Intelligent stacking device capable of improving bale arrangement stability

Abstract

The utility model relates to an intelligent stacking device, in particular to an intelligent stacking device capable of improving bale arrangement stability. The intelligent stacking device comprises a bottom plate, a material stacking area, a stacking area, supports, a main sliding rail and a transverse sliding rail, the material stacking area is placed on the left front side of the top of the bottom plate, the stacking area is placed on the right front side of the top of the bottom plate, and the supports distributed left and right are installed on the rear side of the top of the bottom plate. A main sliding rail is installed between the upper portions of the two supports, and a transverse sliding rail is connected to the main sliding rail in a sliding mode. By arranging the air bag, the spray head and the air pipe, the transverse sliding rail moves leftwards to extrude the air bag, the air bag deforms to extrude air into the air pipe, the air enters the spray head through the air pipe and then is sprayed out of the spray head to the main sliding rail, grass roots in the main sliding rail are blown away, and therefore the situation that the grass roots stay in the main sliding rail to affect normal movement of the transverse sliding rail is avoided; and the arrangement stability of the bales in the stacking process is improved.

Description

Technical Field

[0001] The utility model relates to an intelligent stacking device, in particular to an intelligent stacking device for improving the arrangement stability of straw bales. Background Art

[0002] The palletizer is a mechatronics high-tech product. The medium and low-position palletizers can meet the production needs of medium and low output. They can complete the palletizing of various products such as bags, rubber blocks, boxes, etc. according to the required grouping method and number of layers. The automated design of the intelligent palletizer makes the stack compact and neat. In the forage processing industry, it is necessary to stack the bales to facilitate their transportation and storage.

[0003] The patent with the patent authorization announcement number CN220578429U discloses a coordinate stacker, including a crossbeam and a grabbing mechanism; the crossbeam: the slide groove 1 provided on the upper surface thereof is slidably connected to the vertical beam, the slide groove 2 provided on the front surface of the vertical beam is slidably connected to the longitudinal beam, the slide groove 3 provided on the lower surface of the longitudinal beam is slidably connected to the slide seat, and the lower surface of the slide seat is provided with an adjustment box. Although the above patent can grasp and stack materials according to actual conditions, and has a wide range of application for grasping materials, it still has some shortcomings in actual use. For example, when stacking materials such as straw bales that are easy to fall off, since the track of the crossbeam is facing upward, the fallen materials are easy to fall into the track of the crossbeam, resulting in the vertical beam squeezing the materials in the track of the crossbeam when it moves horizontally in the track of the crossbeam, causing the track of the crossbeam to be blocked, thereby affecting the normal movement of the vertical beam and reducing the stability of the material arrangement during the stacking process.

[0004] Therefore, there is a particular need for an intelligent stacking device that can improve the stability of straw bale arrangement to solve the problems existing in the prior art. Utility Model Content

[0005] In order to overcome the shortcomings of the existing patent that the track of the cross beam is facing upward, so the fallen materials are easy to fall into the track of the cross beam, resulting in the vertical beam squeezing the materials in the track of the cross beam when it moves horizontally in the track of the cross beam, causing the track of the cross beam to be blocked, thereby affecting the normal movement of the vertical beam and reducing the stability of the material arrangement during the stacking process, the utility model provides an intelligent stacking device for improving the stability of the arrangement of straw bales.

[0006] The utility model is realized by the following technical means: an intelligent stacking device for improving the stability of straw bale arrangement, comprising a bottom plate, a stacking area, a stacking area, a bracket, a main slide rail, a transverse slide rail, a vertical slide rail, an electric slider, a mounting shell and a gripper, a stacking area is placed on the left front side of the top of the bottom plate, a stacking area is placed on the right front side of the top of the bottom plate, brackets distributed on the left and right are installed on the rear side of the top of the bottom plate, a main slide rail is installed between the upper parts of the two brackets, a transverse slide rail is slidably connected to the main slide rail, and a vertical slide rail is slidably connected to the transverse slide rail An electric slider is slidably connected to the vertical slide rail, a mounting shell is fixedly connected to the front of the electric slider, and a grabber distributed front and rear is slidably connected to the lower part of the mounting shell. It also includes an airbag, a nozzle and an air pipe. An airbag is connected to the left side of the upper part of the main slide rail, and a plurality of nozzles distributed laterally are installed on the rear side of the upper part of the main slide rail. The air holes of the nozzles face the main slide rail so that the nozzles spray gas onto the main slide rail. An air pipe is connected between the airbag and the plurality of nozzles. The airbag is squeezed by moving the horizontal slide rail to the left, so that the gas inside the airbag enters the nozzle.

[0007] More preferably, it also includes a motor, a gear and a rack. The motor is installed inside the mounting shell, the output shaft of the motor is fixedly connected to a gear, the gripping clamp is fixedly connected to a rack, the gear and the rack are meshed, the gear rotates through the operation of the motor, and the rack drives the gripping clamp to move inward.

[0008] More preferably, vertical plates are further included, and both left and right sides of the stacking area are connected with vertical plates.

[0009] More preferably, it also includes a cylinder and a push plate. The cylinder is installed on the front side of the top of the bottom plate. The push plate is fixedly connected to the telescopic rod of the cylinder. The push plate contacts the vertical plate on the left. The telescopic rod of the cylinder is extended to make the push plate move to the right to push the vertical plate and the stacking area on the left.

[0010] More preferably, the push plate and the top surface of the vertical plate are on the same horizontal plane, so that the push plate fully contacts the vertical plate on the left side to push the stacking area.

[0011] More preferably, a controller is further included, and the controller is installed on the left rear side of the top of the base plate, and the controller is electrically connected to the main slide rail, the horizontal slide rail, the vertical slide rail, the electric slider, the motor and the cylinder.

[0012] From the above description of the structure of the utility model, it can be seen that the design starting point, concept and advantages of the utility model are: 1. By setting the airbag, the nozzle and the air pipe, the transverse slide rail moves to the left to squeeze the airbag. After the airbag is deformed, the gas is squeezed into the air pipe. The gas enters the nozzle through the air pipe and is then sprayed from the nozzle to the main slide rail, blowing away the grass roots in the track of the main slide rail, thereby preventing the grass roots from staying in the track of the main slide rail and affecting the normal movement of the transverse slide rail, thereby improving the stability of the arrangement of straw bales during stacking.

[0013] 2. By setting up the cylinder, push plate and vertical plate, the telescopic rod of the cylinder is controlled to extend, so that the push plate moves to the right to push the vertical plate and the stacking area on the left, and the stacking area is pushed off the bottom plate, thereby eliminating the need to manually move the stacking area. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0015] Figure 2 It is a three-dimensional structural schematic diagram of the components such as the bracket, the main slide rail and the transverse slide rail of the utility model.

[0016] Figure 3 It is a three-dimensional structural schematic diagram of the electric slide rail, the mounting shell and the gripper of the utility model.

[0017] Figure 4 It is a three-dimensional cross-sectional structural schematic diagram of the motor, gear, rack and other components of the utility model.

[0018] Figure 5 It is a three-dimensional structural schematic diagram of the airbag, air pipe, nozzle and other components of the utility model.

[0019] The markings of the components in the accompanying drawings are as follows: 1. bottom plate, 2. stacking area, 3. palletizing area, 301. cylinder, 302. push plate, 303. vertical plate, 4. bracket, 5. main slide rail, 6. horizontal slide rail, 7. vertical slide rail, 701. electric slider, 8. mounting shell, 9. gripper, 10. motor, 11. gear, 1101. rack, 12. airbag, 13. air pipe, 14. nozzle, 15. controller. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] Embodiment: An intelligent stacking device for improving the stability of straw bale arrangement, see Figure 1-Figure 5As shown, it includes a bottom plate 1, a stacking area 2, a palletizing area 3, a vertical plate 303, a bracket 4, a main slide rail 5, a transverse slide rail 6, a vertical slide rail 7, an electric slider 701, a mounting shell 8, a gripper 9, a motor 10, a gear 11 and a rack 1101. The stacking area 2 is placed on the left front side of the top of the bottom plate 1, and the palletizing area 3 is placed on the right front side of the top of the bottom plate 1. The palletizing area 3 is connected to the left and right sides of the vertical plate 3. The rear side of the top of the bottom plate 1 is connected to the brackets 4 distributed on the left and right by bolts. The main slide rail 5 is connected to the transverse slide rail 6 in a sliding manner. The transverse slide rail 6 is connected to the vertical slide rail 7 in a sliding manner. The electric slider 701 is connected to the mounting shell 8 by welding at the front, and the lower part of the mounting shell 8 is connected to the front and rear distributed brackets 4. The gripper 9 has a motor 10 connected to the inside of the mounting shell 8 by bolts, a gear 11 is connected to the output shaft of the motor 10 by welding, a rack 1101 is connected to the gripper 9 by welding, the gear 11 is meshed with the rack 1101, the gear 11 is rotated by the operation of the motor 10, and the rack 1101 drives the gripper 9 to move inward, and also includes an airbag 12, a nozzle 14 and an air pipe 13, the airbag 12 is connected to the left side of the upper part of the main slide rail 5, and a plurality of laterally distributed nozzles 14 are connected to the rear side of the upper part of the main slide rail 5 by bolts, the air holes of the nozzle 14 face the main slide rail 5, so that the nozzle 14 sprays gas onto the main slide rail 5, and an air pipe 13 is connected between the airbag 12 and the plurality of nozzles 14, and the airbag 12 is squeezed by the transverse slide rail 6 moving to the left, so that the gas inside the airbag 12 enters the inside of the nozzle 14.

[0022] See also Figure 2 As shown, it also includes a cylinder 301 and a push plate 302. The cylinder 301 is connected to the front side of the top of the bottom plate 1 by bolts, and the push plate 302 is connected to the telescopic rod of the cylinder 301 by welding. The push plate 302 and the top surface of the vertical plate 303 are on the same horizontal plane, so that the push plate 302 fully contacts the vertical plate 303 on the left to push the stacking area 3. By extending the telescopic rod of the cylinder 301, the push plate 302 moves to the right to push the vertical plate 303 and the stacking area 3 on the left.

[0023] See also Figure 1 and Figure 2 As shown, a controller 15 is also included. The controller 15 is connected to the left rear side of the top of the base plate 1 by bolts. The controller 15 is electrically connected to the main slide rail 5, the horizontal slide rail 6, the vertical slide rail 7, the electric slider 701, the motor 10 and the cylinder 301.

[0024] First, the staff stacks an appropriate amount of straw bales vertically on the stacking area 2, then turns on the main slide rail 5, the transverse slide rail 6 and the vertical slide rail 7 through the controller 15, controls the electric slider 701 to move upward in the vertical slide rail 7, and controls the transverse slide rail 6 to move left in the main slide rail 5. When the transverse slide rail 6 and the electric slider 701 move to the appropriate position, so that the two grippers 9 are placed on the left and right sides of the highest straw bale, the staff turns on the motor 10, and the output shaft of the motor 10 rotates to drive the gear 11 to rotate, so that the gear 11 and the rack 1101 are meshed in the positive direction, and then the rack 1101 drives the gripper 9 to move inward to clamp the straw bale. After clamping, the transverse slide rail 6 is controlled to move right, and the electric slider 701 is controlled to move downward to place the straw bale on the stacking area 3, and then the output shaft of the motor 10 is controlled to reverse, so that the gear 11 is reversed and meshed with the rack 1101 in the opposite direction, and then the rack 1101 drives the gripper 9 to move outward to loosen the straw bale, and then repeat the above steps to stack other straw bales neatly The bales are arranged on the stacking area 3 for stacking. During the stacking process, the vertical slide rail 7 is controlled to move forward in the transverse slide rail 6, so that the bales are arranged at different positions of the stacking area 3. When the bales are clamped, the grass roots in the bales will fall out and fall into the track of the main slide rail 5 under the influence of external wind factors. When the transverse slide rail 6 moves to the left, it will squeeze the airbag 12. After the airbag 12 is deformed, the gas is squeezed into the air pipe 13. The gas enters the nozzle 14 through the air pipe 13 and then sprayed from the nozzle 14. When the bale stacking is completed, the staff turns on the cylinder 301 to control the extension of the telescopic rod of the cylinder 301, thereby making the push plate 302 move to the right to push the vertical plate 303 and the stacking area 3 on the left, and pushes the stacking area 3 off the bottom plate 1, thereby eliminating the need to manually move the stacking area 3.

[0025] Although the present disclosure has been shown and described with reference to specific exemplary embodiments of the present disclosure, it should be understood by those skilled in the art that various changes in form and details may be made to the present disclosure without departing from the spirit and scope of the present disclosure as defined by the appended claims and their equivalents. Therefore, the scope of the present disclosure should not be limited to the above-mentioned embodiments, but should be determined not only by the appended claims, but also by the equivalents of the appended claims.

Claims

1. An intelligent stacking device for improving the stability of bale arrangement, comprising a base plate (1), a stacking area (2), a stacking area (3), a bracket (4), a main slide rail (5), a transverse slide rail (6), a vertical slide rail (7), an electric slider (701), a mounting shell (8) and a gripper (9), wherein the stacking area (2) is placed on the left front side of the top of the base plate (1), the stacking area (3) is placed on the right front side of the top of the base plate (1), the brackets (4) distributed on the left and right are installed on the rear side of the top of the base plate (1), the main slide rail (5) is installed between the upper parts of the two brackets (4), the transverse slide rail (6) is slidably connected to the main slide rail (5), the vertical slide rail (7) is slidably connected to the transverse slide rail (6), the electric slider (701) is slidably connected to the mounting shell (8) at the front, and the gripper (9) distributed front and rear is slidably connected to the lower part of the mounting shell (8), wherein the main slide rail (5) is slidably connected to the transverse slide rail (6), the vertical slide rail (7) is slidably connected to the electric slider (701), the front part of the electric slider (701) is fixedly connected to the mounting shell (8), and the lower part of the mounting shell (8) is slidably connected to the gripper (9) distributed front and rear, ... The invention also comprises an air bag (12), a nozzle (14) and an air pipe (13); the air bag (12) is connected to the left side of the upper part of the main slide rail (5); a plurality of nozzles (14) distributed laterally are installed on the rear side of the upper part of the main slide rail (5); and the air pipe (13) is connected between the air bag (12) and the plurality of nozzles (14).

2. The intelligent stacking device for improving the stability of bale arrangement according to claim 1, characterized in that: The invention also comprises a motor (10), a gear (11) and a rack (1101); the motor (10) is installed inside the mounting shell (8); the gear (11) is fixedly connected to the output shaft of the motor (10); the rack (1101) is fixedly connected to the gripping clamp (9); and the gear (11) is meshed with the rack (1101).

3. The intelligent stacking device for improving the stability of bale arrangement according to claim 2, characterized in that: It also includes a vertical plate (303), and both left and right sides of the stacking area (3) are connected with the vertical plate (303).

4. The intelligent stacking device for improving the stability of bale arrangement according to claim 3 is characterized in that: It also includes a cylinder (301) and a push plate (302). The cylinder (301) is installed on the front side of the top of the bottom plate (1), and the push plate (302) is fixedly connected to the telescopic rod of the cylinder (301).

5. The intelligent stacking device for improving the stability of bale arrangement according to claim 4, characterized in that: The push plate (302) and the top surface of the vertical plate (303) are on the same horizontal plane, so that the push plate (302) fully contacts the vertical plate (303) on the left side to push the stacking area (3).

6. The intelligent stacking device for improving the stability of bale arrangement according to claim 5, characterized in that: The machine also includes a controller (15), which is installed on the left rear side of the top of the base plate (1). The controller (15) is electrically connected to the main slide rail (5), the transverse slide rail (6), the vertical slide rail (7), the electric slider (701), the motor (10) and the cylinder (301).

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