High-precision clamp with multi-stage adjusting and locking mechanism

By designing a multi-stage adjustment locking mechanism in high-precision fixtures, including pressure bearing components, accommodating limit components and clamping adjustment components, the problems of easy slippage and part damage when clamping curved parts are solved, achieving high accuracy and stability multi-stage clamping control.

CN222114252UActive Publication Date: 2024-12-06SHENZHEN XINYUANYI ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420840342.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2024-12-06
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

When clamping curved parts, existing high-precision fixtures require multiple angle adjustments, which makes clamping easy to slip and damage parts, reducing the overall clamping effect.

Method used

A high-precision fixture with a multi-stage adjustment locking mechanism is designed, including a pressure bearing assembly, a first-stage accommodation limit assembly, a second-stage clamp adjustment assembly and a three-stage guide locking assembly, through multiple sets of linearly arranged accommodating limit assembly. and the circumferentially sliding clamping adjustment assembly, combined with the guide locking module for multi-stage adjustment and locking operations, improve clamping stability and accuracy.

Benefits of technology

High-precision multi-stage positioning clamping of curved parts is achieved, reducing the number of clamping operations, enhancing the overall locking control effect, avoiding part damage, and improving clamping stability and accuracy.

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Abstract

The utility model relates to the field of clamps, in particular to a high-precision clamp with a multi-stage adjusting and locking mechanism. The technical problems that when a high-precision clamp encounters a curved part, repeated disassembly and assembly operation needs to be carried out for angle adjustment, the high-precision clamp is prone to slipping during clamping, the part is damaged, and the overall clamping effect is reduced are solved. According to the technical scheme, the high-precision clamp with the multi-stage adjusting and locking mechanism comprises a pressure bearing assembly, a first-stage containing and limiting assembly, a second-stage clamping and adjusting assembly and a third-stage guiding and locking assembly; the second-stage clamping and adjusting assembly can slide in the annular direction conveniently through the first-stage containing and limiting assembly, first-stage containing and limiting are conducted, the second-stage clamping and adjusting assembly can slide in the first-stage containing and limiting assembly in the annular direction, high-precision stable clamping control can be kept through locking adjustment and guiding sliding control adjustment, and sequential multi-stage adjusting operation is conducted; and the overall locking control operation is improved.
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Description

Technical Field

[0001] The utility model relates to the field of clamps, in particular to a high-precision clamp with a multi-stage adjustment locking mechanism. Background Art

[0002] A fixture is a device used to fix the processing object in the mechanical manufacturing process and to quickly, conveniently and safely install the workpiece in any process of the process. A high-precision fixture is a device used for precision processing and positioning of workpieces. It has the characteristics of high precision, high stability and high reliability. The existing high-precision fixtures perform clamping operations in two groups during the clamping process. When encountering curved parts, multiple disassembly and assembly operations are required to adjust the angle, making it easy for the clamp to slip and damage parts, reducing the overall clamping effect. Therefore, we proposed a high-precision fixture with a multi-level adjustment locking mechanism to solve the above problems. Utility Model Content

[0003] In order to overcome the problem that high-precision clamps need to be disassembled and assembled multiple times to adjust the angle when encountering curved parts, the clamps are prone to slipping, damaging the parts and reducing the overall clamping effect.

[0004] The technical solution of the utility model is as follows: a high-precision clamp with a multi-stage adjustment locking mechanism, comprising a pressure-bearing component, a first-level accommodating limit component, a second-level clamping adjustment component and a third-level guide locking component; the first-level accommodating limit component is arranged in a plurality of groups in a linear manner, the lower end of the first-level accommodating limit component is fixedly provided with a pressure-bearing component for supporting overall stability and increasing pressure-bearing strength, the upper end of the pressure-bearing component is provided with a first-level accommodating limit component for the circumferential sliding of the second-level clamping adjustment component to stably perform the first-level accommodating limit, the inner circumferential sliding of the first-level accommodating limit component is provided with a second-level clamping adjustment component that can perform bidirectional locking and clamping operations on the diameter of the curved part, and a third-level guide locking component that can be locked and adjusted and adjusted by guide sliding control to maintain high-precision stable clamping control is provided on the same surface of the first-level accommodating limit component and the second-level clamping adjustment component.

[0005] Preferably, the pressure-bearing component can support the overall stability and increase the pressure-bearing strength. The first-level containment limit component facilitates the circumferential sliding of the second-level clamping adjustment component to perform the first-level containment limit. The second-level clamping adjustment component can slide circumferentially inside the first-level containment limit component, and the diameter of the curved part can be locked and clamped in both directions. The third-level guide locking component is distributed on the same surface of the first-level containment limit component and the second-level clamping adjustment component. The locking adjustment and guide sliding control adjustment can maintain high-precision stable clamping control, and multi-level adjustment operations can be performed in sequence to improve the overall locking control operation.

[0006] Preferably, the pressure-bearing component includes a shock-absorbing platform, a pressure-bearing plate, a scale bar, a spring column and an airbag ball. The lower end of the shock-absorbing platform is provided with the pressure-bearing plate, a first arc groove is provided on the surface of the shock-absorbing platform, a scale bar is provided along the upper edge of the first arc groove, spring columns are provided on both sides of the shock-absorbing platform, spring damping is provided inside the spring column, and airbag balls are provided at both ends of the spring column. As the structure adjusts and moves, the spring column and the airbag ball perform shock-absorbing protection operations.

[0007] Preferably, the first-level containment limit assembly includes a slide rail sleeve, a semi-ring sleeve, a semi-ring space and a vibration sensing rod. A semi-ring space is opened in the center of the semi-ring sleeve, a slide rail sleeve is provided on the inner side of the semi-ring space, a semi-ring slide groove is opened in the center of the slide rail sleeve, a vibration sensing rod is provided along the upper edge of the semi-ring sleeve, a second arc groove is opened on the surface of the semi-ring sleeve, and a locking hole is opened along the upper edge of the second arc groove. The control cylinder drives the positioning push rod to position the locking hole, so that it can perform a locking operation.

[0008] Preferably, the secondary clamping and adjusting assembly includes a first half-ring clamp, a second half-ring clamp, a telescopic cylinder and a telescopic push rod. The first half-ring clamp and the second half-ring clamp are arranged opposite to each other. A telescopic push rod is provided between the first half-ring clamp and the second half-ring clamp. The telescopic cylinder drives the telescopic push rod to drive the second half-ring clamp to move toward the first half-ring clamp. An installation hole is opened along the edge of the second half-ring clamp, and a corresponding auxiliary positioning structure is installed using the installation hole so that the second half-ring clamp can better position the curved part.

[0009] Preferably, the three-stage guide locking assembly includes a first guide locking module and a second guide locking module. The first guide locking module and the second guide locking module have the same structural arrangement. The first guide locking module and the second guide locking module are relative to each other and connected to the second half-ring clamp. Bidirectional adjustment can be performed through the first guide locking module and the second guide locking module.

[0010] Preferably, the first guide locking module and the second guide locking module both include a first guide arc block, a second guide arc block, a drive module, a first connecting block, a second connecting block, a positioning push rod, a control cylinder, a connecting column and a telescopic spring sleeve. A second guide arc block is provided below the first guide arc block, and a telescopic spring sleeve is provided between the first guide arc block and the second guide arc block. A spring damping is provided inside the telescopic spring sleeve, and the telescopic spring sleeve stretches and shortens synchronously.

[0011] Preferably, connecting columns are provided at both ends of the telescopic spring sleeve, and the first guide arc block and the second guide arc block are respectively provided with a first connecting block and a second connecting block connected to the connecting columns, and a driving module is provided inside the first guide arc block and the second guide arc block, and a positioning push rod is provided at the outer end of the second connecting block, and a control cylinder is provided at the outer end of the positioning push rod. When locking, the control cylinder drives the positioning push rod to position the locking hole.

[0012] Beneficial effects of the utility model:

[0013] 1. According to the previous high-precision clamps, when encountering curved parts, multiple disassembly and assembly operations are required to adjust the angle, which makes the clamping easy to slip and damage the parts, reducing the overall clamping effect. The difference is that the first-level containment limit assembly is a multi-stage arrangement of multiple groups of linear arrangements, which can perform parallel and sequential multi-stage positioning and clamping operations according to different curved parts. The pressure-bearing assembly can support the overall stability and increase the pressure-bearing strength. The first-level containment limit assembly facilitates the circumferential sliding of the second-level clamping adjustment assembly to perform the first-level containment limit. The second-level clamping adjustment assembly can slide circumferentially inside the first-level containment limit assembly, and the diameter of the curved part can be locked and clamped in both directions. The three-level guide locking assembly is distributed on the same surface of the first-level containment limit assembly and the second-level clamping adjustment assembly. The locking adjustment and guide sliding control adjustment can maintain high-precision and stable clamping control, perform sequential multi-stage adjustment operations, and improve the overall locking control operation.

[0014] 2. When operating, use the mounting hole to install the corresponding auxiliary positioning structure so that the second half-ring clamp can better position the curved part. The telescopic cylinder drives the telescopic push rod to drive the second half-ring clamp to move toward the first half-ring clamp to perform clamping and positioning. The vibration sensors on both sides sense the displacement change state. The driving module drives the first guide arc block to drive the first half-ring clamp to slide along the first arc groove. The synchronous driving module drives the second guide arc block to move along the second arc groove. The two operate synchronously. During synchronization, the telescopic spring sleeve stretches and shortens, and the first half-ring clamp is synchronously displaced along the slide rail sleeve. When reaching the corresponding position, the control cylinder drives the positioning push rod to position the locking hole so that it can perform the locking operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of a pressure-bearing component of the utility model;

[0017] Figure 3 It is a schematic diagram of the primary containment and limiting assembly of the utility model;

[0018] Figure 4 It is a schematic diagram of the two-stage clamping and adjusting assembly of the utility model.

[0019] Description of reference numerals: 1, pressure-bearing assembly; 2, first-level accommodation and limiting assembly; 3, second-level clamping and adjusting assembly; 4, third-level guide and locking assembly; 101, shock-absorbing platform; 102, pressure-bearing plate; 103, first arc groove; 104, scale bar; 105, spring column; 106, airbag ball; 201, slide rail sleeve; 202, semi-ring sleeve; 203, semi-ring slide groove; 204, semi-ring space; 205, vibration sensing rod; 206, second arc groove; 207, locking hole; 30 1. First half ring clamp; 302. Second half ring clamp; 303. Telescopic cylinder; 304. Telescopic push rod; 305. Mounting hole; 401. First guide locking module; 402. Second guide locking module; 403. First guide arc block; 404. Second guide arc block; 405. Drive module; 406. First connecting block; 407. Second connecting block; 408. Positioning push rod; 409. Control cylinder; 410. Connecting column; 411. Telescopic spring sleeve. DETAILED DESCRIPTION

[0020] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0021] See also Figure 1-2 The utility model provides an embodiment: a high-precision clamp with a multi-stage adjustment locking mechanism, including a pressure-bearing component 1, a first-level accommodating and limiting component 2, a second-level clamping and adjusting component 3 and a third-level guide locking component 4; the first-level accommodating and limiting component 2 is arranged in multiple groups in a linear manner, and the lower end of the first-level accommodating and limiting component 2 is fixedly provided with a pressure-bearing component 1 for supporting overall stability and increasing pressure-bearing strength, and the upper end of the pressure-bearing component 1 is provided with a first-level accommodating and limiting component 2 for the second-level clamping and adjusting component 3 to slide circumferentially and stably perform first-level accommodating and limiting, and the inner circumferential sliding of the first-level accommodating and limiting component 2 is provided with a second-level clamping and adjusting component 3 that can perform bidirectional locking and clamping operations on the diameter of the curved part, and the first-level accommodating and limiting component 2 and the second-level clamping and adjusting component 3 are provided on the same surface with a third-level guide locking component 4 that can be locked and adjusted and adjusted by guide sliding control to maintain high-precision stable clamping control.

[0022] See also Figure 2-4In this embodiment, the pressure-bearing component 1 includes a shock-absorbing platform 101, a pressure-bearing plate 102, a scale bar 104, a spring column 105 and an airbag ball 106. The lower end of the shock-absorbing platform 101 is connected to the pressure-bearing plate 102, and a first arc groove 103 is provided on the surface of the shock-absorbing platform 101. A scale bar 104 is provided along the first arc groove 103. Spring columns 105 are provided on both sides of the shock-absorbing platform 101. Spring damping is provided inside the spring column 105. Airbag balls 106 are provided at both ends of the spring column 105. As the structure adjusts and moves, the spring column 105 and the airbag ball 106 perform shock-absorbing protection operations. The first-level container The limit assembly 2 includes a slide rail sleeve 201, a semi-annular sleeve 202, a semi-annular space 204 and a vibration sensing rod 205. A semi-annular space 204 is provided at the center of the semi-annular sleeve 202, and a slide rail sleeve 201 is provided on the inner side of the semi-annular space 204. A semi-annular groove 203 is provided at the center of the slide rail sleeve 201. A vibration sensing rod 205 is provided along the upper edge of the semi-annular sleeve 202. A second arc groove 206 is provided on the surface of the semi-annular sleeve 202. A locking hole 207 is provided along the upper edge of the second arc groove 206. The control cylinder 409 drives the positioning push rod 408 to position the locking hole 207, so that it can perform a locking operation.

[0023] See also Figure 3-4 In this embodiment, the secondary clamping and adjusting component 3 includes a first half-ring clamp 301, a second half-ring clamp 302, a telescopic cylinder 303 and a telescopic push rod 304. The first half-ring clamp 301 and the second half-ring clamp 302 are arranged opposite to each other. A telescopic push rod 304 is arranged between the first half-ring clamp 301 and the second half-ring clamp 302. The telescopic cylinder 303 drives the telescopic push rod 304 to drive the second half-ring clamp 302 to move toward the first half-ring clamp 301. A mounting hole 305 is opened along the upper edge of the second half-ring clamp 302. The corresponding auxiliary positioning structure is installed using the mounting hole 305 so that the second half-ring clamp 302 can better position the curved part. The three-stage guide locking assembly 4 includes a first guide locking module 401 and a second guide locking module 402. The first guide locking module 401 and the second guide locking module 402 have the same structural arrangement. The first guide locking module 401 and the second guide locking module 402 are relative to each other and connected to the second half-ring clamp 302. Bidirectional adjustment can be performed through the first guide locking module 401 and the second guide locking module 402.

[0024] See also Figure 1-4In this embodiment, the first guide locking module 401 and the second guide locking module 402 both include a first guide arc block 403, a second guide arc block 404, a drive module 405, a first connecting block 406, a second connecting block 407, a positioning push rod 408, a control cylinder 409, a connecting column 410 and a telescopic spring sleeve 411. The second guide arc block 404 is provided below the first guide arc block 403, and a telescopic spring sleeve 411 is provided between the first guide arc block 403 and the second guide arc block 404. A spring damping is provided inside the telescopic spring sleeve 411. When synchronized, The telescopic spring sleeve 411 is stretched and shortened, and connecting columns 410 are provided at both ends of the telescopic spring sleeve 411. The first guide arc block 403 and the second guide arc block 404 are respectively provided with a first connecting block 406 and a second connecting block 407 connected with the connecting column 410. The first guide arc block 403 and the second guide arc block 404 are both internally provided with a driving module 405. A positioning push rod 408 is provided at the outer end of the second connecting block 407, and a control cylinder 409 is provided at the outer end of the positioning push rod 408. When locking, the control cylinder 409 drives the positioning push rod 408 to position the locking hole 207.

[0025] During operation, the corresponding auxiliary positioning structure is installed using the mounting hole 305 so that the second half-ring clamp 302 can better position the curved part. The telescopic cylinder 303 drives the telescopic push rod 304 to drive the second half-ring clamp 302 to move toward the first half-ring clamp 301 for clamping and positioning. The vibration sensors on both sides sense the displacement change state. The driving module 405 drives the first guide arc block 403 to drive the first half-ring clamp 301 to slide along the first arc groove 103. The synchronous driving module 405 drives the second guide arc block 404 to move along the second arc groove 206. The two operate synchronously. During synchronization, the telescopic spring sleeve 411 is stretched and shortened, and the first half-ring clamp 301 is synchronously displaced along the slide rail sleeve 201. When reaching the corresponding position, the control cylinder 409 drives the positioning push rod 408 to position the locking hole 207 so that it can be locked.

[0026] Through the above steps, the pressure-bearing component 1 can support the overall stability and increase the pressure-bearing strength. The first-level containment limit component 2 facilitates the circumferential sliding of the second-level clamping and adjusting component 3 to perform the first-level containment limit. The second-level clamping and adjusting component 3 can slide circumferentially inside the first-level containment limit component 2, and the diameter of the curved part can be locked and clamped in both directions. The third-level guide locking component 4 is distributed on the same surface of the first-level containment limit component 2 and the second-level clamping and adjusting component 3, and the locking adjustment and guide sliding control adjustment can maintain high-precision stable clamping control, perform multi-level adjustment operations in sequence, and improve the overall locking control operation.

[0027] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A high-precision clamp with a multi-stage adjustable locking mechanism, comprising a pressure-bearing component (1); characterized in that: It also includes a primary containment and limiting component (2), a secondary clamping and adjusting component (3) and a tertiary guide locking component (4); the primary containment and limiting component (2) is arranged in a plurality of groups in a linear arrangement; a pressure-bearing component (1) is fixedly provided at the lower end of the primary containment and limiting component (2) for supporting overall stability and increasing pressure-bearing strength; a primary containment and limiting component (2) is provided at the upper end of the pressure-bearing component (1) for the secondary clamping and adjusting component (3) to slide circumferentially to stably perform primary containment and limiting; a secondary clamping and adjusting component (3) is provided circumferentially inside the primary containment and limiting component (2) for bidirectional locking and clamping of the diameter of the curved part; and a tertiary guide locking component (4) is provided on the same surface of the primary containment and limiting component (2) and the secondary clamping and adjusting component (3) for locking and adjusting and guiding sliding control to maintain high-precision stable clamping control.

2. The high-precision fixture with a multi-stage adjustment locking mechanism according to claim 1, characterized in that: The pressure-bearing component (1) comprises a shock-absorbing platform (101), a pressure-bearing plate (102), a scale bar (104), a spring column (105) and an airbag ball (106); the lower end of the shock-absorbing platform (101) is connected to the pressure-bearing plate (102); a first arc groove (103) is provided on the surface of the shock-absorbing platform (101); a scale bar (104) is provided along the upper edge of the first arc groove (103); spring columns (105) are provided on both sides of the shock-absorbing platform (101); a spring damper is provided inside the spring column (105); and airbag balls (106) are provided at both ends of the spring column (105).

3. The high-precision fixture with a multi-stage adjustment locking mechanism according to claim 1, characterized in that: The first-level accommodation and limiting component (2) comprises a slide rail sleeve (201), a semi-ring sleeve (202), a semi-ring space (204) and a vibration sensing rod (205); a semi-ring space (204) is provided at the center of the semi-ring sleeve (202); a slide rail sleeve (201) is provided on the inner side of the semi-ring space (204); a semi-ring slide groove (203) is provided at the center of the slide rail sleeve (201); a vibration sensing rod (205) is provided along the upper edge of the semi-ring sleeve (202); a second arc groove (206) is provided on the surface of the semi-ring sleeve (202); and a locking hole (207) is provided along the upper edge of the second arc groove (206).

4. The high-precision fixture with a multi-stage adjustment locking mechanism according to claim 1, characterized in that: The secondary clamping and adjusting component (3) comprises a first half-ring clamp (301), a second half-ring clamp (302), a telescopic cylinder (303) and a telescopic push rod (304); the first half-ring clamp (301) and the second half-ring clamp (302) are arranged opposite to each other; a telescopic push rod (304) is arranged between the first half-ring clamp (301) and the second half-ring clamp (302); the telescopic cylinder (303) drives the telescopic push rod (304) to drive the second half-ring clamp (302) to move toward the first half-ring clamp (301); and a mounting hole (305) is provided on the upper edge of the second half-ring clamp (302).

5. The high-precision fixture with a multi-stage adjustment locking mechanism according to claim 4, characterized in that: The three-stage guide locking assembly (4) comprises a first guide locking module (401) and a second guide locking module (402). The first guide locking module (401) and the second guide locking module (402) have the same structural arrangement. The first guide locking module (401) and the second guide locking module (402) are opposite to each other and connected to the second half-ring clamp (302).

6. The high-precision fixture with a multi-stage adjustment locking mechanism according to claim 5, characterized in that: The first guide locking module (401) and the second guide locking module (402) both include a first guide arc block (403), a second guide arc block (404), a driving module (405), a first connecting block (406), a second connecting block (407), a positioning push rod (408), a control cylinder (409), a connecting column (410) and a telescopic spring sleeve (411); a second guide arc block (404) is arranged below the first guide arc block (403); a telescopic spring sleeve (411) is arranged between the first guide arc block (403) and the second guide arc block (404); and a spring damper is arranged inside the telescopic spring sleeve (411).

7. The high-precision fixture with a multi-stage adjustment locking mechanism according to claim 6, characterized in that: Both ends of the telescopic spring sleeve (411) are provided with connecting posts (410), the first guide arc block (403) and the second guide arc block (404) are respectively provided with a first connecting block (406) and a second connecting block (407) connected to the connecting posts (410), and the inner portions of the first guide arc block (403) and the second guide arc block (404) are provided with a first connecting block (406) and a second connecting block (407) connected to the connecting posts (410). The second connecting block (407) is provided with a driving module (405), and the outer end of the second connecting block (407) is provided with a positioning push rod (408). The outer end of the positioning push rod (408) is provided with a control cylinder (409).