Fluidized bed granulator capable of enabling materials to do cyclone motion

By introducing spoiler and cyclone distribution plate into the boiling granulator, the diverting and rotating movement of the airflow is achieved, and the problems of high airflow strength and material adhesion in the prior art are solved, and the boiling effect and long-term filtration of the filter bag are improved. efficiency.

CN222131794UActive Publication Date: 2024-12-10ZHEJIANG XIAOLUN INTELLIGENT MFG CO LTD
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Patent Information

Application Number
CN202422711145.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2024-12-10
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

The existing boiling granulator silo air flow distribution plate is a punching mesh plate, resulting in high airflow strength requirements, easy adherence to the filter bag, reduced filtration efficiency and long working time.

Method used

A boiling granulator including a spoiler and a cyclone distribution plate is designed. The spoiler diverts the airflow and makes it rotate. The cyclone distribution plate uses the airflow after the split to rotate, so that the material can achieve cyclone boiling and reduce the Adhesion risk and improve filtration efficiency.

Benefits of technology

Through the design of spoiler and cyclone distribution plate, the airflow flow rate and flow state are balanced, the airflow usage range is expanded, and the more uniform temperature distribution and boiling effect are achieved, the risk of material adhesion is reduced, and the long-term filtration efficiency of the filter bag is improved.

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Abstract

A fluidized bed granulator capable of enabling materials to do cyclone motion comprises a bottom bin, a stock bin, a main bin and a top bin, an air inlet pipe is externally connected to the air inlet end of the bottom bin, a turbulator located above the air inlet end is arranged in the bottom bin, a cyclone distribution plate located above the turbulator is arranged at the air inlet end of the stock bin, and an air outlet pipe is arranged at the air inlet end of the stock bin. The turbulator can divide airflow into a plurality of strands when the airflow passes through the turbulator, it is guaranteed that each strand of divided airflow can be directly conveyed to the cyclone distribution plate from the periphery, the cyclone distribution plate enables the airflow to be in a rotary motion state when the airflow passes through the cyclone distribution plate, and materials are allowed to be driven to do cyclone boiling motion through the rotary motion of the airflow. The utility model has the beneficial effects that the turbulator is used for shunting air flow, so that the flow and the flowing state of each shunted air flow are balanced, the cyclone distribution plate enables the air flow passing through the cyclone distribution plate to rotate, and the air flow and the temperature are more uniform due to the rotating motion; and a very good boiling effect can be achieved by only needing very small air volume.
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Description

Technical Field

[0001] The utility model relates to the technical field of medicine processing, in particular to a boiling granulator which can make materials perform cyclonic motion. Background Art

[0002] Fluidizing dryer is a drying equipment that heats the air through a heat exchanger to form hot air. The clean hot air is distributed through a valve plate into the body of the fluidizing dryer. The wet material that enters the body of the dryer from the feeder is boiled by the hot air. Since the hot air is in extensive contact with the material, the heat and mass transfer process is increased, so the material can be dried in a shorter time. Fluidizing dryer can be used for drying pharmaceuticals, chemical raw materials, food, grain processing, and feed.

[0003] At present, the airflow distribution plate of the silo of the existing boiling granulator is a perforated mesh plate, and the direction of the holes is perpendicular to the bottom plate. When the airflow enters from the bottom, the airflow direction is perpendicular to the hole plate and upward, blowing up the material to achieve a boiling effect. This method has high requirements on the strength of the airflow, which makes it easy for the material to stick to the filter bag. The filter bag cannot maintain a high filtration efficiency for a long time. At the same time, the use range of the airflow is small, which causes the granulator to require a longer working time. Utility Model Content

[0004] The utility model aims to solve the above-mentioned shortcomings of the prior art and provides a boiling granulator which can make materials move in a cyclonic manner to solve the above-mentioned problems.

[0005] The utility model adopts a technical solution to solve the technical problem: the boiling granulator capable of making materials perform cyclonic motion comprises a bottom bin, a material bin, a main bin and a top bin; the air inlet end of the bottom bin is externally connected with an air inlet pipe; a spoiler located above the air inlet end is arranged in the bottom bin; a cyclonic distribution plate located above the spoiler is arranged at the air inlet end of the material bin; the spoiler can divert the airflow into several streams when the airflow passes through, and ensure that each diverted airflow can be directly sent to the cyclonic distribution plate from all sides; the cyclonic distribution plate makes the airflow present a state of rotational motion when the airflow passes through, and allows the material to be driven to perform cyclonic boiling motion by the rotational motion of the airflow.

[0006] For further improvement, a mounting plate which does not hinder the airflow passing through the air intake end is provided at the air intake end of the bottom bin, a socket is provided at the center position of the mounting plate, a mounting rod is provided in the socket, and the spoiler is provided on the mounting rod.

[0007] Further improvement, the spoiler includes a mounting base plate, and a baffle arranged on the outer peripheral surface of the mounting base plate and distributed along its circumferential direction, the mounting base plate is arranged on the mounting rod, the outer diameter of the baffle gradually increases from bottom to top, and a plurality of first through holes perpendicular to the mounting base plate are arranged on the outer peripheral surface of the baffle.

[0008] For further improvement, an external frame is provided outside the cyclone distribution plate for positioning the cyclone distribution plate at the air inlet of the silo, and the external frame is arranged at the air inlet end of the silo by means of bolts.

[0009] Further improvement, the cyclone distribution plate includes a spliced ​​inner plate and a plurality of spliced ​​outer plates arranged on the outer peripheral surface of the spliced ​​inner plate and distributed along its circumferential direction, and the spliced ​​inner plate and the spliced ​​outer plate are both provided with a plurality of second through holes inclined in the same direction.

[0010] Further improvement, the inclined direction of the second through hole and the tangent direction inwardly present an angle of 10°-15°.

[0011] The beneficial effects of the utility model are:

[0012] The utility model utilizes a spoiler to split the airflow, so that the flow rate and flow state of each split airflow are balanced, not only from the middle one, but also can expand the use range of the airflow. The cyclone distribution plate makes the airflow passing through it rotate, and the rotational motion makes the airflow and temperature more uniform. Only a small air volume is needed to achieve a good boiling effect, and it is difficult to bed. The granulation effect is more uniform and denser, and the boiling height of the material is reduced, and the material is less likely to stick to the filter bag. The filter bag can maintain a high filtration efficiency for a long time. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the utility model;

[0014] Figure 2 For this utility model Figure 1 A partial enlarged schematic diagram of part A;

[0015] Figure 3 This is a schematic diagram of the full cross-section structure of the cyclone distribution plate of the utility model;

[0016] Figure 4 It is a structural schematic diagram of the inclined holes of the cyclone distribution plate of the utility model. DETAILED DESCRIPTION

[0017] The utility model is further described below in conjunction with the accompanying drawings:

[0018] Referring to the accompanying drawings: This boiling granulator that can make materials perform cyclonic motion includes a bottom bin 11, a material bin 12, a main bin 13, and a top bin 14. The air inlet end of the bottom bin 11 is externally connected to an air inlet pipe 2, and a spoiler 3 located above the air inlet end is arranged in the bottom bin 11. A cyclone distribution plate 4 located above the spoiler 3 is arranged at the air inlet end of the material bin 12. The spoiler 3 can divert the airflow into several streams when the airflow passes through, and ensure that each diverted airflow can be directly sent to the cyclone distribution plate 4 from all sides. The cyclone distribution plate 4 makes the airflow present a state of rotational motion when the airflow passes through, and allows the rotational motion of the airflow to drive the material to perform cyclonic boiling motion. The principle of the utility model is that the airflow is firstly diverted by the spoiler 3, so that the flow rate and flow state of each diverted airflow are balanced, not just from the middle one, but also can expand the use range of the airflow, the cyclone distribution plate 4 makes the airflow passing through it rotate, the rotational motion makes the airflow and temperature more uniform, only a small amount of air is needed to achieve a good boiling effect, and it is difficult to bed, the granulation effect is more uniform and denser, and the boiling height of the material is reduced, the material is less likely to stick to the filter bag, and the filter bag can maintain a high filtration efficiency for a long time.

[0019] A mounting plate 5 which does not hinder the airflow passing through the air inlet end is provided at the air inlet end of the bottom bin 11, a socket 51 is provided at the center position of the mounting plate 5, a mounting rod 511 is provided in the socket 51, and the spoiler 3 is provided on the mounting rod 511. Such a configuration enables the spoiler 3 to be located at the center position of the bottom bin 11, so that the airflow can be evenly dispersed to various positions after being diverted by it, and it is convenient to assemble and disassemble, that is, the mounting rod 511 provided on the spoiler 3 can be inserted into the socket 51, and the area of ​​the mounting plate 5 only needs to meet the installation requirements of the socket 51. This method will not hinder the airflow from entering the bottom bin 11, and the two ends of the mounting plate 5 are fixed to the inner wall of the air inlet end of the bottom bin 11 by welding.

[0020] The spoiler 3 includes a mounting base plate 31, and a baffle 32 arranged on the outer peripheral surface of the mounting base plate 31 and distributed along the circumferential direction thereof. The mounting base plate 31 is arranged on the mounting rod 511, and the outer diameter of the baffle 32 gradually increases from bottom to top, and a plurality of first through holes 321 perpendicular to the mounting base plate 31 are arranged on the outer peripheral surface of the baffle 32, that is, the baffle 32 is configured in a conical shape by virtue of the setting that the outer diameter is small at the bottom and large at the top after it is in a circle, so that the area that the spoiler 3 can cover is increased, and a plurality of first through holes 321 are used to divert the airflow that rushes straight in, so as to ensure that the flow rate and flow state of each diverted airflow are balanced, so that the temperature acting on the material is more uniform.

[0021] An external frame 6 is provided outside the cyclone distribution plate 4 for positioning the cyclone distribution plate 4 at the air inlet of the silo 12. The external frame 6 is set at the air inlet end of the silo 12 by bolts. The external frame 6 is used to quickly limit the final position of the cyclone distribution plate 4 in the silo 12 and also ensure the stability of the cyclone distribution plate 4 when in use.

[0022] The cyclone distribution plate 4 includes a spliced ​​inner plate 41 and a plurality of spliced ​​outer plates 42 arranged on the outer peripheral surface of the spliced ​​inner plate 41 and distributed along its circumferential direction. The spliced ​​inner plate 41 and the spliced ​​outer plate 42 are both provided with a plurality of second through holes 7 inclined in the same direction. The cyclone distribution plate 4 is composed of the spliced ​​inner plate 41 and the plurality of spliced ​​outer plates 42, and the spliced ​​inner plate 41 and the plurality of spliced ​​outer plates 42 are welded together, so that it can be ensured that the inclination direction of the second through holes 7 on each spliced ​​outer plate 42 is in one direction, i.e., clockwise or counterclockwise around the circumference, which is also convenient for molding during processing.

[0023] The inclination direction of the second through hole 7 and the tangent direction are at an angle of 10°-15° inwardly, and the angle can be selected within the range of 10°-15°, that is, when the second through hole 7 is formed on the spliced ​​outer panel 42, the angle presented by the second through hole 7 is not limited to a single angle, which reduces the processing requirements, and such an angle also enables the airflow to ensure the effectiveness and efficiency of this motion state when it is in a cyclonic rotational motion.

[0024] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.

Claims

1. A fluidized bed granulator capable of causing materials to move in a cyclonic manner, comprising a bottom bin (11), a material bin (12), a main bin (13), and a top bin (14), Features: The air inlet end of the bottom bin (11) is externally connected to an air inlet pipe (2), the bottom bin (11) is provided with a spoiler (3) located above the air inlet end, and the air inlet end of the material bin (12) is provided with a cyclone distribution plate (4) located above the spoiler (3), the spoiler (3) can split the airflow into a plurality of streams when the airflow passes through, and ensure that each split airflow can be directly sent to the cyclone distribution plate (4) from all sides, and the cyclone distribution plate (4) makes the airflow present a state of rotational motion when the airflow passes through, and allows the rotational motion of the airflow to drive the material to perform cyclone boiling motion.

2. The boiling granulator capable of causing the material to undergo cyclonic motion according to claim 1, Features: A mounting plate (5) which does not hinder airflow passing through the air intake end is arranged at the air intake end of the bottom bin (11); a socket (51) is arranged at a central position of the mounting plate (5); a mounting rod (511) is arranged in the socket (51); and the spoiler (3) is arranged on the mounting rod (511).

3. The boiling granulator capable of causing the material to undergo cyclonic motion according to claim 2, Features: The spoiler (3) comprises a mounting base plate (31), and a baffle (32) arranged on the outer peripheral surface of the mounting base plate (31) and distributed along the circumferential direction thereof; the mounting base plate (31) is arranged on the mounting rod (511); the outer diameter of the baffle (32) gradually increases from bottom to top; and a plurality of first through holes (321) perpendicular to the mounting base plate (31) are arranged on the outer peripheral surface of the baffle (32).

4. The boiling granulator capable of causing the material to undergo cyclonic motion according to claim 1, Features: An external frame (6) is provided outside the cyclone distribution plate (4) for positioning the cyclone distribution plate (4) at the air inlet of the silo (12); the external frame (6) is provided at the air inlet end of the silo (12) by means of bolts.

5. The boiling granulator capable of causing the material to undergo cyclonic motion according to claim 4, Features: The cyclone distribution plate (4) comprises a spliced ​​inner plate (41) and a plurality of spliced ​​outer plates (42) arranged on the outer peripheral surface of the spliced ​​inner plate (41) and distributed along the circumferential direction thereof, wherein the spliced ​​inner plate (41) and the spliced ​​outer plate (42) are both provided with a plurality of second through holes (7) inclined in the same direction.

6. The boiling granulator capable of causing the material to undergo cyclonic motion according to claim 5, Features: The inclination direction of the second through hole (7) forms an included angle of 10°-15° with the tangent direction inwards.