Current-assisted titanium corrugated pipe roll forming device

By using spliced ​​driving wheel and insulating block structure in the current auxiliary titanium corrugated rolling forming device, the driving wheel is replaced easily, the problem of wear affecting processing is solved, and the forming quality and the service life of the equipment are improved.

CN222133101UActive Publication Date: 2024-12-10CHANGZHOU JINXI TITANIUM TECH CO LTD
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Patent Information

Application Number
CN202420868889.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2024-12-10
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

In the existing current-assisted titanium corrugated rolling forming device, the fixed connection between the driving wheel and the transmission shaft leads to wear, affecting the forming quality and the accuracy of the corrugated shape, and it is difficult to replace the driving wheel.

Method used

The driving wheel formed by splicing the first resistor block and the second resistor block is heated by wires and fixed by the first insulating block and the second insulating block, so as to achieve convenient disassembly and replacement of the driving wheel to avoid wear and affect processing.

Benefits of technology

Through the convenient replacement of the driving wheel, the impact of wear on the bellows processing is avoided, and the forming quality and the service life of the equipment are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of corrugated pipe production, in particular to a current-assisted titanium corrugated pipe roll forming device, which is characterized in that a working host is arranged on one side of a frame body, a servo motor is movably arranged on the working host through a mounting frame, a rotating shaft is mounted at the output end of the servo motor in a transmission manner, and a plurality of mounting seats are arranged on the rotating shaft; driving wheels are mounted on the mounting seats, each driving wheel is formed by splicing a first resistor block and a second resistor block, and a first insulating block and a second insulating block are fixedly arranged on the parts, making contact with each other, of the first resistor block and the second resistor block respectively. According to the corrugated pipe shaping device, due to the arrangement of the driving wheel and the shaping wheel, machining of a corrugated pipe can be achieved, and due to the fact that the driving wheel is formed by splicing the first resistance block and the second resistance block, when the driving wheel is abraded due to long-time use, the driving wheel can be conveniently detached and replaced; therefore, the influence on normal processing of the corrugated pipe caused by abrasion of the driving wheel is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of bellows production, in particular to a current-assisted titanium bellows rolling forming device. Background Art

[0002] The current-assisted titanium bellows rolling forming device is a special equipment for producing bellows, which combines the rolling forming technology and the current-assisted heating technology.

[0003] The "electric current-assisted titanium bellows rolling forming device" disclosed in the authorization announcement number "CN 212285445 U" heats the driving wheel through a conductive slip ring and a rotating connector, and through the matching setting of the driving wheel and the shaping wheel, the tube blank is made into a bellows.

[0004] However, in the actual use of such a device, it is found that the device still has certain problems. For example, in the device, the driving wheel is fixedly connected to the transmission shaft. However, during the long-term operation of the driving wheel, its surface will be worn due to friction with the tube blank. This wear will lead to a decrease in forming quality, inaccurate corrugation shape, and even damage to the tube blank. Therefore, when the driving wheel is worn, it is very necessary to replace it. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a current-assisted titanium bellows rolling forming device.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A current-assisted titanium bellows rolling forming device comprises a frame, a working main machine is arranged on one side of the frame, a servo motor is movably arranged on the working main machine through a mounting frame, a rotating shaft is installed on the output end transmission of the servo motor, and a plurality of mounting seats are arranged on the rotating shaft; a driving wheel is installed on each of the mounting seats, the driving wheel comprises a first resistance block and a second resistance block, and a first insulating block and a second insulating block are respectively fixedly arranged on the parts where the first resistance block and the second resistance block contact each other.

[0008] In addition, a preferred structure is that a rotating connector is provided at the end of the rotating shaft, a conductive slip ring is sleeved on the other end of the rotating shaft, a wire is passed through the middle of the inner cavity of the rotating shaft, and the two ends of the wire are respectively connected to the rotating connector and the conductive slip ring.

[0009] In addition, a preferred structure is that mounting side plates are provided on both sides of the mounting seat, through holes are opened at the corners of the mounting side plates, screws are adapted to be inserted into the through holes, and the screws are inserted into the first insulating block and the second insulating block.

[0010] In addition, a preferred structure is that both outer surfaces of the mounting seat are provided with first electrical connection holes facing inward, the first electrical connection holes are opened to the wires, the first electrical connection holes on the corresponding sides of the first resistor block and the second resistor block are adapted to be provided with first electrical connection rods, and the first electrical connection rods extend through the first insulating block and the second insulating block.

[0011] In addition, a preferred structure is that a second electrical connection rod is provided on the first resistor block, the second electrical connection rod extends through the first insulating block, and a second electrical connection hole is adapted to be opened on the second resistor block corresponding to the second electrical connection rod.

[0012] In addition, a preferred structure is that a first hydraulic component is arranged on the frame below the servo motor, a second hydraulic component is arranged on the frame below the driving wheel, a bracket is fixedly arranged on the top extension end of the second hydraulic component, a shaping wheel is rotatably arranged on the bracket, and the shaping wheel and the driving wheel are staggered in sequence.

[0013] The beneficial effects of the utility model are as follows: the driving wheel can be heated by setting the wire, the first resistor block and the second resistor block, the bellows can be processed by setting the driving wheel and the shaping wheel, and since the driving wheel is formed by splicing the first resistor block and the second resistor block, the driving wheel can be conveniently disassembled and replaced when it is worn due to long-term use, thereby avoiding the influence of the wear of the driving wheel on the normal processing of the bellows. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of a current-assisted titanium bellows rolling forming device proposed by the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the rotating shaft of a current-assisted titanium bellows rolling forming device proposed by the utility model;

[0016] Figure 3 for Figure 2 An enlarged structural diagram of the middle driving wheel;

[0017] Figure 4 for Figure 3 Schematic diagram of the structure when the middle driving wheel is removed;

[0018] Figure 5 for Figure 4 Schematic diagram of the internal structure of the rotating shaft;

[0019] Figure 6 This is a schematic structural diagram of a current-assisted titanium bellows rolling forming device proposed by the utility model when the driving wheel is disassembled.

[0020] In the figure: 1 frame, 11 first hydraulic component, 12 second hydraulic component, 2 working main machine, 21 servo motor, 22 shaping wheel, 3 rotating shaft, 30 wire, 31 rotating connector, 32 conductive slip ring, 4 driving wheel, 41 first resistor block, 411 first insulating block, 42 ​​second resistor block, 421 second insulating block, 5 mounting seat, 51 mounting side plate, 52 through hole, 521 screw, 6 first electrical connection rod, 61 first electrical connection hole, 7 second electrical connection rod, 71 second electrical connection hole. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] Reference Figure 1-6 A current-assisted titanium bellows rolling forming device includes a frame 1, a working main machine 2 is arranged on one side of the frame 1, a servo motor 21 is movably arranged on the working main machine 2 through a mounting frame, a rotating shaft 3 is installed on the output end of the servo motor 21, and a plurality of mounting seats 5 are arranged on the rotating shaft 3. A driving wheel 4 is installed on each mounting seat 5, and the driving wheel 4 includes a first resistor block 41 and a second resistor block 42, and a first insulating block 411 and a second insulating block 421 are fixedly arranged on the parts where the first resistor block 41 and the second resistor block 42 contact each other.

[0023] The rotating shaft 3 can drive the driving wheel 4 to rotate, so that the bellows can be processed by the driving wheel 4. The driving wheel 4 is composed of a first resistor block 41 and a second resistor block 42, so that the driving wheel 4 can be easily replaced when it is worn.

[0024] Among them, a rotating connector 31 is provided at the end of the rotating shaft 3, a conductive slip ring 32 is sleeved on the other end of the rotating shaft 3, a wire 30 is provided through the middle of the inner cavity of the rotating shaft 3, and the two ends of the wire 30 are respectively connected to the rotating connector 31 and the conductive slip ring 32. The outside of the rotating connector 3 and the conductive slip ring 32 are both energized, through which the current can be conducted to the wire 30 in the rotating shaft 3, and the current conduction in the wire 30 will not be affected when the rotating shaft 3 rotates. It is also worth noting that the specific structure and working method of the rotating connector 3 and the conductive slip ring 32 are the prior art disclosed in the comparative documents in the background technology and on the market, and do not belong to the main technical problems solved in this technical solution, so they are not elaborated in this utility model.

[0025] Wherein, mounting side plates 51 are provided on both sides of the mounting seat 5, through holes 52 are provided at the corners of the mounting side plates 51, screws 521 are adapted to be inserted in the through holes 52, and the screws 521 are inserted into the first insulating block 411 and the second insulating block 421. By setting the mounting side plates 51 and the screws 521, the first insulating block 411 and the second insulating block 421 can be fixed, thereby the first resistor block 41 and the second resistor block 42 can be fixed, thereby the driving wheel 4 can be installed.

[0026] Among them, both sides of the outer side of the mounting seat 5 are inwardly provided with first electrical connection holes 61, and the first electrical connection holes 61 are opened to the wire 30. The first electrical connection holes 61 on the first resistor block 41 and the second resistor block 42 are adapted to be provided with first electrical connection rods 6, and the first electrical connection rods 6 extend through the first insulating block 411 and the second insulating block 421. By inserting the first electrical connection rods 6 on the first resistor block 41 and the second resistor block 42 into the first electrical connection holes 61, they can be electrically connected with the wire 30.

[0027] Among them, the first resistor block 41 is provided with a second electrical connection rod 7, which extends through the first insulating block 411, and the second resistor block 42 is adapted to be provided with a second electrical connection hole 71 corresponding to the second electrical connection rod 7. By inserting the second electrical connection rod 7 on the first resistor block 41 into the second electrical connection hole 71 on the second resistor block 42, the circuit connection between the first resistor block 41 and the second resistor block 42 can be achieved. When the assembly is completed, the current enters the first resistor block 41 through the first electrical connection rod 6 from the wire 30, and then enters the second resistor block 42 through the second electrical connection rod 7. Finally, the current returns to the wire 30 through another first electrical connection rod 6, so that the circuit connection can be achieved. At this time, the first resistor block 41 and the second resistor block 42 can be driven to heat up by the current, so that the driving wheel 4 can be heated.

[0028] Furthermore, by providing the first insulating block 411 and the second insulating block 421 , a short circuit due to direct contact can be avoided, thereby increasing the safety of the device when in use.

[0029] Among them, a first hydraulic component 11 is arranged on the frame 1 below the servo motor 21, a second hydraulic component 12 is arranged on the frame 1 below the driving wheel 4, a bracket is fixedly arranged on the top extension end of the second hydraulic component 12, a shaping wheel 22 is rotatably arranged on the bracket, and the shaping wheel 22 and the driving wheel 4 are arranged alternately in sequence. The top extension end of the first hydraulic component 11 is fixedly connected to the mounting frame on the servo motor 21, so that the servo motor 21 can be driven up and down by the first hydraulic component 11, so that the height of the driving wheel 4 on the rotating shaft 3 can be adjusted. The top extension end of the second hydraulic component 12 is fixedly connected to the bracket of the shaping wheel 22, so that the height of the shaping wheel 22 can be adjusted by the second hydraulic component 12. Therefore, the processing of the corrugated pipe can be realized by the coordinated arrangement of the driving wheel 3 and the shaping wheel 22.

[0030] It is worth noting that the specific structures of the first hydraulic component 11, the second hydraulic component 12, the working main machine 2, and the specific matching processing methods between the driving wheel 4 and the shaping wheel 22 are all existing technologies, which are all technologies disclosed in the comparative documents in the background technology and on the market. They are not the main technical problems to be solved in this technical solution, so they are not elaborated in this utility model.

[0031] In this embodiment, when the user needs to replace the driving wheel 4, he only needs to remove the screws 521 on the mounting side plate 51 from the first insulating block 411 and the second insulating block 421 to remove the first resistor block 41 and the second resistor block 42.

[0032] Then the user takes out the new first resistor block 41 and the second resistor block 42, and inserts the first electrical connection rods 6 on them into the first electrical connection holes 61 opened on the mounting seat 5. During the insertion of the first electrical connection rods 6, the second electrical connection rods 7 on the first resistor block 41 will also automatically adapt and be inserted into the second electrical connection holes 71 on the second resistor block 42. At this time, the circuit connection in the first resistor block 41 and the second resistor block 42 can be completed, so that they can be heated, and the wall of the corrugated tube can be processed through them.

[0033] In the utility model, the heating of the driving wheel 4 can be realized by setting the wire 30, the first resistor block 41 and the second resistor block 42. The processing of the bellows can be realized by setting the driving wheel 4 and the shaping wheel 22. Since the driving wheel 4 is formed by splicing the first resistor block 41 and the second resistor block 42, the driving wheel 4 can be conveniently disassembled and replaced when it is worn due to long-term use, thereby avoiding the influence of the wear of the driving wheel 4 on the normal processing of the bellows.

[0034] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A current-assisted titanium bellows rolling forming device, comprising a frame (1), characterized in that: A working main machine (2) is arranged on one side of the frame (1), a servo motor (21) is movably arranged on the working main machine (2) via a mounting frame, a rotating shaft (3) is transmission-mounted on the output end of the servo motor (21), and a plurality of mounting seats (5) are arranged on the rotating shaft (3); The mounting seats (5) are all equipped with driving wheels (4), the driving wheels (4) comprising a first resistance block (41) and a second resistance block (42) spliced ​​together, and a first insulating block (411) and a second insulating block (421) are respectively fixedly arranged at the positions where the first resistance block (41) and the second resistance block (42) contact each other.

2. The current-assisted titanium bellows rolling forming device according to claim 1 is characterized in that: A rotating connector (31) is provided at the end of the rotating shaft (3), a conductive slip ring (32) is sleeved on the other end of the rotating shaft (3), a conductive wire (30) is provided through the middle of the inner cavity of the rotating shaft (3), and two ends of the conductive wire (30) are respectively connected to the rotating connector (31) and the conductive slip ring (32).

3. The current-assisted titanium bellows rolling forming device according to claim 2 is characterized in that: Both sides of the mounting seat (5) are provided with mounting side plates (51), and through holes (52) are provided at the corners of the mounting side plates (51). Screws (521) are adapted to be inserted into the through holes (52), and the screws (521) are inserted into the first insulating block (411) and the second insulating block (421).

4. The current-assisted titanium bellows rolling forming device according to claim 3 is characterized in that: Both outer surfaces of the mounting seat (5) are provided with first electrical connection holes (61) facing inwards, and the first electrical connection holes (61) are provided up to the lead wire (30). The first electrical connection holes (61) on the corresponding two sides of the first resistor block (41) and the second resistor block (42) are adapted to be provided with first electrical connection rods (6), and the first electrical connection rods (6) extend through the first insulating block (411) and the second insulating block (421).

5. The current-assisted titanium bellows rolling forming device according to claim 4 is characterized in that: The first resistor block (41) is provided with a second electrical connection rod (7), the second electrical connection rod (7) extends through the first insulating block (411), and the second resistor block (42) is provided with a second electrical connection hole (71) corresponding to the second electrical connection rod (7).

6. The current-assisted titanium bellows rolling forming device according to claim 1, characterized in that: A first hydraulic component (11) is arranged on the frame (1) below the servo motor (21), a second hydraulic component (12) is arranged on the frame (1) below the driving wheel (4), a bracket is fixedly arranged on the top extension end of the second hydraulic component (12), a shaping wheel (22) is rotatably arranged on the bracket, and the shaping wheel (22) and the driving wheel (4) are arranged alternately in sequence.