Purification device for refractory material production

By adopting an adjustable angle liquid spray head and activated carbon filtration system in the refractory material production device, the problem of uneven exhaust gas purification is solved, the purification efficiency and pollutant removal effect are improved, and the operation and maintenance of the device are simplified.

CN222131482UActive Publication Date: 2024-12-10JIAOZUO SHIHENG REFRACTORY MATERIALS CO LTD
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Patent Information

Application Number
CN202420068579.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-10
Publication Date
2024-12-10
Estimated Expiration
2034-01-10

AI Technical Summary

Technical Problem

The existing purification devices for the production of refractory materials cannot achieve uniform and sufficient spray coverage of waste gas, resulting in low mass transfer efficiency between gas and liquid and poor pollutant absorption and removal effects.

Method used

A liquid spray head device with adjustable angle is designed to achieve comprehensive and blind-angle spray purification of waste gas through the sliding cavity plate and the liquid spray head. Combined with the meshing structure of the solenoid valve and the gear rack plate, the liquid spray head is driven back and forth. Move, contact and absorption of waste gas with the treatment liquid, and is further filtered through activated carbon adsorption plate and filter mesh.

Benefits of technology

Improve the efficiency of exhaust gas purification, realize the effective absorption and removal of pollutants in the exhaust gas, reduce pollutant emissions, simplify the replacement process of activated carbon and filter mesh, and improve the operation convenience of the device through observation windows and limit components. and stability.

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Abstract

The utility model provides a purification device for refractory material production, which comprises a mounting frame, a purification box arranged in the mounting frame, an air outlet pipe arranged at an air outlet arranged at the upper end of the purification box, an air inlet pipe arranged at an air inlet arranged at the lower end of the right side of the purification box, and a liquid outlet pipe arranged at a liquid outlet arranged at the lower end of the purification box, and an observation window is arranged in a mounting opening formed in the front side face of the purification box, a spraying purification mechanism is arranged at the lower end in the purification box, and a filtering mechanism is arranged at the upper end of the purification box. According to the purification device for refractory material production, waste gas generated during refractory material production can be comprehensively sprayed and purified without dead angles through the liquid spraying head with the adjustable angle, and the purification efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of refractory material production, and particularly relates to a purification device for refractory material production. Background Art

[0002] Refractory materials are inorganic non-metallic materials used in high-temperature environments. They are mainly used to withstand chemical erosion and physical wear inside high-temperature thermal equipment. They play a key role in the lining of high-temperature industrial furnaces such as iron-making blast furnaces, steel-making converters, glass melting furnaces, ceramic firing kilns, and other high-temperature processing equipment. According to different chemical compositions and properties, refractory materials can be divided into acidic, neutral, alkaline and other types, and can also be subdivided into ordinary refractory materials and advanced refractory materials according to refractoriness. In the production process of refractory materials, a certain amount of waste gas will be generated. Therefore, in order to reduce environmental pollution and comply with environmental protection regulations, a purification device for refractory production is required.

[0003] Existing purification devices for refractory material production purify the waste gas generated during refractory material production by spraying waste gas treatment liquid through a fixed spray head. The fixed spray head cannot achieve uniform and sufficient spray coverage of the waste gas, thereby affecting the mass transfer efficiency between gas and liquid and reducing the absorption and removal effect of pollutants in the waste gas. Utility Model Content

[0004] In view of this, the utility model aims to provide a purification device for refractory material production to address the deficiencies of the prior art. The angle-adjustable liquid spray head can achieve comprehensive, no-dead-angle spray purification of waste gas generated during refractory material production, thereby effectively improving the purification efficiency.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a purification device for refractory material production, including a mounting frame, a purification box is arranged inside the mounting frame, an air outlet pipe is arranged at the air outlet opened at the upper end of the purification box, an air inlet pipe is arranged at the air inlet opened at the lower right end of the purification box, a liquid outlet pipe is arranged at the liquid outlet opened at the lower end of the purification box, a solenoid valve is connected in series in the middle of the liquid outlet pipe, an observation window is arranged in the mounting port opened on the front side of the purification box, a spray purification mechanism is arranged at the lower end of the purification box, a filtering mechanism is arranged at the upper end of the purification box, the spray purification mechanism is slidably arranged on four sliding blocks at the lower end of the purification box, and two adjacent sliding blocks at the front and rear are rotatably connected by rotating shafts respectively. There are cavity plates, and liquid spray heads are arranged in the liquid spray ports evenly distributed at the lower ends of the two cavity plates. Liquid inlet pipes are respectively arranged in the liquid inlets opened at the upper ends of the two cavity plates. Avoidance ports corresponding to the positions of the liquid inlet pipes are opened on the left and right sides of the purification box, and gears are arranged on the rear sides of the outer arc surfaces of the two rotating shafts. A rack plate is arranged inside the purification box, and two gears are meshed and connected with a rack plate. A bidirectional screw is arranged for internal rotation of the purification box, and the two cavity plates are respectively threadedly connected to the corresponding ends of the bidirectional screw. An electric drive unit for driving the bidirectional screw to rotate is arranged on the right side of the purification box, and the electric drive unit includes a motor arranged on the right side of the purification box, and the output shaft of the motor is connected to the right end of the bidirectional screw through a coupling.

[0006] As a further improvement of the present invention, the filtering mechanism includes an activated carbon adsorption plate slidably arranged on the upper end of the purification box, a filter screen located at the lower end of the activated carbon adsorption plate is slidably arranged inside the purification box, a limiting component is arranged on the right side of the purification box, the limiting component includes two spring pieces 1 rotatably arranged on the right side of the purification box, the two spring pieces 1 are installed in cooperation with an activated carbon adsorption plate, and two spring pieces 2 are rotatably arranged on the right side of the purification box, the two spring pieces 2 are installed in cooperation with a filter screen.

[0007] As a further improvement of the utility model, a control panel is provided on the front side of the purification box, and the motor and the solenoid valve are electrically connected to the control panel.

[0008] As a further improvement of the utility model, a support plate is welded and fixed to the lower end of the mounting frame, and four mounting holes are opened inside the support plate.

[0009] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0010] Firstly, by connecting the liquid inlet pipe to the external waste gas treatment liquid delivery pipe, the waste gas treatment liquid enters the interior of the cavity plate and is sprayed out through multiple spray heads, and then the air inlet pipe is connected to the waste gas pipe of the refractory material production device, and the motor is turned on to run, and the output shaft rotates to drive the bidirectional screw to rotate, and then drives the spray heads on the cavity plates on both sides to move back and forth to spray the waste. At the same time, the gear on the rotating shaft is affected by the meshing relationship of the rack plate and starts to rotate, thereby driving the spray heads on the cavity plates on both sides to rotate slightly back and forth to spray the waste gas. The pollutants in the waste gas come into contact and absorption with the dissolved substances in the waste gas treatment liquid, and the pollutants are dissolved, adsorbed or chemically converted into low-pollution waste gas. The spray head with adjustable angle can realize comprehensive and dead-angle spray purification of the waste gas generated during the production of refractory materials, effectively improving the purification efficiency.

[0011] Secondly, low-pollution exhaust gas will rise upward, and then be further filtered by the filter net and activated carbon adsorption plate in turn. The filtered exhaust gas is purified into pollution-free gas and discharged from the exhaust pipe. When it is necessary to clean or replace the activated carbon adsorption plate and the filter net, the rotating spring piece 1 and the spring piece 2 are sequentially turned to make them leave the surface of the activated carbon adsorption plate and the filter net, and then the personnel take out the activated carbon adsorption plate and the filter net for cleaning and replacement, and then insert the cleaned or replaced activated carbon adsorption plate and the filter net into the interior of the purification box, and sequentially turn the rotating spring piece 1 and the spring piece 2 to make them close to the surface of the activated carbon adsorption plate and the filter net to limit them, and the activated carbon adsorption plate and the filter net can be quickly disassembled for cleaning and replacement.

[0012] Third, the purification situation inside the purification box can be observed through the observation window, so that personnel can understand the internal exhaust gas purification situation in time.

[0013] Fourthly, the purification device is supported by the support plate, and the mounting holes are convenient for personnel to fix it, thereby preventing the purification device from moving during operation, and making the operation of the purification device more stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0015] Figure 1 It is a structural schematic diagram of the utility model;

[0016] Figure 2 It is a schematic diagram of the enlarged structure of point A of the utility model;

[0017] Figure 3 This is a schematic cross-sectional view of the purification box of the utility model;

[0018] Figure 4 It is a schematic diagram of the front view, sectional view and front view structure of the utility model.

[0019] In the figure: 101, mounting frame; 102, purification box; 103, observation window; 104, air outlet pipe; 105, air inlet pipe; 106, support plate; 107, liquid outlet pipe; 108, solenoid valve; 201, liquid inlet pipe; 202, motor; 203, bidirectional screw rod; 204, cavity plate; 205, liquid spray head; 206, rack plate; 207, gear; 208, sliding block; 301, activated carbon adsorption plate; 302, filter screen; 303, spring piece 1; 304, spring piece 2; 401, control panel. DETAILED DESCRIPTION

[0020] In order to better understand the present invention, the content of the present invention is further clearly described below in conjunction with the embodiments, but the protection content of the present invention is not limited to the following embodiments. In the following description, a large number of specific details are given in order to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without one or more of these details.

[0021] like Figure 1 , 2 As shown in Figures 3 and 4, a purification device for refractory material production includes a mounting frame 101, a purification box 102 is arranged inside the mounting frame 101, an air outlet port opened at the upper end of the purification box 102 is provided with an air outlet pipe 104, an air inlet port opened at the lower right end of the purification box 102 is provided with an air inlet pipe 105, a liquid outlet port opened at the lower end of the purification box 102 is provided with a liquid outlet pipe 107, a solenoid valve 108 is connected in series in the middle of the liquid outlet pipe 107, an observation window 103 is arranged in the mounting port opened on the front side of the purification box 102, a spray purification mechanism is arranged at the lower end of the purification box 102, and the purification box 102 is provided with a spray purification mechanism. 02 is provided with a filtering mechanism at the upper end, and the filtering mechanism includes an activated carbon adsorption plate 301 slidably arranged at the upper end of the purification box 102, and a filter screen 302 located at the lower end of the activated carbon adsorption plate 301 is slidably arranged inside the purification box 102, and a limiting component is provided on the right side of the purification box 102, and the limiting component includes two spring pieces 1 303 rotatably arranged on the right side of the purification box 102, and the two spring pieces 1 303 are installed in conjunction with an activated carbon adsorption plate 301, and two spring pieces 2 304 are rotatably arranged on the right side of the purification box 102, and the two spring pieces 2 304 are installed in conjunction with a filter screen 302.

[0022] like Figure 1 , 3As shown in FIG. 4, the spray purification mechanism is slidably arranged on four sliding blocks 208 at the lower end of the purification box 102, and the cavity plates 204 are rotatably connected between the two adjacent sliding blocks 208 through the rotating shaft, and the liquid spraying ports evenly distributed at the lower ends of the two cavity plates 204 are provided with liquid spraying heads 205, and the liquid inlet ports opened at the upper ends of the two cavity plates 204 are respectively provided with liquid inlet pipes 201, and the left and right sides of the purification box 102 are provided with avoidance ports corresponding to the positions of the liquid inlet pipes 201, and the rear sides of the outer arc surfaces of the two rotating shafts are provided with gears 207. A rack plate 206 is provided inside the purification box 102, and two gears 207 are meshed and connected with a rack plate 206. A bidirectional screw rod 203 is rotatably provided inside the purification box 102, and two cavity plates 204 are respectively threadedly connected to the corresponding ends of the bidirectional screw rod 203. An electric drive unit for driving the bidirectional screw rod 203 to rotate is provided on the right side of the purification box 102. The electric drive unit includes a motor 202 arranged on the right side of the purification box 102, and the output shaft of the motor 202 is connected to the right end of the bidirectional screw rod 203 through a coupling.

[0023] like Figure 1 As shown, a control panel 401 is provided on the front side of the purification box 102, and the motor 202 and the solenoid valve 108 are both electrically connected to the control panel 401.

[0024] The personnel connect the liquid inlet pipe 201 to the external waste gas treatment liquid delivery pipe, so that the waste gas treatment liquid enters the interior of the cavity plate 204 and is sprayed out through multiple spray heads 205. Then the air inlet pipe 105 is connected to the waste gas pipe of the refractory material production device. Then, the control panel 401 is used to control the motor 202 to start. The output shaft rotates to drive the bidirectional screw rod 203 to rotate, and then drives the spray heads 205 on the cavity plates 204 on both sides to move back and forth to spray the waste. At the same time, the gear 207 on the rotating shaft is affected by the meshing relationship of the rack plate 206 and starts to rotate, thereby driving the spray heads 205 on the cavity plates 204 on both sides to rotate slightly back and forth to spray the waste gas. The pollutants in the waste gas come into contact with and absorb the dissolved substances in the waste gas treatment liquid. The pollutants are dissolved, adsorbed or chemically reacted to be converted into low-pollution waste gas. The solenoid valve 108 is opened by the control panel 401 to discharge the waste gas treatment liquid after contacting the waste gas from the purification box 102.

[0025] The low-pollution exhaust gas will rise upward, and then be further filtered by the filter screen 303 and the activated carbon adsorption plate 301 in turn. The filtered exhaust gas is purified into pollution-free gas and discharged from the exhaust pipe 104. When it is necessary to clean or replace the activated carbon adsorption plate 301 and the filter screen 303, the personnel will turn the rotating spring piece 1 302 and the spring piece 2 304 in turn to make them leave the surface of the activated carbon adsorption plate 301 and the filter screen 303, and then the personnel will take out the activated carbon adsorption plate 301 and the filter screen 303 for cleaning and replacement, and then insert the cleaned or replaced activated carbon adsorption plate 301 and the filter screen 303 into the interior of the purification box 102, and turn the rotating spring piece 1 302 and the spring piece 2 304 in turn to make them close to the surface of the activated carbon adsorption plate 301 and the filter screen 303 to limit them.

[0026] Personnel can also observe the purification situation inside the purification box 102 through the observation window 103.

[0027] According to another embodiment of the present invention, Figure 1 As shown, a support plate 106 is welded and fixed to the lower end of the mounting frame 101, and four mounting holes are opened inside the support plate 106. The purification device is supported by the support plate 106, and the mounting holes are convenient for personnel to fix it.

[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Other modifications or equivalent substitutions made to the technical solution of the utility model by ordinary technicians in this field should be included in the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.

Claims

1. A purification device for refractory material production, comprising a mounting frame (101), characterized in that: A purification box (102) is arranged inside the mounting frame (101); an air outlet (104) is arranged at the air outlet opened at the upper end of the purification box (102); an air inlet (105) is arranged at the air inlet opened at the lower right end of the purification box (102); a liquid outlet (107) is arranged at the liquid outlet opened at the lower end of the purification box (102); a solenoid valve (108) is connected in series in the middle of the liquid outlet (107); an observation window (103) is arranged in the mounting opening opened at the front side of the purification box (102); a spray purification mechanism is arranged at the lower end of the purification box (102); and a filtering mechanism is arranged at the upper end of the purification box (102).

2. A purification device for refractory material production according to claim 1, characterized in that: The spray purification mechanism comprises four sliding blocks (208) slidably arranged at the lower end of the purification box (102); two front and rear adjacent sliding blocks (208) are rotatably connected with a cavity plate (204) via a rotating shaft; liquid spraying ports evenly distributed at the lower ends of the two cavity plates (204) are each provided with a liquid spraying head (205); liquid inlet ports at the upper ends of the two cavity plates (204) are each provided with a liquid inlet pipe (201); and left and right sides of the purification box (102) are provided with liquid inlet pipes (201) corresponding to the positions of the liquid inlet pipes (201). The purification box (102) has an escape opening, gears (207) are arranged on the rear sides of the outer arc surfaces of the two rotating shafts, a rack plate (206) is arranged inside the purification box (102), the two gears (207) are meshed and connected with the rack plate (206), a bidirectional screw rod (203) is arranged inside the purification box (102) for rotation, the two cavity plates (204) are respectively threadedly connected to the corresponding ends of the bidirectional screw rod (203), and the right side surface of the purification box (102) is provided with an electric drive unit for driving the bidirectional screw rod (203) to rotate.

3. A purification device for refractory material production as claimed in claim 2, characterized in that: The electric drive unit comprises a motor (202) arranged on the right side of the purification box (102), and the output shaft of the motor (202) is connected to the right end of the bidirectional screw rod (203) through a coupling.

4. A purification device for refractory material production according to claim 1, characterized in that: The filtering mechanism comprises an activated carbon adsorption plate (301) slidably arranged at the upper end of the purification box (102), a filter screen (302) located at the lower end of the activated carbon adsorption plate (301) is slidably arranged inside the purification box (102), and a limit position component is arranged on the right side surface of the purification box (102).

5. A purification device for refractory material production as claimed in claim 4, characterized in that: The limiting assembly comprises two spring pieces (303) rotatably arranged on the right side of the purification box (102), the two spring pieces (303) being mounted in cooperation with an activated carbon adsorption plate (301), and two spring pieces (304) rotatably arranged on the right side of the purification box (102), the two spring pieces (304) being mounted in cooperation with a filter screen (302).

6. A purification device for refractory material production according to claim 1, characterized in that: A support plate (106) is welded and fixed to the lower end of the mounting frame (101), and four mounting holes are provided inside the support plate (106).

7. A purification device for refractory material production as claimed in claim 2, characterized in that: A control panel (401) is provided on the front side of the purification box (102), and the motor (202) and the solenoid valve (108) are both electrically connected to the control panel (401).