Layered screening equipment

By using No. 2 motor and brush in the tea screening equipment to achieve uniform distribution of tea leaves and using a blower to clean the screen, the problems of uneven distribution and blockage in tea screening are solved, and screening efficiency and accuracy are improved.

CN222132553UActive Publication Date: 2024-12-10YUNNAN YANDAN BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420101896.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-16
Publication Date
2024-12-10
Estimated Expiration
2034-01-16

AI Technical Summary

Technical Problem

It is difficult to ensure that the tea is evenly distributed during operation, resulting in low screening accuracy and prone to clogging of the screen.

Method used

A layered screening equipment was designed to lay the tea evenly on the screen by setting up a motor No. 2 with a rotating shaft and multiple brushes, and connected to the blower through the air inlet pipe to blow the air out from the bottom to the top, cleaning the screen surface and reducing the Blockage situation.

Benefits of technology

It ensures the uniformity of the distribution of tea during the screening process, improves the screening efficiency and accuracy, reduces the clogging of the screen, and improves the stability and working efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tea screening equipment, and discloses layered screening equipment which comprises a middle barrel, an upper barrel is fixedly arranged on the upper end face of the middle barrel, a lower barrel is fixedly arranged on the lower end face of the middle barrel, and screens are fixedly arranged at the lower positions in the upper barrel and the middle barrel. An annular baffle is fixedly arranged at the lower position in the lower barrel, a second motor is fixedly arranged at the center position of the lower end face of the annular baffle, a rotating shaft is fixedly arranged at the output end of the second motor, the rotating shaft penetrates through the middle barrel and communicates with the interior of the upper barrel, and a sleeve fixedly sleeves the outer portion of the rotating shaft. According to the tea leaf screening device, the second motor is arranged to be matched with the rotating shaft and the brushes, tea leaves are evenly laid on the screens, it is guaranteed that the tea leaves are evenly distributed in the screening process, meanwhile, wind is blown out from bottom to top and blown to the screens through the pipelines, the tea leaves blocked in the screens can be effectively blown upwards, the surfaces of the screens are cleaned, and therefore the tea leaves are evenly distributed. The blockage condition is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea screening equipment, in particular to a layered screening equipment. Background Art

[0002] Tea is a beverage ingredient made from the fresh leaves of the tea tree. The tea making process includes picking, withering, rolling, fermentation and baking steps, which eventually form the different types of tea we are familiar with. In the production and processing of tea, screening is an important link. It can help producers remove stems, impurities and fragments in tea leaves and improve the overall quality and taste of tea. The purpose of screening is to remove impurities and irregular particles in tea leaves, make the shape and size of tea leaves more uniform, and improve the quality and appearance of tea leaves.

[0003] Common tea screening is usually done by manually pouring the tea into the sieve and shaking the sieve for screening. In actual operation, the operator may not be able to ensure the uniform and appropriate amount of tea, resulting in uneven distribution of the tea during the screening process, making it difficult to ensure the accuracy of screening. After multiple screenings, tea residues may be blocked at the sieve opening. If they are not cleaned in time, the sieve may be blocked the next time screening is performed.

[0004] Therefore, the utility model provides a layered screening device to solve the problems raised in the above background technology. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings existing in the prior art, and a layered screening device is proposed. By setting a No. 2 motor with a rotating shaft and multiple brushes, the tea leaves are evenly spread on the screen to ensure that the tea leaves are evenly distributed during the screening process, ensuring the screening efficiency and accuracy. At the same time, by setting multiple pipes to blow wind from bottom to top and toward multiple screens, the tea leaves blocked inside the screen can be effectively blown up, the screen surface can be cleaned, and the blockage can be reduced.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a layered screening device, comprising a middle barrel, an upper barrel is fixedly arranged on the upper end surface of the middle barrel, a lower barrel is fixedly arranged on the lower end surface of the middle barrel, a screen is fixedly arranged at the lower position inside the upper barrel and the middle barrel, a circular baffle is fixedly arranged at the lower position inside the lower barrel, a No. 2 motor is fixedly arranged at the center position of the lower end surface of the circular baffle, a rotating shaft is fixedly arranged at the output end of the No. 2 motor, the rotating shaft passes through the middle barrel to the inside of the upper barrel, a sleeve is fixedly sleeved on the outside of the rotating shaft, and a brush is fixedly sleeved on the outside of the sleeve near the upper end of the screen;

[0007] The sleeve is fixedly provided with air outlet pipes at both sides near the lower ends of the multiple screens, and the upper ends of the multiple air outlet pipes are fixedly provided with No. 1 openings at equal intervals, and a circular sleeve is fixedly provided at the upper position inside the upper barrel, and the upper end of the sleeve is embedded and sleeved inside the circular sleeve, and No. 2 openings are penetrated and opened at both sides of the upper end of the sleeve near the inner position of the circular sleeve, and an air inlet pipe is penetrated on one side of the circular sleeve, and the air inlet pipe penetrates one side of the upper barrel to the outside;

[0008] Through the above technical solution, the No. 2 motor is started, the No. 2 motor rotates, driving the sleeve to rotate, and then the brushes on both sides rotate on the screen to spread the tea leaves evenly, and the small particles of tea leaves pass through the screen into the middle barrel, and are also spread and screened. Then the tea residue passes through the screen into the lower barrel and slides down from the circular baffle, and the screening of the tea leaves is completed. By setting the No. 2 motor with a rotating shaft and multiple brushes, the tea leaves are evenly spread on the screen, which ensures that the tea leaves are evenly distributed during the screening process, and ensures the screening efficiency and accuracy.

[0009] The air inlet pipe is connected to the blower, and the air enters the cavity inside the circular casing from the air inlet pipe, enters from the No. 2 openings on both sides of the upper end of the casing, passes through multiple air outlet pipes, and is blown out from multiple No. 1 openings, blowing the air from bottom to top. By setting up multiple pipes to blow the air from bottom to top and toward multiple screens, the tea leaves blocked inside the screen can be effectively blown up, the screen surface can be cleaned, and the blockage can be reduced.

[0010] Furthermore, a lid is fixedly provided on the upper end surface of the upper barrel, and a feed port is formed through the upper end surface of the lid;

[0011] Through the above technical solution, tea leaves are poured into the barrel from the feed port, the setting of the lid prevents dust from entering the barrel, and the setting of the feed port facilitates pouring tea leaves.

[0012] Furthermore, the lower end surface of the lower barrel is fixedly sleeved with a bottom barrel, and the lower end surface of the lower barrel and the upper end surface of the bottom barrel are fixedly provided with fixed blocks at equal intervals near the edge, and a plurality of the fixed blocks are sleeved with shock absorbing springs respectively between two of them;

[0013] Through the above technical solution, a plurality of fixed blocks are fixedly arranged at the edge positions of the lower end surface of the lower barrel and the upper end surface of the bottom barrel, and shock-absorbing springs are respectively arranged between the plurality of fixed blocks. By arranging a plurality of shock-absorbing springs, the equipment noise can be effectively reduced, and the stability and working efficiency of the equipment can be improved.

[0014] Furthermore, one side of the middle barrel and the other side of the upper barrel and the lower barrel are fixedly provided with discharge channels near the lower end of the brush, and a plurality of the discharge channels are hingedly provided with circular baffle doors;

[0015] Through the above technical solution, multiple circular baffle doors are opened, and the tea dregs of each grade after screening are dropped through the discharge channel and packaged, which can achieve graded packaging and improve production efficiency.

[0016] Furthermore, a No. 1 motor is fixedly arranged at a lower position inside the lower barrel, and a weight is hingedly arranged on the upper and lower end surfaces of the No. 1 motor;

[0017] Through the above technical solution, motor No. 1 is started, and multiple heavy hammers rotate and vibrate, driving the upper mechanism to vibrate, providing a power source for tea screening. Through the vibration effect, the tea can pass through the screen more quickly during the screening process, thereby improving the screening efficiency.

[0018] Furthermore, a No. 2 sealed bearing is fixedly arranged between the sleeve and the annular casing, and a No. 1 sealed bearing is embedded in the center of the plurality of screens and the annular baffle;

[0019] Through the above technical solution, the use of multiple No. 1 sealed bearings and No. 2 sealed bearings makes it easy to prevent tea leaves from falling into the bearings during rotation, effectively preventing tea leaves from entering the bearings, reducing bearing wear and corrosion, and extending the service life of the bearings.

[0020] The utility model has the following beneficial effects:

[0021] 1. The utility model proposes a layered screening device, which is equipped with a No. 2 motor with a rotating shaft and multiple brushes. The No. 2 motor rotates to drive the sleeve to rotate, and then the brushes on both sides rotate on the screen to evenly spread the tea leaves on the screen. The tea leaves can be evenly spread, ensuring that the tea leaves are evenly distributed during the screening process, ensuring the screening efficiency and accuracy.

[0022] 2. The utility model proposes a layered screening device, in which an air inlet pipe is connected to a blower. Wind enters the cavity inside the circular casing from the air inlet pipe, enters from the No. 2 openings on both sides of the upper end of the casing, passes through multiple air outlet pipes, and is blown out from multiple No. 1 openings. By setting up multiple pipes to blow wind from bottom to top and toward multiple screens, tea leaves blocked inside the screens can be effectively blown up, the screen surface can be cleaned, and blockage can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the axial side of the utility model;

[0024] Figure 2 It is a front cross-sectional schematic diagram of the utility model;

[0025] Figure 3 For this utility model Figure 2 A schematic diagram of the structure enlargement in the middle;

[0026] Figure 4 For this utility model Figure 2 Enlarged schematic diagram of the structure at point B in the middle.

[0027] Legend:

[0028] 1. Lid; 2. Upper barrel; 3. Middle barrel; 4. Lower barrel; 5. Bottom barrel; 6. Fixed block; 7. Shock-absorbing spring; 8. Discharge channel; 9. Feed port; 10. Brush; 11. Screen; 12. Exhaust pipe; 13. Heavy hammer; 14. No. 1 sealed bearing; 15. No. 1 motor; 16. Circular baffle; 17. No. 2 motor; 18. No. 1 opening; 19. Circular casing; 20. Rotating shaft; 21. No. 2 sealed bearing; 22. No. 2 opening; 23. Inlet pipe; 24. Circular baffle door; 25. Casing. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Example

[0031] Reference Figure 1-4 The utility model provides an embodiment: a layered screening device, including a middle barrel 3, an upper barrel 2 is fixedly arranged on the upper end surface of the middle barrel 3, a lower barrel 4 is fixedly arranged on the lower end surface of the middle barrel 3, a screen 11 is fixedly arranged at the lower position inside the upper barrel 2 and the middle barrel 3, a circular baffle 16 is fixedly arranged at the lower position inside the lower barrel 4, a No. 2 motor 17 is fixedly arranged at the center position of the lower end surface of the circular baffle 16, a rotating shaft 20 is fixedly arranged at the output end of the No. 2 motor 17, the rotating shaft 20 passes through the middle barrel 3 to the inside of the upper barrel 2, a sleeve 25 is fixedly sleeved on the outside of the rotating shaft 20, and a brush 10 is fixedly sleeved on the outside of the sleeve 25 near the upper end of the screen 11;

[0032] The sleeve 25 is fixedly provided with air outlet pipes 12 on both sides near the lower ends of the multiple screens 11, and the upper ends of the multiple air outlet pipes 12 are fixedly provided with No. 1 openings 18 at equal intervals, and a circular sleeve 19 is fixedly provided at the upper position inside the upper barrel 2, and the upper end of the sleeve 25 is embedded and sleeved inside the circular sleeve 19, and No. 2 openings 22 are penetrated and opened on both sides of the upper end of the sleeve 25 near the inner position of the circular sleeve 19, and an air inlet pipe 23 is penetrated on one side of the circular sleeve 19, and the air inlet pipe 23 penetrates one side of the upper barrel 2 to the outside;

[0033] Start the No. 2 motor 17, the No. 2 motor 17 rotates, driving the sleeve 25 to rotate, and then the brushes 10 on both sides rotate on the screen 11 to spread the tea leaves evenly, and the small particles of tea leaves pass through the screen 11 into the middle barrel 3, and are also spread and screened. Then the tea residue passes through the screen 11 into the lower barrel 4, slides down from the annular baffle 16, and the screening of the tea leaves is completed. By setting the No. 2 motor 17 with the rotating shaft 20 and multiple brushes 10, the tea leaves are evenly spread on the screen 11, and the tea leaves can be evenly spread, ensuring that the tea leaves are evenly distributed during the screening process, and ensuring the screening efficiency and accuracy;

[0034] The air inlet pipe 23 is connected to the blower, and the air enters the cavity inside the annular casing 19 from the air inlet pipe 23, enters from the No. 2 openings 22 on both sides of the upper end of the casing 25, passes through multiple air outlet pipes 12, and is blown out from multiple No. 1 openings 18, blowing the air from bottom to top. By setting multiple pipes to blow the air from bottom to top and toward multiple screens 11, the tea leaves blocked inside the screen 11 can be effectively blown up, the surface of the screen 11 can be cleaned, and the blockage can be reduced;

[0035] A lid 1 is fixedly provided on the upper end surface of the upper barrel 2, and a feed port 9 is provided through the upper end surface of the lid 1. A discharge channel 8 is fixedly provided on one side of the middle barrel 3 and on the other side of the upper barrel 2 and the lower barrel 4 near the lower end of the brush 10. A circular baffle door 24 is hingedly provided inside the multiple discharge channels 8. Tea leaves are poured in from the feed port 9. The setting of the lid 1 prevents dust from entering the barrel. The setting of the feed port 9 facilitates pouring tea leaves. After the tea leaves are sieved, the multiple circular baffle doors 24 are opened and fall through the discharge channel 8. The sieved tea leaves of different grades and tea residues are packaged, which can achieve graded packaging and improve production efficiency.

[0036] A bottom barrel 5 is fixedly sleeved on the lower end surface of the lower barrel 4, and fixed blocks 6 are fixedly arranged at equal intervals near the edge of the lower end surface of the lower barrel 4 and the upper end surface of the bottom barrel 5, and shock-absorbing springs 7 are sleeved between each of the plurality of fixed blocks 6. A plurality of fixed blocks 6 are fixedly arranged at the edge of the lower end surface of the lower barrel 4 and the upper end surface of the bottom barrel 5, and shock-absorbing springs 7 are sleeved between each of the plurality of fixed blocks 6. By arranging a plurality of shock-absorbing springs 7, the noise of the equipment can be effectively reduced, and the stability and working efficiency of the equipment can be improved;

[0037] A motor No. 15 is fixedly arranged at the lower position inside the lower barrel 4. The upper and lower end surfaces of the motor No. 15 are both hingedly provided with weights 13. When the motor No. 15 is started, the multiple weights 13 rotate and vibrate, driving the upper mechanism to vibrate, providing a power source for tea sieving. Through the vibration effect, the tea can pass through the screen 11 more quickly during the screening process, thereby improving the screening efficiency.

[0038] A No. 2 sealed bearing 21 is fixedly arranged between the sleeve 25 and the annular casing 19, and a No. 1 sealed bearing 14 is embedded in the center position of multiple screens 11 and the annular baffle 16. The use of multiple No. 1 sealed bearings 14 and No. 2 sealed bearings 21 facilitates the rotation to prevent tea leaves from falling into the bearings, effectively preventing tea leaves from entering the bearings, reducing the wear and corrosion of the bearings, and extending the service life of the bearings.

[0039] Working principle: When in use, pour tea leaves from the feed port 9, start the No. 1 motor 15 and the No. 2 motor 17, and multiple weights 13 rotate and vibrate. During the vibration process, multiple shock-absorbing springs 7 also vibrate and swing, causing the upper frame to vibrate, and the tea leaves vibrate in the upper barrel 2. The No. 2 motor 17 rotates to drive the rotating shaft 20 to rotate, and then the brushes 10 on both sides rotate on the screen 11 to spread the tea leaves evenly. Small particles of tea leaves pass through the screen 11 into the middle barrel 3 and are also spread and screened. Then the tea residue passes through the screen 11 into the lower barrel 4 and slides down from the circular baffle 16. The screening of the tea leaves is completed and the machine is closed. Close the No. 1 motor 15, and finally connect the air inlet pipe 23 to the blower. The wind enters the cavity inside the circular casing 19 from the air inlet pipe 23, enters from the No. 2 openings 22 on both sides of the upper end of the casing 25, passes through multiple air outlet pipes 12, and is blown out from multiple No. 1 openings 18. The No. 2 motor 17 rotates, driving the casing 25 to rotate, and the wind is blown out from bottom to top, toward the multiple screens 11, blowing up the tea leaves blocked inside the multiple screens 11, and multiple brushes 10 rotate to collect the tea leaves, open multiple circular baffle doors 24, and drop through the discharge channel 8, and the sieved tea leaves of various levels of tea residue are packaged.

[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A layered screening device, comprising a middle barrel (3), characterized in that: An upper barrel (2) is fixedly arranged on the upper end surface of the middle barrel (3), and a lower barrel (4) is fixedly arranged on the lower end surface of the middle barrel (3); a screen (11) is fixedly arranged at the lower position inside the upper barrel (2) and the middle barrel (3); a circular baffle (16) is fixedly arranged at the lower position inside the lower barrel (4); a No. 2 motor (17) is fixedly arranged at the center position of the lower end surface of the circular baffle (16); a rotating shaft (20) is fixedly arranged at the output end of the No. 2 motor (17); the rotating shaft (20) passes through the middle barrel (3) and reaches the interior of the upper barrel (2); a sleeve (25) is fixedly sleeved on the outside of the rotating shaft (20); and a brush (10) is fixedly sleeved on the outside of the sleeve (25) near the upper end of the screen (11); The sleeve (25) is fixedly provided with air outlet pipes (12) at both sides near the lower ends of the plurality of screens (11), and the upper ends of the plurality of air outlet pipes (12) are fixedly provided with No. 1 openings (18) at equal intervals, and a circular ring casing (19) is fixedly provided at an upper position inside the upper barrel (2), and the upper end of the sleeve (25) is embedded and sleeved inside the circular ring casing (19), and No. 2 openings (22) are penetrated and opened at both sides of the upper end of the sleeve (25) near the inner position of the circular ring casing (19), and an air inlet pipe (23) is penetrated through one side of the circular ring casing (19), and the air inlet pipe (23) penetrates one side of the upper barrel (2) and leads to the outside.

2. A layered screening device according to claim 1, characterized in that: A lid (1) is fixedly provided on the upper end surface of the upper barrel (2), and a feed port (9) is provided through the upper end surface of the lid (1).

3. A layered screening device according to claim 1, characterized in that: The lower end surface of the lower barrel (4) is fixedly sleeved with a bottom barrel (5), and fixed blocks (6) are fixedly arranged at equal intervals near the edge of the lower end surface of the lower barrel (4) and the upper end surface of the bottom barrel (5), and shock-absorbing springs (7) are sleeved between each of the plurality of fixed blocks (6).

4. A layered screening device according to claim 1, characterized in that: A discharge channel (8) is fixedly provided on one side of the middle barrel (3) and on the other side of the upper barrel (2) and the lower barrel (4) near the lower end of the brush (10), and a plurality of the discharge channels (8) are hingedly provided with a circular baffle door (24) inside.

5. A layered screening device according to claim 1, characterized in that: A first motor (15) is fixedly arranged at a lower position inside the lower barrel (4), and a weight (13) is hingedly arranged on the upper and lower end surfaces of the first motor (15).

6. A layered screening device according to claim 1, characterized in that: A No. 2 sealed bearing (21) is fixedly arranged between the sleeve (25) and the annular casing (19), and a No. 1 sealed bearing (14) is embedded in the center of the plurality of screens (11) and the annular baffle (16).