated power system is liquid-cooled, a cooling plate containing a cooling plate and thermal paste is placed inside the module, and the components are placed on this cooling plate. The cooling module (15) provides cooling for the modular battery module (1), power distribution module (2), on-board charger (4), DC / DC converter module (5), inverter motor drive module (6), and solar panel charger (14) module. In the liquid-cooled module, the low-voltage battery (9) is connected to the integrated power system via a low-voltage and high-voltage connection module (7). The phase cables of the electric motor are also connected to the low-voltage and high-voltage connection module (7).
[0041] If the integrated power system is air-cooled, the components are cooled by natural cooling. In the air-cooled module, the connection between the low-voltage battery and the integrated power system is provided by the DC / DC converter module (5). The phase cables of the electric motor are also connected via the inverter motor drive module (6).
[0042] The method for operating a modular integrated electric system for electric land and sea vehicles and for the conversion of electric vehicles according to the present invention includes the following process steps: i. Activate the Battery Management System (13) (BMS) and the Vehicle Control Unit (12) (VCU). ii. Check the instructions regarding whether the modular battery module (1) should be activated, and if activation is required, check the insulation resistance of the system using the insulation measurement device (10) (IMD). iii. Activate the pre-charging circuit in the power distribution module (2) and increase the voltage in the system. iv. Activate the modular battery module (1). v. Activate the DC / DC converter module (5). vi. Check for charging requests, and if a charging request exists, begin the charging process. vii. Check for drive requests, and if a drive request exists, activate the inverter motor drive module (6). viii. The vehicle control unit uses information received by the vehicle control unit (12) from inside and outside the vehicle to control the inverter motor drive module (6), including information received from the vehicle driver, the battery management system (13) (BMS) and the inverter motor drive module (6).
[0043] The modular integrated power system of this invention establishes a fully integrated structure for electric land and sea vehicles, as well as for the conversion to electric vehicles, eliminating compatibility issues between components. This increases the overall reliability of the system, reduces the failure rate, and ensures the lifespan of the vehicles.
[0044] Because the integrated power system of this invention is provided in modular power systems for electric land and sea vehicles and for the conversion of electric vehicles, faster data exchange and more efficient control are offered. This helps to improve vehicle performance and enhance acceleration and response times.
[0045] In the integrated power system of the present invention, components can be updated modularly. The modular battery module (1) included in the power system of the present invention is in the range of 48V to 1500V, and in one embodiment of the present invention, 48V, 60V, 72V, 96V and 108V options are available. Furthermore, in the modular integrated power system of the present invention, the power distribution module (2) has a modular structure with and without air conditioning, depending on the different power outputs required to meet the needs of different auxiliary systems. For vehicles using the power systems of the present invention, including the on-board charger (4) (OBC) and the DC / DC converter module (5), the on-board charger (4) (OBC) can be obtained from 3.3kW to 22kW, both air-cooled and liquid-cooled; in one embodiment of the invention, the DC / DC converter module (5) can be obtained with a power output of 0.5kW to 5kW in the range of 48V to 1500V, providing modularity with input voltages of 48V, 60V, 72V, 96V, 108V, 120V, 144V, 192V, 240V, 345V, 400V, 600V, 800V, and 900V and output voltages of 12V and 24V. Depending on the input voltage of the asynchronous and synchronous motor types used in the system, the inverter motor drive module (6) provides modular inverter motor drive module (6) options from 5kW to 50kW.
[0046] Since the power system of the present invention is an integrated power system, it contains all the components required for the operation of the electric vehicle. A modular battery module (1) with a cell-to-pack structure in the system of the present invention serves as the energy storage portion of the integrated power system. The modular battery module (1) provides the energy required by the components in the integrated power system during driving. Furthermore, the modular battery module (1) can be charged during driving using the energy recovery braking feature provided by the inverter motor drive module (6). During charging, the on-board charging component of the integrated power system of the present invention provides charging for the modular battery module (1). The power distribution module (2) is connected to the system using two busbars extending from the modular battery module (1) and performs the fuse and contactor functions for the components powered by the modular battery module (1). The power distribution module also includes a pre-charging circuit. A DC / DC converter module (5) component is connected to both the power distribution module (2) and the low-voltage battery (9) of the electric vehicle. In this way, it uses the energy received from the modular battery module (1) to charge the system's low-voltage battery (9) and meets its requirements during operation. The inverter motor drive module (6) is connected to the power distribution module (2) in the integrated power system and uses the energy received from there to perform the task of driving the electric motor.
[0047] When used in electric marine vehicles, the modular integrated power system of the present invention is installed in the motor bay of the vessel. The output of the DC / DC converter module (5) leading from the integrated power system is connected to the low-voltage battery (9). Therefore, the integrated power system charges the low-voltage battery (9) during operation and charging, meeting the system's energy requirements. An AC charging cable leading from the integrated power system is inserted into a socket connection, enabling the electric marine vehicle to be charged via the socket while docked in port. A DC charging output socket leading from the integrated power system is installed in a suitable area on the ship's deck. A motor cable leading from the integrated power system is installed to the motor, allowing the integrated power system to control the motor.
[0048] When the modular integrated power system of the present invention is used in an electric land vehicle, the integrated power system is mounted on the chassis of the vehicle. The output of a DC / DC converter module (5) derived from the integrated power system is connected to a low-voltage battery (9) and a low-voltage system. The low-voltage system here may refer to a car radio, vanity light, or automatic window opening and closing system. Thus, the integrated power system charges the low-voltage battery (9) during driving and charging processes and meets the system's needs. Modularly provided sockets, such as CCS (combined charging sockets (CCS1 or CCS2)) AC charging sockets or DC charging sockets, are mounted on the vehicle chassis, derived from the integrated power system. A motor cable derived from the integrated power system is connected to the motor, enabling the integrated power system to control the motor.
[0049] During the conversion to electric vehicles, components unique to internal combustion engine vehicles, such as the internal combustion motor, cooling system, and fuel tank, are removed from the vehicle, and the integrated electric system of the present invention is instead installed in the motor compartment or chassis of the vehicle. The output of the DC / DC converter module (5) from the integrated electric system is connected to the low-voltage battery (9) and the low-voltage system. Therefore, the integrated electric system charges the low-voltage battery (9) during driving and charging processes and meets the system's energy requirements. Modularly provided sockets, such as CCS (combined charging sockets (CCS1 or CCS2)) AC charging sockets or DC charging sockets, are installed on the vehicle chassis, leading from the integrated electric system. Motor cables leading from the integrated electric system are connected to the motor, allowing the integrated electric system to control the motor.
[0050] The overall objective of this invention is to introduce an integrated power system for electric land vehicles, electric marine vehicles, and electric vehicle conversion companies. In the power system of this invention, key components such as the power distribution module (2), the modular battery module (1) serving as the drive battery, the DC / DC converter module (5), the on-board charger (4) (OBC), the inverter motor drive module (6), the battery management system (13) (BMS), and the vehicle control unit (12) (VCU) used in the electric vehicle are integrated into a single unit. It combines the modular battery module (1) serving as the drive battery, the on-board charger (4) (OBC), the DC-DC converter module (5), the inverter motor drive module (6), the battery management system (13) (BMS), the vehicle control unit (12) (VCU), the insulation measurement device (10) (IMD), the power distribution module (2), and the modular battery module heating system (11) (PTC heater) into an integrated and modular system. It also allows charging via solar panels. The system eliminates expensive high-voltage cables used for power distribution between components such as the on-board charger (4) (OBC), DC / DC converter module (5), inverter motor drive module (6), power distribution module (2), and modular battery module heating system (11) (PTC heater) powered by modular battery module (1) as drive battery, minimizing cable length and preventing cable heating problems by minimizing energy loss in the cables, thus improving system efficiency. This integration eliminates complex wiring networks, simplifying and accelerating the production process in electric land vehicles, electric marine vehicles, and vehicles for electric vehicle conversion companies. In the power system of this invention, complex electrical / electronic (E / E) configurations are collected in a single unit, providing convenience for integration and conversion. Therefore, more efficient, cost-effective, and high-performance electric vehicles can be produced.
[0051] Integrated electrical systems offer a more compact and modular structure during vehicle production, simplifying and accelerating the assembly process. This saves time and costs on the production line while simultaneously increasing production capacity. Furthermore, the reduction in the complexity of high-voltage cable routing and the resulting decrease in cable length reduces costs and vehicle weight, positively impacting vehicle performance and energy efficiency.
[0052] This invention aims to promote the adoption of electric vehicle technology and achieve environmental sustainability goals. Electric vehicles reduce carbon emissions and minimize environmental pollution by reducing the use of fossil fuels. The integrated electric system described in this invention makes a significant contribution to these goals by providing high-performance electric vehicles with less resource use and lower energy consumption.
[0053] The power system of this invention will meet the needs of L6 and L7 vehicle manufacturers, which have recently become prevalent around the world, and will also eliminate the challenges faced by electric vehicle conversion companies due to complex electrical / electronic (E / E) architectures.
[0054] Marine vehicles, especially those operating in tourist areas such as rivers and streams, cause serious damage to nature. Electrification of these vehicles is crucial to mitigating this damage. The power system of this invention avoids the challenges associated with the development of electric vehicles due to their complex electrical / electronic (E / E) architecture and accelerates the transition of these environmentally harmful vehicles to electric vehicles.
[0055] References
[0056] [1] Li, N., Gao, F., Yang, T., Zhang, L., Zhang, Q. and Ding, G. (nd-a). An Integrated Electric Vehicle Power Conversion System using Modularmultilevel Converter: IEEE conference publication: IEEE Xplore.ieeexplore.ieee.org. https: / / ieeexplore.ieee.org / document / 7310371
Claims
1. A modular integrated power system for the conversion of electric vehicles, characterized in that, The modular integrated power system includes: Modular battery module (1), the modular battery module having a cell-to-pack structure to perform rechargeable energy storage tasks in an integrated power system. A power distribution module (2) is connected to the system via two busbars extending from the modular battery module (1) and is powered by the modular battery module (1). This module provides fuse and contactor functions for components and includes a pre-charging circuit. The module is modular and adaptable to different auxiliary systems. The electric control cell module (3) includes a vehicle control cell (12) (VCU), a battery management system (13) (BMS), and an insulation measurement device (10) (IMD). The vehicle control cell (12) (VCU) performs functions such as vehicle control, torque management, cooling system control, speed limiting, and cruise control. The battery management system (13) (BMS) controls contactors necessary for performing battery management functions, monitors cell temperature, and performs SOX (X state) functions (such as state of charge (SOC), state of health (SOH), state of energy (SOE), and state of power (SOP)). The insulation measurement device (10) (IMD) performs the task of observing the insulation value of the integrated power system or a system using the integrated power system and detecting the presence of insulation faults. A modular on-board charger (4) has different power outputs to perform the task of charging the battery module of the integrated power system using energy from the grid (on-board charging). DC / DC converter module (5), which is connected to the power distribution module (2) and the low-voltage battery (9) of the electric vehicle, and uses the energy received from the modular battery module (1) to charge the low-voltage battery (9) of the system. The inverter motor drive module (6) has different power outputs and uses energy received from the power distribution module (2) to which it is connected to perform the task of driving an electric motor, so as to perform the task of smoothly and efficiently driving the electric motor and correctly applying the torque requested from the electric motor. The low-voltage and high-voltage connection module (7) performs communication with the low-voltage system, performs electrical connection between the integrated power system and the AC compressor, performs electrical connection between the integrated power system and external systems, such as electrical connection between the integrated power system and solar panels and / or communication connection with these systems, and performs the tasks of the vehicle control unit (12) (VCU), which transmits vehicle information (accelerator pedal sensor, CAN (Controller Area Network), inter-component communication network), gear information, and information from components such as negative temperature coefficient (NTC) temperature sensors required for driver input and thermal management. High-voltage output terminals (8), the number of which varies depending on the different modular structures of different auxiliary groups and electric motor components, to perform the task of creating the following: high-voltage connection of solar panels, high-voltage connection between the DC / DC converter module (5) and the on-board charger (4), high-voltage connection of the motor or motor drive, high-voltage connection of the AC compressor, AC charging socket, DC charging socket connection, and cabin heating system connection. Vehicle low-voltage battery (9) performs the task of charging the low-voltage system and supplying components powered by the low voltage.
2. The modular integrated power system according to claim 1, characterized in that, The high-voltage output terminals (8) are a minimum of 2 and a maximum of 14.
3. The modular integrated power system according to claim 1, characterized in that, If the modular integrated power system is liquid-cooled, the power system includes a cooling module (15) for cooling the modular battery module (1), power distribution module (2), on-board charger (4), DC / DC converter module (5) and inverter motor drive module (6).
4. The modular integrated power system according to claim 3, characterized in that, The low-voltage battery (9) is connected to the integrated power system via the low-voltage and high-voltage connection module (7), and the phase cable of the electric motor is also connected to the low-voltage and high-voltage connection module (7).
5. The modular integrated power system according to claim 1, characterized in that, If the modular integrated power system is air-cooled, the connection of the low-voltage battery to the integrated power system is achieved via the DC / DC converter module (5) component, and the phase cable of the electric motor is connected via the inverter motor drive module (6).
6. The modular integrated power system according to claim 1, characterized in that, The modular integrated power system includes a solar panel charger (14) for charging the battery using solar panels.
7. The modular integrated power system according to claim 6, characterized in that, In the case where the modular integrated power system is liquid-cooled, the modular integrated power system includes a cooling module (15) for cooling the solar panel charger (14).
8. The modular integrated power system according to claim 1, characterized in that, The power distribution module (2) is air-conditioned.
9. An operating method for a modular integrated power system for the conversion of electric vehicles, characterized in that, The method includes the following process steps: i. Activate the battery management system (13) (BMS) and the vehicle control unit (12) (VCU). ii. Check the instruction regarding whether the modular battery module (1) should be activated, and if activation is required, check the insulation resistance of the system using the insulation measurement device (10) (IMD). iii. Activate the pre-charging circuit in the power distribution module (2) and increase the voltage in the system. iv. Activate the modular battery module (1). v. Activate the DC / DC converter module (5). vi. Check for a charging request, and if the charging request exists, begin the charging process. vii. Check the drive request, and if the drive request exists, activate the inverter motor drive module (6). viii. The vehicle control unit uses information received by the vehicle control unit (12) from inside and outside the vehicle to control the inverter motor drive module (6), the information including information received from the vehicle driver, the battery management system (13) (BMS) and the inverter motor drive module (6).
10. The operating method according to claim 9, characterized in that, In process step iii, the power distribution module (2) is air-conditioned.