Casting pouring structure stable in operation
By designing a casting and dumping device with a movable base and articulated structure, the safety problem of casting and dumping structures in the prior art is solved, and a stable and reliable casting process is achieved.
Patent Information
- Application Number
- CN202421357695.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The existing casting and dumping structure is fixed, making it difficult to transport the molten material from a long distance, and the center of gravity is tilted forward during the pouring process, which poses a safety risk.
A cast pouring structure including a movable base, an articulated horizontal support plate, a pouring oil cylinder and a push-pulling cylinder are designed. The horizontal support plate is pushed by a longitudinal telescopic cylinder and a pouring oil cylinder, and the stable pouring of the casting bag is achieved by combining the cantilever frame and push-pulling cylinder. And prevent the material from flowing out through the closed door.
It improves the safety and reliability of the cast dumping structure, and is suitable for long-distance transportation and pouring of molten materials, avoiding support failure and material outflow problems.
Smart Images

Figure CN222133437U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting equipment, in particular to a casting dumping structure with stable operation. Background Art
[0002] In casting production, a pouring device is generally used to tilt the casting ladle containing the molten material, that is, to raise one end of the casting ladle so that the other end of the casting ladle can pour the molten material into the casting mold.
[0003] For example, CN 209811216 U discloses a quantitative casting device, including a frame, a tundish with an arc-shaped bottom, an arc-shaped support plate for carrying the tundish and rotatable around a first axis, a first driving mechanism for driving the arc-shaped support plate, a casting ladle with a flat bottom and rotatable around a second axis, a weighing sensor for weighing the casting ladle, a flat support plate for carrying the casting ladle and rotatable around a third axis, a second driving mechanism for driving the flat support plate, and a control unit for driving the first driving mechanism or the second driving mechanism to start and stop according to a signal from the weighing sensor. The second driving mechanism and the flat support plate and other peripheral components of the device form a pouring structure for the casting ladle. When the second hydraulic cylinder of the second driving mechanism extends upward, the flat support plate is driven to rotate, and the flat support plate drives the casting ladle to rotate synchronously, thereby pouring the copper liquid into the mold. However, the dumping structure has the following problems: 1. The fixed structure is not conducive to movement. When the mold position is far away from the tundish position, it is not convenient to transport the molten material over long distances; 2. The casting ladle that carries the molten material is heavy. During the dumping process, the center of gravity tilts forward, causing connection pressure with the flat support plate, posing a great safety risk. Utility Model Content
[0004] The utility model aims to provide a casting and pouring structure which solves the above problems, has a reasonable structure, is reliable in use and operates smoothly, is suitable for long-distance transportation and pouring of molten materials, and has high safety and reliability.
[0005] The technical solution of the utility model is:
[0006] The cam-shaped tire pressure regulating device is an artificial pit, and the cam-shaped tire pressure regulating device is an artificial pit, and the cam-shaped tire pressure regulating device is an artificial pit, and the cam-shaped tire pressure regulating device is an artificial pit, and the cam-shaped tire pressure regulating device is an artificial pit, and the cam-shaped tire pressure regulating device is an artificial pit.
[0007] The above-mentioned smoothly running casting and dumping structure has a longitudinal connecting ear plate provided in the middle of the front end of the horizontal support plate, the lower part of the longitudinal connecting ear plate is hinged to the top of the support seat by a Y-axis rotating shaft, and reinforcing connecting ribs are provided between the two side surfaces of the longitudinal connecting ear plate and the bottom surface of the horizontal support plate.
[0008] The above-mentioned smoothly running casting and pouring structure has a buffer pillar provided on the movable base toward the middle of the rear end of the horizontal support plate, and a buffer block is fixed to the upper end of the buffer pillar. When the buffer block is in contact with the middle of the rear end of the horizontal support plate, the upper surface of the horizontal support plate is parallel to the horizontal plane.
[0009] The above-mentioned smoothly running casting tipping structure, the left and right sides of the bottom surface of the horizontal support plate are respectively fixed with longitudinal hinged ear plates, the movable base is supported with a Y-axis horizontal rod, the number of the tipping cylinders is two, the bottom of the cylinder body of the tipping cylinder is hinged to the Y-axis horizontal rod, the end of the telescopic rod of the tipping cylinder is hinged to the longitudinal hinged ear plate on the corresponding side by using the Y-axis pin shaft, and the Y-axis pin shaft is parallel to the Y-axis horizontal rod.
[0010] The above-mentioned smoothly running casting and dumping structure, the positioning seat is composed of a base plate, a front hoop connected to the front of the base plate, and a rear hoop connected to the rear of the base plate. The cantilever frame is composed of left and right cantilevers welded to the top surfaces of the front hoop and the rear hoop, and a connecting plate welded to the front ends of the upper surfaces of the left and right cantilevers. The horizontal push-pull cylinder is fixed to the upper surface of the connecting plate.
[0011] The above-mentioned smoothly running casting and pouring structure has a left extension groove and a right extension groove on the left and right sides of the seat body of the movable base, and connecting rods are respectively hinged in the left extension groove and the right extension groove, and the free end of the connecting rod is provided with a positioning hole for connecting to the mold mounting frame.
[0012] The beneficial effects of the utility model are:
[0013] 1. When using the dumping cylinder to push the horizontal support plate, positioning seat and casting ladle to rotate to achieve the purpose of dumping, the longitudinal telescopic cylinder is used to raise the position of the support block in advance. When the casting ladle is rotated into place, the support block contacts the bottom surface of the pouring port side of the casting ladle to strengthen its support and avoid support failure when tilting the molten material, which significantly improves safety and reliability.
[0014] 2. Suitable for long-distance transportation and pouring of molten materials. First, the casting ladle carrying the molten material is moved using a movable base. At the same time, in order to prevent the molten material from flowing out of the casting ladle during the movement, the present application adds a horizontal push-pull cylinder and a closed door connected thereto. When the casting ladle is transported over a long distance, the closed door is used to block the pouring port of the casting ladle. When the molten material needs to be poured, the horizontal push-pull cylinder is used to push the closed door away from the pouring port, further improving safety and reliability. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the utility model;
[0016] Figure 2 yes Figure 1 Left view of;
[0017] Figure 3 This is a diagram of the use state of pouring molten material of the utility model.
[0018] In the figure: 1. closed door, 2. horizontal push-pull cylinder, 3. connecting plate, 4. cantilever, 5. front hoop, 6. casting bag, 7. bottom plate, 8. rear hoop, 9. horizontal support plate, 10. buffer block, 11. buffer pillar, 12. movable base, 13. longitudinal hinged ear plate, 14. dumping cylinder, 15. Y-axis horizontal rod, 16. connecting rod, 17. support seat, 18. support block, 19. longitudinal connecting ear plate, 20. strengthening connecting rib, 21. Y-axis rotating shaft, 22. longitudinal telescopic cylinder, 23. horizontal support plate. DETAILED DESCRIPTION
[0019] The utility model is described in detail according to the accompanying drawings of the specification.
[0020] like Figure 1 to Figure 3 As shown, the smoothly running casting and dumping structure includes a movable base 12, a support base 17 arranged on the upper surface of the movable base 12, a horizontal support plate 9 hinged to the top of the support base 17, a dumping cylinder 14 arranged between the horizontal support plate 9 and the movable base 12, a positioning seat fixed on the upper surface of the horizontal support plate 9, and a casting bag 6 fixed in the positioning seat.
[0021] Among them, a longitudinal telescopic cylinder 22 is fixed to the front part of the upper surface of the movable base 12, and a horizontal support plate 23 is fixed to the upper end of the cylinder rod of the longitudinal telescopic cylinder 22. Two support blocks 18 are arranged on the upper surface of the horizontal support plate 23 at intervals. The longitudinal telescopic cylinder 22 and the dumping cylinder 14 are located on the front and rear sides of the support seat 17 in the horizontal direction, and the dumping port side of the casting bag 6 is located above the two support blocks 18.
[0022] In this embodiment, a longitudinal connecting ear plate 19 is provided in the middle of the front end of the horizontal support plate 9, and the lower part of the longitudinal connecting ear plate 19 is hinged to the top of the support seat 17 by a Y-axis rotating shaft 21, and reinforcing connecting ribs 20 are provided between the two side surfaces of the longitudinal connecting ear plate 19 and the bottom surface of the horizontal support plate 9. The movable base 12 is provided with a buffer pillar 11 at a position facing the middle of the rear end of the horizontal support plate 9, and a buffer block 10 is fixed to the upper end of the buffer pillar 11. When the buffer block 10 is in contact with the middle of the rear end of the horizontal support plate 9, the upper surface of the horizontal support plate 9 is parallel to the horizontal plane. Longitudinal hinged ear plates 13 are fixed on the left and right sides of the bottom surface of the horizontal support plate 9, respectively. A Y-axis horizontal rod 15 is supported on the movable base 12. There are two tipping cylinders 14. The bottom of the cylinder body of the tipping cylinder 14 is hinged to the Y-axis horizontal rod 15. The end of the telescopic rod of the tipping cylinder 14 is hinged to the longitudinal hinged ear plate 13 on the corresponding side by using a Y-axis pin, and the Y-axis pin is parallel to the Y-axis horizontal rod 15.
[0023] A cantilever frame extending toward the pouring port of the casting ladle 6 is fixed above the positioning seat, a horizontal push-pull cylinder 2 is fixed to the front end of the upper surface of the cantilever frame, a closed door 1 for blocking the pouring port is fixed to the end of the cylinder rod of the horizontal push-pull cylinder 2, and a sealing ring connected to the pouring port is provided on the closed door 1. In this embodiment, the positioning seat is composed of a bottom plate 7, a front hoop 5 connected to the front of the bottom plate 7, and a rear hoop 8 connected to the rear of the bottom plate 7. The cantilever frame is composed of left and right cantilevers 4 welded to the top surfaces of the front hoop 5 and the rear hoop 8, and a connecting plate 3 welded to the front end of the upper surface of the left and right cantilevers 4. The horizontal push-pull cylinder 2 is fixed to the upper surface of the connecting plate 3.
[0024] The movable base 12 has a left extension slot and a right extension slot on its left and right sides. Connecting rods 16 are hinged in the left and right extension slots respectively. The free ends of the connecting rods 16 are provided with positioning holes for connecting with the mold mounting frame.
[0025] Working principle:
[0026] 1. When in use, the structure moves to the vicinity of the tundish, and the tundish, under the action of its driving mechanism, pours the molten material in it into the casting ladle 6. When the set amount is reached, the horizontal push-pull cylinder 2 drives the closing door 1 to block the pouring port of the casting ladle 6.
[0027] 2. Move the movable base 12 to the vicinity of the mold mounting frame, rotate the two connecting rods 16 out of the left and right extension slots, and then use a bolt pair to connect and fix the two connecting rods 16 to the mold mounting frame.
[0028] 3. Start the horizontal push-pull cylinder 2 to drive the closed door 1 away from the pouring opening of the casting ladle 6. Start the longitudinal telescopic cylinder 22 to make the support block 18 reach the set height as required, and then start the dumping cylinder 14. The dumping cylinder 14 pushes the horizontal support plate 9, the positioning seat and the casting ladle 6 to rotate around the Y-axis 21 to achieve the purpose of dumping. When the casting ladle 6 rotates into place, the support block 18 contacts the bottom surface of the pouring opening side of the casting ladle 6 to achieve enhanced support during the casting process.
[0029] The above embodiments of the present invention are described in detail, but the above contents are only preferred embodiments of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the present invention.
Claims
1. A casting pouring structure with stable operation, comprising a movable base, a support base arranged on the upper surface of the movable base, a horizontal support plate hinged to the top of the support base, a pouring cylinder arranged between the horizontal support plate and the movable base, a positioning base fixed on the upper surface of the horizontal support plate, and a casting bag fixed in the positioning base, characterized in that: A longitudinal telescopic cylinder is fixed to the front part of the upper surface of the movable base, a horizontal support plate is fixed to the upper end of the cylinder rod of the longitudinal telescopic cylinder, two support blocks are arranged at intervals on the upper surface of the horizontal support plate, the longitudinal telescopic cylinder and the dumping cylinder are located at the front and rear sides of the support seat in the horizontal direction, the pouring port side of the casting ladle is located above the two support blocks, a cantilever frame extending toward the pouring port of the casting ladle is fixed above the positioning seat, a horizontal push-pull cylinder is fixed to the front end of the upper surface of the cantilever frame, a closing door for blocking the pouring port is fixed to the end of the cylinder rod of the horizontal push-pull cylinder, and a sealing ring connected to the pouring port is provided on the closing door.
2. The casting and pouring structure with stable operation according to claim 1, characterized in that: A longitudinal connecting ear plate is provided in the middle of the front end of the horizontal support plate, the lower part of the longitudinal connecting ear plate is hinged to the top of the support seat by a Y-axis rotating shaft, and reinforcing connecting ribs are provided between the two side surfaces of the longitudinal connecting ear plate and the bottom surface of the horizontal support plate.
3. The casting and pouring structure with smooth operation according to claim 1 is characterized in that: The movable base is provided with a buffer pillar toward the middle of the rear end of the horizontal support plate, and a buffer block is fixed to the upper end of the buffer pillar. When the buffer block is in contact with the middle of the rear end of the horizontal support plate, the upper surface of the horizontal support plate is parallel to the horizontal plane.
4. The stable operation casting and pouring structure according to claim 1, characterized in that: Longitudinal hinged ear plates are fixed on the left and right sides of the bottom surface of the horizontal support plate respectively, and a Y-axis horizontal rod is supported on the movable base. There are two tipping cylinders, and the bottom of the cylinder body of the tipping cylinder is hinged to the Y-axis horizontal rod. The end of the telescopic rod of the tipping cylinder is hinged to the longitudinal hinged ear plate on the corresponding side by using a Y-axis pin shaft, and the Y-axis pin shaft is parallel to the Y-axis horizontal rod.
5. The casting and pouring structure with smooth operation according to claim 1, characterized in that: The positioning seat is composed of a base plate, a front hoop connected to the front of the base plate, and a rear hoop connected to the rear of the base plate. The cantilever frame is composed of left and right cantilevers welded to the top surfaces of the front hoop and the rear hoop, and a connecting plate welded to the front ends of the upper surfaces of the left and right cantilevers. The horizontal push-pull cylinder is fixed to the upper surface of the connecting plate.
6. The casting and pouring structure with smooth operation according to claim 1, characterized in that: The left and right sides of the movable base are provided with a left extension slot and a right extension slot, and connecting rods are respectively hinged in the left and right extension slots, and the free ends of the connecting rods are provided with positioning holes for connecting with the mold mounting frame.
