A seal integrated processing device

Abstract

The application discloses a sealing piece integrated processing device, which comprises a rack, a slide is fixed on the rack, a propelling assembly is arranged on one side of the slide, the propelling assembly can push a workpiece in the slide from one end of the slide to the other end, a stamping groove is formed in the bottom of the slide, a first avoiding groove and a second avoiding groove are respectively formed on the two sides of the stamping groove, a stamping cylinder is fixed on the bottom of the slide, a punch is fixed on the piston rod of the stamping cylinder, and a feeding rubber disc and a winding rubber disc are respectively arranged on the rack. The problems of dispersed process, large equipment investment, easy scattering, pollution and deformation of rubber pads during transfer, low secondary alignment accuracy, poor product consistency, difficult continuous and automatic production and low efficiency in the prior art are solved.

Description

Technical Field

[0001] This invention relates to the field of sealing component processing, and more specifically, to an integrated sealing component processing apparatus. Background Technology

[0002] In the field of sealing component processing technology, some circular workpieces have annular grooves at the bottom, and sealing gaskets need to be pressed into the grooves to meet the requirements of sealing, shock absorption or insulation.

[0003] In existing technologies, the gasket pressing process for such workpieces is typically completed in a step-by-step manner. First, a circular gasket matching the groove at the bottom of the workpiece is punched out from the sealant using a punching machine. Then, the punched circular gasket is transferred to the workpiece, where it is pressed into the groove using a pressing machine. This processing method involves multiple steps, requiring separate punching and pressing equipment, resulting in high equipment costs and large production space requirements. The punched circular gaskets undergo intermediate steps such as transfer and loading, during which they are prone to scattering, contamination, or deformation, affecting the subsequent pressing quality. Furthermore, the gasket and the groove at the bottom of the workpiece require secondary alignment, the accuracy of which depends on the operator or additional positioning mechanisms, easily leading to misalignment, incomplete pressing, or gasket exposure, making it difficult to guarantee product consistency. In addition, the entire processing flow involves many steps and long cycle times, making continuous automated production difficult, resulting in low production efficiency and hindering mass production.

[0004] Therefore, there is an urgent need for an integrated sealing component processing device that can integrate gasket punching and workpiece pressing in the same station to achieve continuous automated operation, in order to simplify processing procedures, improve alignment accuracy and production efficiency. Summary of the Invention

[0005] The purpose of this invention is to provide an integrated processing device for sealing components, which solves the problems of the prior art, such as the separate operation of gasket punching and workpiece pressing, which leads to dispersed processes, large equipment investment, easy scattering, contamination and deformation of gaskets during transportation, low secondary alignment accuracy, poor product consistency, difficulty in continuous automated production and low efficiency.

[0006] To achieve the above objectives, the present invention provides an integrated sealing component processing device, comprising a frame, a slide rail fixed on the frame, a pushing assembly on one side of the slide rail, the pushing assembly being able to push a workpiece within the slide rail from one end to the other, a stamping groove formed at the bottom of the slide rail, a first clearance groove and a second clearance groove formed on both sides of the stamping groove, a stamping cylinder fixed on the frame at the bottom of the slide rail, a punch fixed on the piston rod of the stamping cylinder, the punch being at least partially located within the stamping groove, a feeding reel and a take-up reel respectively provided on the frame, a rubber strip passing through the first clearance groove and the second clearance groove from the feeding reel and connecting to the take-up reel, the rubber strip at least partially covering the stamping groove.

[0007] Preferably, the upper opening of the slide is bent inward on both sides to form a limiting part.

[0008] Preferably, the propulsion assembly includes a propulsion cylinder fixed to the frame, and the output shaft of the propulsion cylinder is connected to a push block.

[0009] Preferably, the side of the slide has an opening, which is connected to the discharge channel of the vibratory feeder.

[0010] Preferably, a drive motor is fixed on the frame, and the two drive motors are respectively connected to the feed reel and the take-up reel.

[0011] Preferably, a limiting cylinder is fixed on the slide rail, and the output shaft of the limiting cylinder is connected to a limiting rod. The limiting rod can extend into the slide rail from top to bottom. When the workpiece contacts the limiting rod, the stamping groove is aligned with the groove at the bottom of the workpiece.

[0012] Preferably, a guide plate is connected to the end of the slide away from the propulsion component.

[0013] Preferably, a collection frame is provided below the guide plate.

[0014] This invention provides an integrated processing device for sealing components. It integrates gasket punching and workpiece pressing into a single station. The workpiece is pushed to the punching groove by a feeding assembly along a slide. The rubber strip is fed from the feeding tray and passes through the first and second clearance grooves, covering the punching groove. A punching cylinder drives the punch upward, directly punching a portion of the rubber strip into a groove at the bottom of the workpiece. After punching, the rubber strip is wound up by a winding tray, and the workpiece is pushed out of the slide. Overall, this device achieves integrated continuous operation of rubber strip feeding, punching, and pressing, eliminating the separate punching of the rubber gasket and secondary alignment, simplifying the processing steps, and reducing equipment investment and space occupation. The rubber strip is directly pressed into the workpiece groove online, avoiding scattering, contamination, and deformation during gasket transfer, improving pressing accuracy and product consistency. Simultaneously, the coordinated operation of various mechanisms results in a short cycle time and continuous automated production, effectively improving processing efficiency and facilitating mass production.

[0015] Other features and advantages of the present invention will be described in detail in the following detailed description section. Attached Figure Description

[0016] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the following detailed description to explain the invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a structural diagram of the integrated sealing component processing device provided by the present invention; Figure 2 This is a front view of the integrated sealing component processing device provided by the present invention; Figure 3 This is a cross-sectional view of the integrated sealing component processing device provided by the present invention; Figure 4 yes Figure 3 Enlarged view of section A.

[0017] Explanation of reference numerals in the attached figures 1-Frame; 2-Discharge channel; 3-Propulsion cylinder; 4-Push block; 5-Slide rail; 6-Guide plate; 7-Collection frame; 8-Limit cylinder; 9-Punching cylinder; 10-Feeding reel; 11-Rewinding reel; 12-Punch; 13-First clearance groove; 14-Second clearance groove; 15-Punching groove; 16-Limit rod. Detailed Implementation

[0018] The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0019] like Figure 1-4As shown: This invention provides an integrated sealing component processing device, characterized in that the integrated sealing component processing device includes a frame 1, a slide rail 5 fixed on the frame 1, a pushing component provided on one side of the slide rail 5, the pushing component being able to push the workpiece in the slide rail 5 from one end of the slide rail 5 to the other end, a stamping groove 15 formed at the bottom of the slide rail 5, a first clearance groove 13 and a second clearance groove 14 respectively formed on both sides of the stamping groove 15, a stamping cylinder 9 fixed on the frame 1 at the bottom of the slide rail 5, a punch 12 fixed on the piston rod of the stamping cylinder 9, the punch 12 being at least partially located in the stamping groove 15, a feeding tray 10 and a winding tray 11 respectively provided on the frame 1, a rubber strip passing from the feeding tray 10 through the first clearance groove 13 and the second clearance groove 14 and connecting to the winding tray 11, the rubber strip at least partially covering the stamping groove 15. This invention integrates rubber pad punching and workpiece pressing into a single station. The workpiece is pushed to the punching groove by a feeding assembly along a slide. The rubber strip is fed from the feeding tray and passes through the first and second clearance grooves to cover the punching groove. The punching cylinder drives the punch to move upward, directly punching a portion of the rubber strip into the groove at the bottom of the workpiece. After punching, the rubber strip is wound up by the winding tray, and the workpiece is pushed out of the slide. Overall, this device achieves integrated continuous operation of rubber strip feeding, punching, and pressing, eliminating the separate punching of rubber pads and secondary alignment, simplifying the processing steps, and reducing equipment investment and space occupation. The rubber strip is directly pressed into the workpiece groove online, avoiding scattering, contamination, and deformation during rubber pad transfer, improving pressing accuracy and product consistency. At the same time, the various mechanisms work together, with short cycle times and continuous automated production, effectively improving processing efficiency and facilitating mass production.

[0020] In a preferred embodiment of the present invention, the upper opening of the slide rail 5 is bent inward on both sides to form a limiting part. The limiting part formed by the inward bending of the upper opening of the slide rail can limit and guide the workpiece in the slide rail, prevent the workpiece from falling out of the slide rail or deviating during the pushing process, and ensure the stability of the workpiece conveying. At the same time, it can also limit the upper part of the workpiece during the stamping process.

[0021] In a preferred embodiment of the present invention, the propulsion assembly includes a propulsion cylinder 3 fixed on the frame 1, and the output shaft of the propulsion cylinder 3 is connected to a push block 4. The push block first pushes the workpiece above the stamping groove, and after stamping is completed, the push block pushes the workpiece out from the other end of the slide.

[0022] In a preferred embodiment of the present invention, an opening is formed on the side of the slide rail 5, and the opening is connected to the discharge channel 2 of the vibratory feeder. The connection between the slide rail side opening and the vibratory feeder discharge channel enables automatic and orderly feeding of workpieces, eliminating the need for manual loading one by one, and further improving the automation level and production efficiency of the device.

[0023] In a preferred embodiment of the present invention, a drive motor is fixed on the frame 1, and the two drive motors are respectively connected to the feeding reel 10 and the winding reel 11. The drive motors fixed on the frame drive the feeding reel and the winding reel respectively, which can realize the feeding and winding of the rubber strips and ensure that the rubber strips pass through the stamping grooves at intervals.

[0024] In a preferred embodiment of the present invention, a limiting cylinder 8 is fixed on the slide rail 5. The output shaft of the limiting cylinder 8 is connected to a limiting rod 16, which can extend into the slide rail 5 from top to bottom. When the workpiece contacts the limiting rod 16, the stamping groove 15 aligns with the groove at the bottom of the workpiece. The limiting cylinder drives the limiting rod to extend into the slide rail from top to bottom. When the workpiece contacts the limiting rod, the stamping groove aligns perfectly with the groove at the bottom of the workpiece, thereby achieving precise positioning of the workpiece. This ensures that the punch can accurately press the rubber strip into the groove of the workpiece, improving the pressing accuracy and product consistency. After stamping is completed, the limiting rod resets, and the pusher continues to push the workpiece out.

[0025] In a preferred embodiment of the present invention, in order to ensure that the workpiece slides out of the slide smoothly, a guide plate 6 is connected to one end of the slide 5 away from the propulsion component.

[0026] In a preferred embodiment of the present invention, a collection frame 7 is provided below the guide plate 6 to facilitate the collection of processed workpieces.

[0027] The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details of the above embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, and these simple modifications all fall within the protection scope of the present invention.

[0028] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present invention will not describe the various possible combinations separately.

[0029] Furthermore, various different embodiments of the present invention can be combined in any way, as long as they do not violate the spirit of the present invention, they should also be regarded as the content disclosed by the present invention.

Claims

1. An integrated processing device for sealing components, characterized in that, The integrated sealing component processing device includes a frame (1), on which a slide rail (5) is fixed. A pushing component is provided on one side of the slide rail (5), which can push the workpiece in the slide rail (5) from one end to the other. A stamping groove (15) is formed at the bottom of the slide rail (5), and a first clearance groove (13) and a second clearance groove (14) are formed on both sides of the stamping groove (15). A positioning device is fixed on the frame (1). At the bottom of the slide (5), there is a stamping cylinder (9), and a punch (12) is fixed on the piston rod of the stamping cylinder (9). The punch (12) is at least partially located in the stamping groove (15). The frame (1) is respectively provided with a feeding tray (10) and a winding tray (11). The rubber strip passes through the first clearance groove (13) and the second clearance groove (14) from the feeding tray (10) and connects to the winding tray (11). The rubber strip at least partially covers the stamping groove (15).

2. The integrated sealing component processing device according to claim 1, characterized in that, The upper opening of the slide (5) bends inward on both sides to form a limiting part.

3. The integrated sealing component processing device according to claim 2, characterized in that, The propulsion assembly includes a propulsion cylinder (3) fixed on the frame (1), and the output shaft of the propulsion cylinder (3) is connected to a push block (4).

4. The integrated sealing component processing device according to claim 3, characterized in that, The slide (5) has an opening on its side, which is connected to the discharge channel (2) of the vibratory feeder.

5. The integrated sealing component processing device according to claim 4, characterized in that, The frame (1) is fixed with a drive motor, and the two drive motors are respectively connected to the feed reel (10) and the take-up reel (11).

6. The integrated sealing component processing device according to claim 5, characterized in that, A limiting cylinder (8) is fixed on the slide (5). The output shaft of the limiting cylinder (8) is connected to a limiting rod (16). The limiting rod (16) can extend into the slide (5) from top to bottom. When the workpiece contacts the limiting rod (16), the stamping groove (15) is aligned with the groove at the bottom of the workpiece.

7. The integrated sealing component processing device according to claim 6, characterized in that, A guide plate (6) is connected to one end of the slide (5) away from the propulsion component.

8. The integrated sealing component processing device according to claim 7, characterized in that, A collection box (7) is provided below the guide plate (6).

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