Double-station tool clamp for horizontal machining of cylinder cover

By designing a double-station work fixture, the jaws of the lateral, end and center clamping parts are used to achieve bidirectional tightening of metal parts, which solves the problem of low efficiency of existing single-station clamps and realizes the rotating table Dual station processing improves processing efficiency.

CN222134147UActive Publication Date: 2024-12-10LAIZHOU NEW ANDA AUTO PARTS CO LTD
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Patent Information

Application Number
CN202422704101.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2024-12-10
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

The existing fixtures are designed in a single station, which leads to the inefficiency of metal parts after processing one process.

Method used

Design a double-station work fixture, including a lateral clamping part, an end clamping part and a central clamping part, to achieve bidirectional tightening of metal parts through the fitting of clamping jaws, and to realize duplex position on the rotating table processing.

Benefits of technology

The double-station processing of metal components on the rotating table is realized, which improves processing efficiency, reduces disassembly and transfer steps, and improves processing efficiency.

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Abstract

The utility model relates to the technical field of clamping tools, in particular to a double-station work fixture for horizontal machining of a cylinder cover, which comprises a base, a support frame is arranged on the base, clamping assemblies are arranged at two ends of the support frame, each clamping assembly comprises a lateral clamping portion, an end portion clamping portion and a center clamping portion, and the lateral clamping portions and the end portion clamping portions are arranged on the base. The end clamping parts and the center clamping part clamp and fasten a metal part, fastening is conducted again through the lateral clamping parts, clamping and fastening of the metal part are completed, and along with rotation of the rotating table, the metal parts on the two clamping assemblies can be subjected to double-station machining treatment at the same time.
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Description

Technical Field

[0001] The present application belongs to the technical field of clamping tools, and in particular relates to a double-station fixture for horizontal machining of cylinder heads. Background Art

[0002] After casting, metal parts need to go through multiple processing steps to obtain metal parts with the required precision, such as cutting, milling, deburring, drilling, making threaded holes, etc. This requires processing in at least two workstations, but the current fixtures are all clamping structures of one workstation, which means that the metal parts need to be disassembled and transferred after completing one process, which reduces efficiency. Utility Model Content

[0003] In order to solve the technical problems existing in the background technology, the utility model provides a double-station tooling fixture for horizontal processing of cylinder heads, the fixture is provided with a clamping assembly, the clamping assembly includes a lateral clamping portion, an end clamping portion and a central clamping portion, the end clamping portion of the present application cooperates with the clamping claws on the lateral clamping portion to clamp and tighten the metal parts in the upper and lower directions, the central clamping portion cooperates with the clamping claws to tighten again in the lateral direction to complete the clamping and tightening of the metal parts, and as the rotating table rotates, the metal parts on the two clamping assemblies can be processed in the double stations at the same time.

[0004] The technical solution adopted by the utility model is:

[0005] A double-station fixture for horizontal machining of a cylinder head, comprising:

[0006] A base is provided with a support frame, and clamping assemblies are provided at both ends of the support frame. The clamping assembly includes a lateral clamping part, and the lateral clamping part includes a plurality of support columns arranged on the support frame, the support columns are arranged at intervals, screws are provided on the support columns, and clamping claws are provided on the screws. The clamping claws and the screws are clearance-matched, and locking nuts are threadedly provided on the screws, and the locking nuts tighten the clamping claws.

[0007] Furthermore, the clamping assembly includes an end clamping portion, the end clamping portion includes an end bearing frame, a first adjusting bolt is provided on the end bearing frame, and a large end of the first adjusting bolt is arranged below the end bearing frame.

[0008] Furthermore, the clamping assembly includes a central clamping portion, the central clamping portion includes a central bearing frame, and the sides of the central bearing frame are each provided with a second adjusting bolt.

[0009] Furthermore, the first adjusting bolt is arranged vertically.

[0010] Furthermore, the second adjusting bolt is arranged horizontally.

[0011] Further, the central clamping portion is arranged below the end clamping portions.

[0012] Furthermore, the support frame is in an "H" shape.

[0013] Furthermore, a lifting ring is provided at the upper end of the supporting frame.

[0014] Compared with the prior art, the beneficial effects of this application are:

[0015] The present application places the base on a rotating table so that the clamping assembly of the support frame can be aligned with different processing stations. The clamping assembly has a lateral clamping portion, and the claws on the lateral clamping portion can clamp the metal component from both sides, thereby fixing the metal component on the fixture. In addition, the end clamping portion of the present application cooperates with the claws to clamp and tighten the metal component in the upper and lower directions, and the center clamping portion cooperates with the claws to tighten again in the lateral direction to complete the clamping and tightening of the metal component. As the rotating table rotates, the metal components on the two clamping assemblies can be processed in two stations at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the specific implementation of the utility model, the drawings required in the specific implementation are briefly introduced below. The drawings in the following description are implementations of the utility model.

[0017] Figure 1 It is a general three-dimensional schematic diagram in an example of the utility model.

[0018] In the figure:

[0019] 1. Base;

[0020] 2. Support frame;

[0021] 3. lateral clamping part, 31. support column, 32. screw rod, 33. clamping claw, 34. locking nut;

[0022] 4. end clamping portion, 41. end bearing frame, 42. first adjusting bolt;

[0023] 5. center clamping part, 51. center bearing frame, 52. second adjusting bolt, 53. spare adjusting bolt;

[0024] 6. Rings. DETAILED DESCRIPTION

[0025] In order to more clearly and explicitly illustrate the specific implementation purpose and implementation method of the utility model, the technical solution of the utility model will be fully described below. The described embodiment is a part of the embodiment of the utility model, not all the embodiments. Without making creative work, all other embodiments based on the embodiment described in the utility model belong to the protection scope of the utility model.

[0026] The utility model discloses a double-station fixture for horizontal processing of cylinder heads. Figure 1 As shown, the clamp can clamp two metal parts at the same time and cooperate with machining equipment to perform double-station processing. The double-station can perform one processing or two processing, which improves the efficiency of machining. Specifically, this embodiment includes a base 1, which is a metal plate. The base 1 is fixed on a rotating table. A support frame 2 is installed on the base 1. Specifically, the support frame 2 is "H"-shaped, and a lifting ring 6 is installed on the upper end of the support frame 2 to facilitate lifting and transferring the support frame 2. The support frame 2 is fixed to the base 1 by welding.

[0027] Both ends of the support frame 2 of this embodiment are equipped with clamping assemblies. Specifically, the clamping assembly includes a lateral clamping portion 3, and the lateral clamping portion 3 includes a plurality of support columns 31 installed on the support frame 2. The support columns 31 are arranged at intervals, that is, the support columns 31 are arranged at intervals in the vertical direction and the horizontal direction. For example, in this embodiment, four support columns 31 are installed on one side of the support frame 2, and four support columns 31 are installed on the other side of the support frame 2. The support column 31 has a screw rod 32, and the screw rod 32 has a clamping claw 33. The clamping claw 33 and the screw rod 32 are clearance-matched. A locking nut 34 is threadedly installed on the screw rod 32, and the locking nut 34 presses the clamping claw 33. After being pressed, the clamping claw 33 is pressed from both sides of the metal part.

[0028] In addition, the clamping assembly includes an end clamping portion 4, which includes an end bearing frame 41. The end bearing frame 41 has a threaded hole. A first adjusting bolt 42 is installed in the threaded hole of the end bearing frame 41. The big head end of the first adjusting bolt 42 is arranged below the end bearing frame 41. The first adjusting bolt 42 is arranged vertically. The clamping assembly also includes a center clamping portion 5. The center clamping portion 5 includes a center bearing frame 51. The side of the center bearing frame 51 has a threaded hole. The threaded holes on the side of the center bearing frame 51 are all installed with second adjusting bolts 52. In addition, spare adjusting bolts 53 are installed in redundant threaded holes, which are used when the second adjusting bolts 52 cannot meet the clamping requirements. The second adjusting bolts 52 are arranged horizontally.

[0029] According to the specific structure in the above embodiment, the working process is further described below:

[0030] The sealing end face of the cylinder head faces the support frame 2. By tightening the locking nut 34, part of the clamping jaws 33 are coplanar and in contact with the sealing end face of the cylinder head, and the inner wall of the cylinder head is in contact with the side end face of the end support frame 41 and the small end of the first adjusting bolt 42; by rotating the first adjusting bolt 42, the height of the cylinder head is adjusted; by tightening the second adjusting bolt 52, the extension of the cylinder head is clamped; by tightening the locking nut 34, the other part of the clamping jaws 33 presses the cylinder head. After the cylinder head is clamped and fastened, as the rotating table rotates, the two cylinder heads can be processed in double positions at the same time.

[0031] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

[0032] Although the above describes the specific implementation methods of the utility model in conjunction with the accompanying drawings, it is not intended to limit the protection scope of the utility model. Technical personnel in the relevant field should understand that on the basis of the technical solution of the utility model, various modifications or deformations that can be made by technical personnel in this field without creative work are still within the protection scope of this application.

Claims

1. A double-station fixture for horizontal machining of cylinder heads, characterized in that: It comprises a base (1), a support frame (2) is arranged on the base (1), and clamping assemblies are arranged at both ends of the support frame (2); The clamping assembly comprises a lateral clamping portion (3), the lateral clamping portion (3) comprising a plurality of support columns (31) arranged on a support frame (2), the support columns (31) being arranged at intervals, a screw rod (32) being arranged on the support column (31), a clamping claw (33) being arranged on the screw rod (32), the clamping claw (33) being clearance-matched with the screw rod (32), a locking nut (34) being threadedly arranged on the screw rod (32), and the locking nut (34) pressing the clamping claw (33) tightly.

2. A double-station fixture for horizontal machining of cylinder heads according to claim 1, characterized in that: The clamping assembly comprises an end clamping portion (4), the end clamping portion (4) comprises an end bearing frame (41), a first adjusting bolt (42) is provided on the end bearing frame (41), and the large end of the first adjusting bolt (42) is arranged below the end bearing frame (41).

3. A double-station fixture for horizontal machining of cylinder heads according to claim 2, characterized in that: The clamping assembly comprises a central clamping portion (5), the central clamping portion (5) comprises a central bearing frame (51), and second adjustment bolts (52) are arranged on the sides of the central bearing frame (51).

4. A double-station fixture for horizontal machining of cylinder heads according to claim 2, characterized in that: The first adjusting bolt (42) is arranged vertically.

5. The double-station fixture for horizontal machining of cylinder heads according to claim 3, characterized in that: The second adjusting bolt (52) is arranged horizontally.

6. The double-station fixture for horizontal machining of cylinder heads according to claim 3, characterized in that: The central clamping portion (5) is arranged below the end clamping portions (4).

7. The double-station fixture for horizontal machining of cylinder heads according to claim 1, characterized in that: The support frame (2) is in an "H" shape.

8. The double-station fixture for horizontal machining of cylinder heads according to claim 2, characterized in that: A lifting ring (6) is provided at the upper end of the support frame (2).