Device for friction stir welding of arc-shaped welding surface of rim
By designing a clamping assembly and pressing device for the rim, the problems of cumbersome rim welding process and damaged material performance are solved, and the effect of simplifying the process and improving production efficiency is achieved.
Patent Information
- Application Number
- CN202323622317.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2033-12-29
AI Technical Summary
The existing rim welding process is cumbersome, affecting production efficiency, high work intensity for employees, and gravity and hydraulic pressure affecting material performance.
Design a device including a base, support block, slide rail, cylinder, clamping assembly and motor, and perform preliminary clamping of the rolled-round sheet by clamping assembly, and welding with press block and welding head to reduce pressure Peaceful and circular steps to improve production efficiency.
The process is simplified, the impact of material performance is reduced, the production efficiency is improved, and the work intensity of employees is reduced.
Smart Images

Figure CN222133774U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of wheel rim processing, in particular to a device for stirring friction welding of arc-shaped welding surfaces of wheel rims. Background Art
[0002] Welding, also known as fusion welding, is a manufacturing process and technology that uses heating, high temperature or high pressure to join metals or other thermoplastic materials such as plastics. Modern welding technology is widely used. Among them, the connection between the rim and the spoke of agricultural and forestry wheels, engineering wheels, automobile wheels and tractor wheels is mostly welded. Pressing devices and welding devices are used in the production process. The main production processes of the rim are rounding, butt welding, scraping, flaring, rolling, expansion, and punching valve holes. After the plate is rolled by a rolling machine, it is flattened by a flattening machine before stir friction welding. After stir friction welding, the cylindrical area that was flattened by the flattening machine oil press before stir friction welding needs to be re-rounded in the later production process.
[0003] Existing friction welding has the following disadvantages:
[0004] 1. The production process is complicated, which affects production efficiency. The plate needs to be flattened after rolling, and needs to be re-rounded after stir friction welding. 2. The workload of employees is relatively high, and materials need to be moved back and forth before and after stir friction welding. 3. It affects material properties, because flattening and re-rounding both use gravity oil pressure, which has a certain impact on material properties. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] 2. The technical problems to be solved by the utility model are: 1. The production process is cumbersome, which affects the production efficiency. The plate needs to be flattened after rolling, and it needs to be re-rounded after stir friction welding; 2. The workload of employees is relatively high, and materials need to be moved back and forth before and after stir friction welding; 3. It affects the material properties, because both flattening and re-rounding use gravity oil pressure, which has a certain impact on the material properties.
[0007] (II) Technical solution
[0008] In order to solve the above problems, the utility model provides the following technical solutions:
[0009] A device for stir friction welding of arc-shaped welding surfaces of wheel rims comprises a base, a supporting block is provided in the middle of the base, a group of slide rails are provided on the supporting block, a first cylinder is provided at one end of the supporting block, a connecting plate is provided on the slide rail, a clamping assembly is provided on the connecting plate, a motor is provided on the upper part of the base, a groove is provided on the inner side of the upper part of the base, a screw rod is provided in the groove, a connecting block is provided on the screw rod, a second cylinder is provided on the connecting block, a welding head is provided at one end of a telescopic rod of the second cylinder, a third cylinder is provided on both sides of the groove, a holding block is provided at one end of the telescopic rod of the third cylinder, and the clamping assembly comprises a welding plate base, a supporting plate is provided on the welding plate base, one side of the supporting plate is in an arc shape, a group of slide grooves are provided on the supporting plate, a plurality of slide blocks are provided in the slide grooves, and a clamping plate is provided at one end of the slide block.
[0010] Furthermore, the third cylinder and the base are arranged at an angle, the holding block is in an arc shape, and a rubber pad is provided on the holding block.
[0011] Furthermore, one end of the first cylinder telescopic rod is connected to the connecting plate.
[0012] Furthermore, the slider is connected to the clamping plate via bolts.
[0013] Furthermore, the screw rod and the connecting block are connected via a screw rod nut.
[0014] (III) Beneficial effects
[0015] The beneficial effects of the utility model are:
[0016] The utility model discloses adopts simple and reasonable structure, is easy to install and use, and can preliminarily clamp the rolled sheet material by arranging the cooperation between the support plate and the clamping plate in the clamping assembly, and then cooperates with the holding block for fixing and welding, so that the rolled sheet material can be formed in one step, eliminating the steps of flattening and re-rounding, reducing the influence of gravity and oil pressure on material properties, reducing the production steps, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional diagram of the utility model;
[0018] Figure 2 This is a structural diagram of the clamping assembly of the utility model;
[0019] Markings in the figure: 1-base, 2-support block, 3-slide rail, 4-first cylinder, 5-connecting plate, 6-clamping assembly, 7-groove, 8-screw rod, 9-connecting block, 10-second cylinder, 11-welding head, 12-third cylinder, 13-holding block, 14-welding plate base, 15-support plate, 16-slide groove, 17-slider, 18-clamping plate, 19-motor. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0022] See also Figure 1-2 The device shown in the figure is used for the circular arc welding surface of the rim friction stir welding, comprising a base 1, a support block 2 is provided in the middle part of the base 1, a group of slide rails 3 are provided on the support block 2, a first cylinder 4 is provided at one end of the support block 2, a connecting plate 5 is provided on the slide rail 3, a clamping assembly 6 is provided on the connecting plate 5, a motor 19 is provided at the upper part of the base 1, a groove 7 is provided on the inner side of the upper part of the base 1, a screw rod 8 is provided in the groove 7, a connecting block 9 is provided on the screw rod 8, a second cylinder 10 is provided on the connecting block 9, a welding head 11 is provided at one end of the telescopic rod of the second cylinder 10, third cylinders 12 are provided on both sides of the groove 7, a holding block 13 is provided at one end of the telescopic rod of the third cylinder 12, and the clamping assembly 6 comprises a welding plate base 14, a support plate 15 is provided on the welding plate base 14, one side of the support plate 15 is in an arc shape, a group of slide grooves 16 are provided on the support plate 15, a plurality of sliders 17 are provided in the slide groove 16, and a clamping plate 18 is provided at one end of the slider 17.
[0023] Furthermore, the third cylinder 12 is inclined with respect to the base 1, the holding block 13 is arc-shaped, and a rubber pad is provided on the holding block 13. The rolled sheet can be held by the holding block 13, and the rubber pad can avoid damaging the surface of the sheet during holding.
[0024] Furthermore, one end of the telescopic rod of the first cylinder 4 is connected to the connecting plate 5 , and the first cylinder 4 can drive the clamping assembly 6 to move.
[0025] Furthermore, the slider 17 is connected to the clamping plate 18 by bolts, and the clamping plate 18 can be adjusted according to the thickness of the plate, so as to facilitate clamping and fixing the plate.
[0026] Furthermore, the screw rod 8 and the connecting block 9 are connected via a screw rod nut, and the connecting block 9 is driven by the screw rod 8 to move.
[0027] When in use, the rolled sheet is put on the support plate 15 with the interface facing upward, and then the clamping plate 18 is clamped and fixed on the edge of the sheet by adjusting the slider 17, and then the welding plate base 14 is driven to move by the first cylinder 4 so that the sheet interface is directly below the welding head 11, and then the pressing block 13 is driven downward by the third cylinder 12 to press and fix the surface of the sheet, and then the welding head 11 is driven downward by the second cylinder 10 to weld the sheet interface, and the connecting block 9 is driven by the screw rod 8 to enable the welding head 11 to move longitudinally for welding.
[0028] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0029] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A device for friction stir welding of arc-shaped welding surfaces of wheel rims, characterized in that: The invention comprises a base (1), a support block (2) is provided in the middle of the base (1), a group of slide rails (3) are provided on the support block (2), a first cylinder (4) is provided at one end of the support block (2), a connecting plate (5) is provided on the slide rail (3), a clamping assembly (6) is provided on the connecting plate (5), a motor (19) is provided on the upper part of the base (1), a groove (7) is provided on the inner side of the upper part of the base (1), a screw rod (8) is provided in the groove (7), a connecting block (9) is provided on the screw rod (8), and a second cylinder (10) is provided on the connecting block (9). ), a welding head (11) is provided at one end of the telescopic rod of the second cylinder (10), a third cylinder (12) is provided on both sides of the groove (7), a holding block (13) is provided at one end of the telescopic rod of the third cylinder (12), the clamping assembly (6) includes a welding plate base (14), a support plate (15) is provided on the welding plate base (14), one side of the support plate (15) is in an arc shape, a group of slide grooves (16) are provided on the support plate (15), a plurality of sliders (17) are provided in the slide grooves (16), and a clamping plate (18) is provided at one end of the slider (17).
2. The device for friction stir welding of circular arc welding surfaces of wheel rims according to claim 1, characterized in that: The third cylinder (12) and the base (1) are arranged at an angle, the holding block (13) is in an arc shape, and a rubber pad is provided on the holding block (13).
3. The device for friction stir welding of circular arc welding surfaces of wheel rims according to claim 1, characterized in that: One end of the telescopic rod of the first cylinder (4) is connected to the connecting plate (5).
4. The device for friction stir welding of arc-shaped welding surfaces of wheel rims according to claim 1, characterized in that: The slide block (17) and the clamping plate (18) are connected via bolts.
5. The device for friction stir welding of arc-shaped welding surfaces of wheel rims according to claim 1, characterized in that: The screw rod (8) and the connecting block (9) are connected via a screw rod nut.
