Preparation device of quick-dry soft film anti-rust oil special for QPQ

Abstract

The utility model relates to the technical field of anti-rust oil production, and particularly discloses a QPQ special quick-dry soft film anti-rust oil preparation device which comprises a mixing cylinder, a feeding structure is arranged at the top of the mixing cylinder, and a temperature control stirring structure is arranged in the mixing cylinder. According to the QPQ special quick-dry soft film anti-rust oil preparation device, a feeding structure is arranged, three liquid boxes are filled with film agent solvent oil, base oil and a first oil soluble corrosion inhibitor correspondingly, three liquid electromagnetic valves are opened, when a liquid flowmeter senses that the specified capacity is reached, the electromagnetic valves are closed, liquid of the specified capacity enters a mixing barrel through a feeding hopper, and the liquid in the specified capacity enters the mixing barrel; and by arranging a temperature control stirring structure, a controller controls a heating pipe to operate, a motor moves to drive a rotating rod and a stirring rod to rotate, a defoaming ball slides outside the stirring rod, vibrating pieces collide with one another to generate vibration to eliminate bubbles in liquid, defoaming of a product is facilitated, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of anti-rust oil production, in particular to a QPQ special quick-drying soft film anti-rust oil preparation device. Background Art

[0002] Anti-rust oil is an oil solvent with reddish-brown appearance and anti-rust function. It is composed of raw materials such as oil-soluble corrosion inhibitors, base oils and auxiliary additives. QPQ technology is a new surface treatment technology developed based on pollution-free salt bath composite treatment technology as its basic process. The treated anti-rust oil has high wear resistance, high corrosion resistance, and small deformation and other advantages.

[0003] After searching, the Chinese utility model patent with patent number CN217855633U discloses a liquid mixing device of highly compatible gas phase anti-rust oil, which specifically discloses a barrel body and a barrel cover, wherein mounting blocks are symmetrically fixed on the outer walls of both sides of the barrel body, movable rods are symmetrically and movably inserted on the top of the mounting blocks, connecting blocks are fixed on the top of the movable rods, and a control mechanism is fixed on the bottom of the movable rods, a motor is fixed on the top of the barrel cover, a rotating shaft is rotatably inserted on the bottom of the barrel cover, a plurality of stirring rods are symmetrically fixed on the rotating shaft, a support rod is fixed in the barrel body below the rotating shaft, and a positioning mechanism used in conjunction with the rotating shaft is fixed on the support rod. It can be known from the figures and texts of the utility model patent that in the utility model patent, manual weighing is required to pour the raw materials into the barrel body, and bubbles will be generated in the process of stirring the raw materials, and the product needs to be defoamed, which affects the production efficiency. Therefore, a QPQ special quick-drying soft film anti-rust oil preparation device is proposed to solve the above problems. Utility Model Content

[0004] In view of the shortcomings of the prior art, the utility model provides a QPQ special quick-drying soft film anti-rust oil preparation device, which has the advantages of automatic weighing and preventing bubble generation, and solves the problem that manual weighing is required to pour the raw materials into the cylinder, and bubbles are generated during the stirring process of the raw materials, and the product needs to be defoamed, affecting production efficiency.

[0005] In order to achieve the above-mentioned purpose of automatic weighing and preventing the generation of bubbles, the utility model provides the following technical solutions: a QPQ special quick-drying soft film anti-rust oil preparation device, comprising a mixing cylinder, a feeding structure is arranged on the top of the mixing cylinder, a controller is fixedly connected to the bottom of the mixing cylinder, a discharge pipe is fixedly connected to the right side of the mixing cylinder, and a temperature control stirring structure is arranged inside the mixing cylinder;

[0006] The temperature control stirring structure includes a motor, a rotating rod, a stirring rod, a debubbling ball, a vibrating plate, a limiting plate, a heating tube and a temperature sensor. The top of the mixing barrel is fixedly connected to the motor, the output end of the motor is provided with a rotating rod, the outside of the rotating rod is fixedly connected to a number of stirring rods, the outsides of several stirring rods are provided with debubbling balls, the outsides of several debubbling balls are fixedly connected to the vibrating plate, the outsides of several stirring rods are fixedly connected to the limiting plate, the inner bottom wall of the mixing barrel is fixedly connected to a number of heating tubes, and the inner bottom wall of the mixing barrel is fixedly connected to the temperature sensor.

[0007] Furthermore, the feeding structure includes a feeding hopper, a liquid box, a liquid flow meter and a solenoid valve. The top of the mixing cylinder is fixedly connected to the feeding hopper, and the top of the feeding hopper is fixedly connected to four liquid boxes. The outsides of the four liquid boxes are each provided with a liquid flow meter, and the outsides of the four liquid boxes are each provided with a solenoid valve, so as to automatically control the amount of liquid entering the mixing cylinder.

[0008] Furthermore, a rotation hole matched with the rotation rod is opened at the top of the mixing barrel, and the bottom end of the rotation rod passes through the rotation hole and extends to the inside of the mixing barrel, so as to facilitate the normal rotation of the rotation rod.

[0009] Furthermore, a plurality of the defoaming balls are provided with sliding holes adapted to the stirring rod on their exteriors, so that the defoaming balls can slide conveniently on the exteriors of the stirring rod.

[0010] Furthermore, the vibration plates outside the plurality of defoaming balls are staggered to facilitate the vibration plates to collide with each other and defoam through vibration.

[0011] Furthermore, a feed hole matched with the feed hopper is provided on the top of the mixing cylinder, and a through hole matched with the liquid box is provided on the top of the feed hopper, so that the liquid in the liquid box can enter the interior of the mixing cylinder through the feed hopper.

[0012] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0013] 1. The QPQ special quick-drying soft film anti-rust oil preparation device is equipped with a feeding structure. The three liquid tanks are respectively filled with film agent solvent oil, base oil and the first oil-soluble corrosion inhibitor. The three liquid solenoid valves are opened. When the liquid flow meter senses that the specified capacity is reached, the solenoid valve is closed. The specified capacity of liquid enters the interior of the mixing barrel through the feeding hopper, which is convenient for automatic weighing, reduces manual operation and improves automation efficiency.

[0014] 2. The QPQ special quick-drying soft film anti-rust oil preparation device is equipped with a temperature control stirring structure. The heating tube is controlled by a controller. When the temperature sensor senses that the liquid inside the mixing cylinder reaches the specified temperature, the motor drives the rotating rod and the stirring rod to rotate. When rotating, the defoaming ball slides on the outside of the stirring rod, and the vibration plates collide with each other to generate vibration to eliminate bubbles in the liquid, which is convenient for adjusting the temperature and defoaming the product, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional diagram of the structure of the utility model;

[0016] Figure 2 This is a front view of the feeding structure of the utility model;

[0017] Figure 3 This is a front cross-sectional view of the mixing barrel structure of the utility model.

[0018] In the figure: 1. mixing barrel; 2. feeding structure; 201. feeding hopper; 202. liquid box; 203. liquid flow meter; 204. solenoid valve; 3. controller; 4. discharge pipe; 5. temperature control stirring structure; 501. motor; 502. rotating rod; 503. stirring rod; 504. defoaming ball; 505. vibrating plate; 506. limit plate; 507. heating tube; 508. temperature sensor. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-3 The QPQ special quick-drying soft film anti-rust oil preparation device in this embodiment includes a mixing drum 1, a feeding structure 2 is arranged on the top of the mixing drum 1, a controller 3 is fixedly connected to the bottom of the mixing drum 1, a discharge pipe 4 is fixedly connected to the right side of the mixing drum 1, and a temperature control stirring structure 5 is arranged inside the mixing drum 1;

[0021] The temperature control stirring structure 5 includes a motor 501, a rotating rod 502, a stirring rod 503, a debubbling ball 504, a vibrating plate 505, a limiting plate 506, a heating tube 507 and a temperature sensor 508. The top of the mixing barrel 1 is fixedly connected with the motor 501, the output end of the motor 501 is provided with a rotating rod 502, the outside of the rotating rod 502 is fixedly connected with a number of stirring rods 503, the outsides of the several stirring rods 503 are all provided with debubbling balls 504, the outsides of the several debubbling balls 504 are all fixedly connected with the vibrating plate 505, the outsides of the several stirring rods 503 are all fixedly connected with the limiting plate 506, the inner bottom wall of the mixing barrel 1 is fixedly connected with a number of heating tubes 507, and the inner bottom wall of the mixing barrel 1 is fixedly connected with the temperature sensor 508;

[0022] The feeding structure 2 includes a feeding hopper 201, a liquid box 202, a liquid flow meter 203 and a solenoid valve 204. The top of the mixing barrel 1 is fixedly connected to the feeding hopper 201, and the top of the feeding hopper 201 is fixedly connected to four liquid boxes 202. The outside of the four liquid boxes 202 is provided with a liquid flow meter 203, and the outside of the four liquid boxes 202 is provided with a solenoid valve 204.

[0023] In the case implementation, the controller 3 can control the operation of the liquid flow meter 203 , the solenoid valve 204 , the motor 501 , the heating tube 507 and the temperature sensor 508 .

[0024] In the case implementation, the four liquid boxes 202 are respectively filled with film solvent oil, base oil, a first oil-soluble corrosion inhibitor and a second oil-soluble corrosion inhibitor, so as to facilitate the corresponding liquids to be put into the mixing box 1.

[0025] In the case implementation, the inner bottom wall of the mixing barrel 1 is in an inclined state to facilitate the discharge of the product from the discharge pipe 4, and the limit plate 506 prevents the defoaming ball 504 from detaching from the stirring rod 503.

[0026] When implementing, follow these steps:

[0027] 1) First, the three liquid tanks 202 are respectively filled with film solvent oil, base oil and the first oil-soluble corrosion inhibitor, and the three liquid solenoid valves 204 are opened. When the liquid flow meter 203 senses that the specified capacity has been reached, the solenoid valves 204 are closed, and the specified volume of liquid enters the interior of the mixing barrel 1 through the hopper 201;

[0028] 2) Then, the heating tube 507 is controlled by the controller 3 to operate. When the temperature sensor 508 senses that the liquid inside the mixing barrel 1 reaches 100 to 110 degrees Celsius, the motor 501 drives the rotating rod 502 and the stirring rod 503 to rotate, stirring the liquid in the mixing barrel 1. After a certain period of time, the stirring is stopped and waits for one to two hours;

[0029] 3) The heating tube 507 is controlled by the controller 3 to operate. When the temperature sensor 508 senses that the liquid inside the mixing drum 1 reaches 80 to 90 degrees Celsius, the last liquid tank 202 is filled with a second soluble corrosion inhibitor, and the corresponding solenoid valve 204 is opened. When the liquid flow meter 203 senses that the specified capacity is reached, the solenoid valve 204 is closed, and the specified capacity of the second soluble corrosion inhibitor enters the mixing drum 1. The motor 501 drives the rotating rod 502 and the stirring rod 503 to rotate, and the liquid in the mixing drum 1 is stirred. After a certain period of time, the stirring is stopped and wait for thirty minutes to an hour;

[0030] 4) Finally, the liquid in the mixing barrel 1 is discharged through the discharge pipe 4 to obtain a quick-drying soft film anti-rust oil.

[0031] In summary, the QPQ special quick-drying soft film anti-rust oil preparation device is provided with a feeding structure 2, three liquid tanks 202 are respectively filled with film solvent oil, base oil and a first oil-soluble corrosion inhibitor, three liquid solenoid valves 204 are opened, and when the liquid flow meter 203 senses that the specified capacity has been reached, the solenoid valve 204 is closed, and the specified capacity of liquid enters the interior of the mixing barrel 1 through the feeding hopper 201.

[0032] In addition, by setting a temperature-controlled stirring structure 5, the heating tube 507 is controlled by the controller 3 to operate, and when the temperature sensor 508 senses that the liquid inside the mixing barrel 1 has reached a specified temperature, the motor 501 moves to drive the rotating rod 502 and the stirring rod 503 to rotate. During rotation, the defoaming ball 504 slides on the outside of the stirring rod 503, and the vibration plates 505 collide with each other to generate vibration to eliminate bubbles in the liquid, thereby solving the problem in the utility model patent with patent number CN217855633U that manual weighing is required to pour the raw materials into the barrel, and bubbles are generated during the stirring of the raw materials, and the product needs to be defoamed, which affects the production efficiency.

[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. QPQ special quick-drying soft film anti-rust oil preparation device, including a mixing cylinder (1), characterized in that: The top of the mixing barrel (1) is provided with a feeding structure (2), the bottom of the mixing barrel (1) is fixedly connected with a controller (3), the right side of the mixing barrel (1) is fixedly connected with a discharge pipe (4), and the interior of the mixing barrel (1) is provided with a temperature control stirring structure (5); The temperature control stirring structure (5) comprises a motor (501), a rotating rod (502), a stirring rod (503), a defoaming ball (504), a vibrating plate (505), a limiting plate (506), a heating tube (507) and a temperature sensor (508). The top of the mixing barrel (1) is fixedly connected to the motor (501), the output end of the motor (501) is provided with a rotating rod (502), and the outside of the rotating rod (502) is fixedly connected to a plurality of A stirring rod (503), a plurality of the stirring rods (503) are provided with a debubbling ball (504) on the outside, a plurality of the debubbling balls (504) are fixedly connected to a vibration plate (505) on the outside, a plurality of the stirring rods (503) are fixedly connected to a limiting plate (506) on the outside, a plurality of heating tubes (507) are fixedly connected to the inner bottom wall of the mixing barrel (1), and a temperature sensor (508) is fixedly connected to the inner bottom wall of the mixing barrel (1).

2. The QPQ special quick-drying soft film anti-rust oil preparation device according to claim 1 is characterized in that: The feeding structure (2) comprises a feeding hopper (201), a liquid box (202), a liquid flow meter (203) and a solenoid valve (204); the top of the mixing cylinder (1) is fixedly connected to the feeding hopper (201); the top of the feeding hopper (201) is fixedly connected to four liquid boxes (202); the outsides of the four liquid boxes (202) are each provided with a liquid flow meter (203); and the outsides of the four liquid boxes (202) are each provided with a solenoid valve (204).

3. The QPQ special quick-drying soft film anti-rust oil preparation device according to claim 1 is characterized in that: The top of the mixing cylinder (1) is provided with a rotation hole matched with the rotation rod (502), and the bottom end of the rotation rod (502) passes through the rotation hole and extends into the interior of the mixing cylinder (1).

4. The QPQ special quick-drying soft film anti-rust oil preparation device according to claim 1 is characterized in that: The exteriors of the plurality of defoaming balls (504) are each provided with a sliding hole adapted to fit the stirring rod (503).

5. The QPQ special quick-drying soft film anti-rust oil preparation device according to claim 1 is characterized in that: The vibrating plates (505) outside the plurality of defoaming balls (504) are staggered with each other.

6. The QPQ special quick-drying soft film anti-rust oil preparation device according to claim 2 is characterized in that: The top of the mixing cylinder (1) is provided with a material inlet hole that matches the material inlet hopper (201), and the top of the material inlet hopper (201) is provided with a through hole that matches the liquid box (202).

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