Damage-free positioning and pressing device for profile hole milling

By designing a damage-free positioning and compression device for profile milling holes, a translation mechanism and a side-pressure cylinder are used to achieve accurate positioning and compression of profiles, the problems of damage and cost in profile processing in the prior art are solved, and the problem of high quality of the material processing is realized. Compact structure, strong versatility and efficient processing.

CN222134255UActive Publication Date: 2024-12-10JINAN YINGUOHUI CNC TECH CO LTD
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Patent Information

Application Number
CN202420842755.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2024-12-10
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

In the processing of profiles, existing CNC milling machines can easily cause scratches on the end of the profile and bends of sharp corners, which affects the assembly accuracy and product quality of subsequent products. In addition, the damage-free positioning structure of the existing profiles takes up a large space and is costly. Not universal.

Method used

A damage-free positioning and compression device for profile milling holes is designed, using a work bench plate, positioning cylinder, limiting block and side pressing mechanism. The precise positioning and compression of the profile is achieved through a translation mechanism and side pressing cylinder, which avoids the accuracy of the profile positioning and compression of the profile. Additional vertical guide mechanism to meet the positioning needs of different inclination angles.

Benefits of technology

It realizes effective protection of the ends of the profile, reduces costs, has a compact structure, improves processing efficiency and versatility, avoids profile damage, and significantly improves product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a damage-free positioning and pressing device for profile hole milling, which comprises a working table plate, two backup plates are arranged at the rear end of the working table plate at intervals, a limiting opening is arranged on the working table plate between the two backup plates, a translation mechanism is arranged at the lower end of the working table plate, and a sliding plate is arranged at the tail end of the translation mechanism. A translation mechanism drives the sliding plate to move transversely, a positioning air cylinder is vertically arranged on the sliding plate, a positioning column is arranged at the upper end of a piston rod of the positioning air cylinder, a limiting block is arranged on the sliding plate, the positioning column and the limiting block are located in a limiting opening, and transverse sliding of the limiting block is limited through the limiting opening. Rear positioning blocks are arranged at the positions, on the two sides of the limiting opening, of the rear end of the workbench plate respectively, a downward pressing mechanism is arranged at the upper end of the backup plate, and two side pressing mechanisms are arranged on the workbench plate at intervals. The device has the advantages of being reasonable in structural design, compact in structure, high in universality, low in cost, capable of effectively protecting the ends of the profiles and the like.
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Description

Technical field:

[0001] The utility model relates to the technical field of door and window profile processing equipment, in particular to a damage-free positioning and pressing device for profile milling, and is especially suitable for processing high-end door and window profiles. Background technology:

[0002] Milling is an essential process in the production of doors, windows, curtain walls, sun rooms and other products. For example, the processing of glue injection holes, corner code installation holes, lock holes and other processing all require milling. The existing technology generally uses CNC milling machines to mill profiles. The CNC milling machine mainly includes a frame, a workbench is provided on the frame, a mechanism for positioning and pressing the profile is provided on the workbench, a three-translational mechanism is provided behind the workbench, a milling motor is provided on the three-translational mechanism, and a milling cutter is provided on the milling motor. The milling cutter performs milling on the profile.

[0003] Existing CNC milling machines have profiles (such as Figure 7 The existence of the above technical problems directly affects the assembly accuracy of subsequent products, and thus affects the product quality. In order to solve the above technical problems, many attempts have been made in the prior art, such as the profile end damage-free positioning structure and clamp previously applied by our company (authorization announcement number: CN218946944U). This technical solution effectively solves the above technical problems and has been put into practice. With the fierce market competition, products are required to be continuously optimized and upgraded in order to further improve performance and / or reduce costs and / or simplify structure and / or be more compact. Figure 8 As shown, our company's previous profile end damage-free positioning structure adopts two translation mechanisms and end positioning blocks. The vertical drive of the two translation mechanisms occupies a large space and is costly. In addition, the end positioning block is not only large in size, but also requires a 45° opening to be processed on the end positioning block. Not only is the processing cost high, but it also requires a corresponding 45° angle. When processing other inclination angles, the end positioning block needs to be replaced accordingly. The overall structure occupies a large space and has a relatively high cost. Therefore, it is necessary to optimize it in order to make the structural design more compact, reduce costs and increase versatility.

[0004] It should be noted that the above contents belong to the technical knowledge of the inventor and do not necessarily constitute prior art. Utility model content:

[0005] The purpose of the utility model is to solve the problems existing in the prior art and to provide a damage-free positioning and clamping device for profile milling holes, which has the advantages of reasonable structural design, compact structure, strong versatility, reduced cost, and effective protection of profile ends.

[0006] The utility model achieves the above-mentioned purpose by adopting the following technical solutions:

[0007] A damage-free positioning and clamping device for milling holes in profiles comprises a work table, two support plates are spaced apart at the rear end of the work table, a limit opening is provided on the work table between the two support plates, a translation mechanism is provided at the lower end of the work table, a slide plate is provided at the end of the translation mechanism, the translation mechanism drives the slide plate to move laterally, a positioning cylinder is vertically provided on the slide plate, a positioning column is provided at the upper end of the piston rod of the positioning cylinder, a limit block is provided on the slide plate, the positioning column and the limit block are located in the limit opening, and the limit opening limits the lateral sliding of the limit block, rear positioning blocks are respectively provided at the rear ends of the work tables on both sides of the limit opening, a downward pressing mechanism is provided at the upper end of the support plate, and two side pressing mechanisms are spaced apart on the work table.

[0008] The translation mechanism comprises a slider laterally arranged at the lower end of the worktable, the slider is provided with a guide rail, the guide rail is provided with the slide plate, the lower end of the worktable is provided with a driving cylinder, and the driving cylinder is connected to the slide plate.

[0009] The outlet end of the positioning cylinder is provided with a guide copper sleeve, and the piston rod is arranged in the guide copper sleeve.

[0010] The limiting block is designed to be in a rectangular parallelepiped shape, and the limiting opening is designed to be in a U shape.

[0011] The rear positioning block is provided with a rear positioning surface, and the rear positioning surface is flush with the front end surface of the backing plate.

[0012] The pressing mechanism comprises a cylinder support arranged at the upper end of the support plate, a pressing cylinder is vertically arranged on the cylinder support, and a pressing block is arranged on the pressing cylinder.

[0013] The side pressure mechanism comprises a side pressure cylinder longitudinally arranged on the work table, and a side pressure block is arranged on the side pressure cylinder.

[0014] The utility model adopts the above structure, which can bring the following beneficial effects:

[0015] The positioning column is directly designed on the positioning cylinder, which not only eliminates the need for an additional vertical guide mechanism, but also enables the positioning column to meet the end positioning requirements of profile ends with different inclination angles, and has the advantages of reduced cost, compact structure, and strong versatility. Description of the drawings:

[0016] Figure 1 This is a schematic diagram of the structure of the damage-free positioning and clamping device for profile milling of the utility model;

[0017] Figure 2 This is a structural schematic diagram of another perspective of the damage-free positioning and clamping device for profile milling of the utility model;

[0018] Figure 3It is a bottom view structural schematic diagram of the damage-free positioning and clamping device for profile milling hole of the utility model;

[0019] Figure 4 It is a structural schematic diagram of a translation mechanism of the utility model;

[0020] Figure 5 This is a structural schematic diagram of the positioning cylinder of the utility model;

[0021] Figure 6 A top view of the profile of the utility model being positioned and pressed;

[0022] Figure 7 It is a structural schematic diagram of the profile;

[0023] Figure 8 It is a structural schematic diagram of the existing profile end damage-free positioning structure;

[0024] In the figure, 1, workbench, 2, support plate, 3, limit opening, 4, a translation mechanism, 401, slider, 402, guide rail, 403, drive cylinder, 5, slide plate, 6, positioning cylinder, 7, piston rod, 8, positioning column, 9, limit block, 10, rear positioning block, 11, pressing mechanism, 1101, cylinder bracket, 1102, pressing cylinder, 1103, pressing block, 12, side pressing mechanism, 1201, side pressure cylinder, 1202, side pressure block, 13, guide copper sleeve, 14, rear positioning surface, 15, front end surface, 16, profile, 17, inclined surface, 18, sharp corner, 19, existing profile damage-free positioning structure, 20, two translation mechanisms, 21, end positioning block, 22, 45° opening. Specific implementation method:

[0025] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in the form of examples in conjunction with the accompanying drawings.

[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.

[0027] The various embodiments in this specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referenced to each other, and each embodiment focuses on the differences from other embodiments.

[0028] In addition, the terms "lateral", "longitudinal", "vertical", "upper end", "lower end", etc. are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or implicitly indicating the position of the indicated technical features.

[0029] In the present invention, unless otherwise clearly specified and limited, the terms "provided with", "set", "connected" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] like Figure 1-6 As shown, a damage-free positioning and clamping device for milling holes of profiles comprises a worktable 1, two supporting plates 2 are provided at intervals at the rear end of the worktable 1, a limiting opening 3 is provided on the worktable 1 between the two supporting plates 2, a translation mechanism 4 is provided at the lower end of the worktable 1, a slide plate 5 is provided at the end of the translation mechanism 4, the translation mechanism 4 drives the slide plate 5 to move horizontally, a positioning cylinder 6 is vertically provided on the slide plate 5, a positioning column 8 is provided at the upper end of the piston rod 7 of the positioning cylinder 6, a limiting block 9 is provided on the slide plate 5, the positioning column 8 and the limiting block 9 are located in the limiting opening 3, and the limiting opening 3 limits the lateral sliding of the limiting block 9, rear positioning blocks 10 are respectively provided at the rear ends of the worktable 1 on both sides of the limiting opening 3, a downward pressing mechanism 11 is provided at the upper end of the supporting plate 2, and two side pressing mechanisms 12 are provided at intervals on the worktable 1. Compared with the existing profile damage-free positioning structure 19 (including two translation mechanisms 20, an end positioning block 21 and a 45° opening 22), the present application directly designs a positioning column 8 on the positioning cylinder 6. Not only does it not require an additional vertical guide mechanism, but the positioning column 8 can also meet the end positioning requirements of the profile 16 with different inclination angles, which has the advantages of reduced cost, compact structure and strong versatility.

[0031] The translation mechanism 4 includes a slider 401 disposed transversely at the lower end of the workbench 1, a guide rail 402 is disposed on the slider 401, the slide plate 5 is disposed on the guide rail 402, a driving cylinder 403 (which can be installed by installing a cylinder seat for installing the driving cylinder 403) is disposed at the lower end of the workbench 1, and the driving cylinder 403 is connected to the slide plate 5. The specific structure of the translation mechanism 4 is given, and the cylinder is used to cooperate with the slider guide rail for precise guidance to achieve transverse drive.

[0032] The outlet end of the positioning cylinder 6 is provided with a guide copper sleeve 13, and the piston rod 7 is arranged in the guide copper sleeve 13. By designing the guide copper sleeve 13, the vertical movement accuracy of the positioning column 8 can be significantly improved, thereby ensuring accurate and reliable positioning.

[0033] The limiting block 9 is designed to be in a rectangular parallelepiped shape, and the limiting opening 3 is designed to be in a U-shape. The rectangular parallelepiped and U-shaped designs have the advantages of being easy to process and having accurate and reliable limiting.

[0034] The rear positioning block 10 is provided with a rear positioning surface 14, which is flush with the front end surface 15 of the back plate 2. This ensures accurate and reliable rear positioning of the end of the profile 16. It should be explained here that since the profile 16 needs to be milled, a sufficient distance needs to be left between the two back plates 2, so the end of the profile 16 needs to be additionally rear-positioned to ensure reliable positioning and pressing during the milling process.

[0035] The pressing mechanism 11 comprises a cylinder support 1101 disposed at the upper end of the support plate 2 , a pressing cylinder 1102 is vertically disposed on the cylinder support 1101 , and a pressing block 1103 is disposed on the pressing cylinder 1102 , so as to realize the vertical pressing of the profile 16 .

[0036] The side pressure mechanism 12 comprises a side pressure cylinder 1201 longitudinally arranged on the workbench 1, and a side pressure block 1202 is arranged on the side pressure cylinder 1201 to achieve horizontal compression of the profile.

[0037] Instructions for use of the damage-free positioning and clamping device for profile milling holes in this application:

[0038] In actual use, the profile 16 can be milled alternately in left and right cycles, which significantly improves the milling efficiency.

[0039] First, drive the cylinder 403 to push the slide plate 5 to the right (that is, the limit block 9 is in contact with the right side of the limit opening 3), and then place the profile 16 horizontally on the right side of the workbench 1, and then lean the profile 16 against the back plate 2 and push it to the left at the same time so that the end of the profile 16 is positioned on the positioning column 8 (the inclined surface 17 and the sharp corner 18 at the end of the profile 16 are protected), and finally the downward pressure cylinder 1102 and the side pressure cylinder 1201 on the right side are respectively actuated to position and press the profile 16, and the profile 16 can be milled after being positioned and pressed, and at the same time, the cylinder 403 is driven to reset so that the slide plate 5 moves to the left (that is, the limit block 9 is in contact with the left side of the limit opening 3), and then the other profile 16 is positioned and installed on the left side of the workbench 1 (the positioning and pressing process is basically the same as the above), and after the installation is completed, wait for the milling hole. In this way, the time for milling the hole can be fully utilized, and the profile 16 on the other side can be positioned, pressed and installed, so as to realize cyclic alternation of profile milling hole processing, thereby significantly improving the processing efficiency.

[0040] The above-mentioned specific implementation manner cannot be used as a limitation on the protection scope of the present utility model. For those skilled in the art, any replacement, improvement or change made to the implementation manner of the present utility model falls within the protection scope of the present utility model.

[0041] The matters not described in detail in the present invention are all known technologies to those skilled in the art.

Claims

1. A damage-free positioning and clamping device for profile milling, characterized in that: The invention comprises a worktable, wherein two supporting plates are provided at intervals at the rear end of the worktable, a limiting opening is provided on the worktable between the two supporting plates, a translation mechanism is provided at the lower end of the worktable, a slide is provided at the end of the translation mechanism, and the translation mechanism drives the slide to move laterally, a positioning cylinder is vertically provided on the slide, a positioning column is provided at the upper end of the piston rod of the positioning cylinder, a limiting block is provided on the slide, the positioning column and the limiting block are located in the limiting opening, and the limiting opening limits the lateral sliding of the limiting block, rear positioning blocks are respectively provided at the rear ends of the worktables on both sides of the limiting opening, a downward pressing mechanism is provided at the upper end of the supporting plate, and two side pressing mechanisms are provided at intervals on the worktable.

2. The damage-free positioning and clamping device for profile milling according to claim 1, characterized in that: The translation mechanism comprises a slider laterally arranged at the lower end of the worktable, the slider is provided with a guide rail, the guide rail is provided with the slide plate, the lower end of the worktable is provided with a driving cylinder, and the driving cylinder is connected to the slide plate.

3. The damage-free positioning and clamping device for profile milling according to claim 1 or 2, characterized in that: The outlet end of the positioning cylinder is provided with a guide copper sleeve, and the piston rod is arranged in the guide copper sleeve.

4. The damage-free positioning and clamping device for profile milling according to claim 3 is characterized in that: The limiting block is designed to be in a rectangular parallelepiped shape, and the limiting opening is designed to be in a U shape.

5. The damage-free positioning and clamping device for profile milling according to claim 4, characterized in that: The rear positioning block is provided with a rear positioning surface, and the rear positioning surface is flush with the front end surface of the backing plate.

6. The damage-free positioning and clamping device for profile milling according to claim 5, characterized in that: The pressing mechanism comprises a cylinder support arranged at the upper end of the support plate, a pressing cylinder is vertically arranged on the cylinder support, and a pressing block is arranged on the pressing cylinder.

7. The damage-free positioning and clamping device for profile milling according to claim 6, characterized in that: The side pressure mechanism comprises a side pressure cylinder longitudinally arranged on the work table, and a side pressure block is arranged on the side pressure cylinder.