Equipment facilitating maintenance of blade valve
By using the combination of parts such as snap rings, rotors and threaded rods in the maintenance equipment, the problem of fixed support for pipes of different sizes is solved, the scope of application of the equipment is expanded and the operation is simplified, and the service life of the external pipe is extended.
Patent Information
- Application Number
- CN202420738025.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-11
AI Technical Summary
In the prior art, maintenance equipment cannot fix and support pipes of different sizes, resulting in a small scope of application of the equipment, and shaking of the pipes during disassembly hinders user operation.
An auxiliary box including snap ring, rotary frame, threaded rod, connecting block and other components is designed. Through the cooperation of these components, the fixed support to the valve body is realized, the pressure applied to the external duct is dispersed, and the electric handle and disassembly head are simplified. Bolt removal process.
Fixed support for external ducts of different sizes is achieved, which reduces the risk of damage to external ducts, simplifies user operation, extends the service life of external ducts, and improves the scope of equipment application.
Smart Images

Figure CN222134866U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of valve maintenance, in particular to a device that is convenient for maintaining a leaf valve. Background Art
[0002] The leaf valve is a commonly used industrial valve. Its structure is similar to a door plate, usually called a leaf or blade, which can move inside the pipe to control the flow of fluid. The leaf valve is usually composed of a valve body, a leaf, a stem, a seal and an operating device. The leaf valve requires regular maintenance to ensure its normal operation and to ensure the safe, reliable and efficient operation of the system.
[0003] After searching, the Chinese patent with announcement number: CN213738424U discloses a valve maintenance equipment that is easy to operate, including a shell, and the interior of the shell is connected with a lifting mechanism that allows maintenance personnel to conveniently observe the valve condition in all directions. The utility model solves the problem that maintenance personnel cannot observe the valve in all directions when repairing the valve by adding a lifting mechanism, and realizes that after the maintenance personnel disassemble the valve, the valve is placed on the lifting mechanism, and the height can be adjusted to observe the valve in all directions. At the same time, a collection box is added, and other small tools required for repairing the valve and small parts removed from the valve can be placed in the collection box, thereby avoiding the loss of parts and tools, and also avoiding the problem of the valve accidentally falling and being damaged and injuring the maintenance personnel during the maintenance process, reducing the maintenance work time extended due to observing the valve, and improving the efficiency of the maintenance work.
[0004] The above specific implementation method mentions that "after the valve is disassembled, the lifting mechanism 2 is used to facilitate observation of the valve. When using the lifting mechanism 2, hold the handle 13 and rotate it counterclockwise to drive the first metal shaft 9 to rotate through the ball bearing 5, and at the same time drive the first gear 10 to rotate counterclockwise. The first gear 10 drives the second gear 12 to rotate counterclockwise, drives the rack 8 to move upward, and drives the support rod 11 to move upward. After the maintenance or observation is completed, hold the handle 13 and rotate it clockwise to drive the rack 8 and the support rod 11 to move downward. When the handle 13 is rotated, the first metal shaft 9 drives the turntable 14 and the wedge block 15 to move. The wedge block 15 contacts the wedge-shaped card strip 18 to push the wedge-shaped card strip 18 into the groove 17. When the spring 20 reaches a certain position, the wedge-shaped card strip 18 pops out and is stuck between the wedge-shaped blocks 15, so that the handle 13 will not move in the opposite direction. After use, the latch 23 is pressed down, and the top of the latch 23 contacts the wedge-shaped hole 19 to retract the wedge block 15, and then the handle 13 is turned to move, and the latch 23 is lowered and contacts the stopper 24, so that the latch 23 will not fall, so that when the required position is reached, the first gear 10 can be stuck and will not rotate. However, in the above document, the support rod cannot support different pipelines, resulting in a small application range of the device, and the support rod cannot fix the pipeline, resulting in the pipeline shaking during the disassembly process, which hinders the user from disassembling. In view of the above problems, a device for facilitating the maintenance of leaf valves is proposed to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a device for facilitating the maintenance of a leaf valve, aiming to improve the problem in the prior art that pipes of different sizes cannot be fixedly supported, resulting in a small practical range of the device.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A device for facilitating the maintenance of a leaf valve comprises a valve body and an auxiliary box, wherein two external tubes are fixedly connected to the left and right sides of the valve body, a battery box is fixedly connected to the left side of the auxiliary box, a support rod is passed through and fixedly connected to the middle part of the auxiliary box and the middle part of the battery box, two rotating frames are rotatably connected to the outside of the left and right sides of the support rod, a through hole is opened in the middle part of the rotating frame, a clamping ring is fixedly connected to the top end of the rotating frame, a connecting block is fixedly connected to the bottom end of the rotating frame, a positioning block is fixedly connected to the front side of the connecting block on the rear side, the middle part of the positioning block is rotatably connected to a limiting assembly, a transmission line is fixedly connected to the front side of the battery box, and an electric handle is fixedly connected to the front end of the transmission line.
[0008] Furthermore, the limiting assembly includes a threaded rod and a threaded turntable, the rear end of the threaded rod is rotatably connected to the middle of the positioning block, the inner wall of the threaded turntable is rotatably connected to the outside of the threaded rod, and the external thread of the threaded rod is connected to the middle of the connecting block on the front side.
[0009] Furthermore, the top end of the electric handle is fixedly connected to a support cover, the inner front side of the support cover is rotatably connected to a rotating rod, the outer side of the rotating rod is fixedly connected to a worm, the bottom end of the rotating rod is fixedly connected to a rotating cover, the inner left and right sides of the support cover are fixedly connected to positioning rods, and the outer side of the positioning rod is rotatably connected to a semi-arc worm gear.
[0010] Furthermore, a disassembly head is fixedly connected to the front side of the semi-arc worm gear, a notch is opened on the front side of the support cover, and a soft strip is fixedly connected to the inner top end of the notch.
[0011] Furthermore, the top end of the rotary cover is rotatably connected to the outer bottom end of the support cover, and the rear teeth of the semi-arc worm wheel are meshingly connected with the outer teeth of the worm.
[0012] Furthermore, a placement groove is provided on the front side of the auxiliary box.
[0013] Furthermore, the middle portion of the exterior of the disassembly head is slidably connected to the inner wall of the notch, and the bottom end of the soft strip is fixedly connected to the middle portion of the exterior of the disassembly head.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, through the cooperation of the clamping ring, the rotating frame, the through hole, the threaded rod, the connecting block and other components, the auxiliary disassembly equipment is used to disassemble the valve body and to fix and support the external pipes of different sizes, so as to effectively disperse the pressure and stress applied to the external pipe when the valve body is disassembled, reduce the risk of damage to the external pipe itself, and extend the service life of the external pipe.
[0016] 2. In the utility model, through the cooperation of the rotating frame, the disassembly head, the notch, the worm, the positioning rod and other components, the front side of the electric bolt disassembly can be rotated, which is convenient for users to disassemble the bolts on the valve body and simple to operate. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A three-dimensional diagram of a device for facilitating the repair of a leaf valve proposed by the utility model;
[0018] Figure 2 A schematic diagram of the external pipe structure of a device for facilitating the maintenance of a leaf valve proposed by the utility model;
[0019] Figure 3The utility model discloses a schematic diagram of a disassembly head structure of a device for facilitating the repair of a leaf valve.
[0020] Legend:
[0021] 1. Valve body; 2. External pipe; 3. Auxiliary box; 4. Storage box; 5. Support rod; 6. Rotating frame; 7. Through hole; 8. Snap ring; 9. Connecting block; 10. Positioning block; 11. Threaded rod; 12. Threaded turntable; 13. Transmission line; 14. Electric handle; 15. Support cover; 16. Rotating rod; 17. Worm; 18. Rotating cover; 19. Positioning rod; 20. Half arc worm gear; 21. Disassembly head; 22. Notch; 23. Soft strip; 24. Placement groove. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Reference Figure 1-Figure 3 The utility model provides an embodiment: a device for facilitating maintenance of a leaf valve, comprising a valve body 1 and an auxiliary box 3. Two external pipes 2 are fixedly connected to the left and right sides of the valve body 1. This is the state when the valve body 1 has not been disassembled. A storage box 4 is fixedly connected to the left side of the auxiliary box 3. A support rod 5 is fixedly connected through the middle of the auxiliary box 3 and the middle of the storage box 4. A driving source is provided on the inner wall of the storage box 4 for transmitting energy. Two rotating racks 6 are rotatably connected to the outside of the left and right sides of the support rod 5. The support rod 5 limits the rotation of the rotating rack 6. A through hole 7 is provided in the middle of the rotating rack 6. The opening of the through hole 7 realizes the rotation of the rotating rack 6. A clamping ring 8 is fixedly connected to the top of the rotating rack 6. After the rotating rack 6 rotates, the clamping ring 8 is driven to rotate toward each other.
[0024] The bottom end of the rotating frame 6 is fixedly connected with a connecting block 9, the front side of the rear connecting block 9 is fixedly connected with a positioning block 10, the middle part of the positioning block 10 is rotatably connected to a limiting assembly, the limiting assembly connects the positioning block 10 and the connecting block 9 to drive the rotating frame 6 to rotate. Compared with the above documents, the above is more compact, which is convenient for users to fix and support the external pipe 2, and can fix and support external pipes 2 of different sizes. The front side of the battery box 4 is fixedly connected with a transmission line 13, and the front end of the transmission line 13 is fixedly connected with an electric handle 14. The battery box 4 transmits power to the electric handle 14 through the transmission line 13.
[0025] refer to Figure 1 , Figure 2A placement groove 24 is provided on the front side of the auxiliary box 3, and the placement groove 24 is convenient for storing the electric handle 14. The limiting assembly includes a threaded rod 11 and a threaded turntable 12. The rear end of the threaded rod 11 is rotatably connected to the middle of the positioning block 10, and the inner wall of the threaded turntable 12 is rotatably connected to the outside of the threaded rod 11. The outer thread of the threaded rod 11 is connected to the middle of the front connecting block 9. Rotating the threaded turntable 12 drives the threaded rod 11 to rotate, so that the two rotating frames 6 are folded, so that the top of the rotating frame 6 drives the clamping ring 8 to wrap the outside of the external tube 2 for clamping and fixing.
[0026] refer to Figure 3 The top of the electric handle 14 is fixedly connected to a support cover 15, the electric handle 14 fixes the support cover 15, the front side of the inner part of the support cover 15 is rotatably connected to a rotating rod 16, the outer part of the rotating rod 16 is fixedly connected to a worm 17, the support cover 15 supports the rotating rod 16 to drive the worm 17 to rotate, the bottom end of the rotating rod 16 is fixedly connected to a rotating cover 18, the top of the rotating cover 18 is rotatably connected to the outer bottom end of the support cover 15, rotating the rotating cover 18 drives the rotating rod 16 to rotate, the rear teeth of the semi-arc worm wheel 20 are meshed with the outer teeth of the worm 17, the worm 17 drives the semi-arc worm wheel 20 to rotate, and the left and right sides of the inner part of the support cover 15 are fixedly connected to positioning rods 19.
[0027] The outside of the positioning rod 19 is rotatably connected to a semi-arc worm gear 20, and a disassembly head 21 is fixedly connected to the front side of the semi-arc worm gear 20. The semi-arc worm gear 20 and the disassembly head 21 rotate around the positioning rod 19. A notch 22 is provided on the front side of the support cover 15, and a soft strip 23 is fixedly connected to the top inner side of the notch 22. The middle part of the outside of the disassembly head 21 is slidably connected to the inner wall of the notch 22, and the bottom end of the soft strip 23 is fixedly connected to the middle of the outside of the disassembly head 21. This design allows the soft strip 23 to fold as the disassembly head 21 rotates, thereby preventing dust from entering the support cover 15.
[0028] Working principle: When the user needs to disassemble the valve body 1, the user can first align the rotating frame 6 and the clamping ring 8 on one side with the outside of the external tube 2, and then rotate the threaded turntable 12 to drive the threaded rod 11 to rotate, so that the two rotating frames 6 can be folded, so that the top of the rotating frame 6 drives the clamping ring 8 to wrap the outside of the external tube 2 for clamping and fixing. At this time, the pipeline pressure of the external tube 2 can be reduced to prevent the external tube 2 from being damaged due to excessive pressure after the valve body 1 is completely disassembled.
[0029] When the user needs to remove the bolts on the valve body 1, the energy can be transmitted through the power box 4 via the connection of the transmission line 13 to start the disassembly head 21 to automatically disassemble the bolts. At the beginning of disassembly, the user can rotate the rotary cover 18 to drive the worm 17 to rotate, and the rotation of the worm 17 drives the semi-arc worm gear 20 to rotate, so that the disassembly head 21 can be rotated up and down, so that the angle of the disassembly head 21 is more suitable for user use.
[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A device for facilitating maintenance of a leaf valve, comprising a valve body (1) and an auxiliary box (3), characterized in that: The left and right sides of the valve body (1) are fixedly connected to two external pipes (2); the left side of the auxiliary box (3) is fixedly connected to a power storage box (4); the middle of the auxiliary box (3) and the middle of the power storage box (4) are penetrated and fixedly connected with a support rod (5); the left and right sides of the support rod (5) are rotatably connected to two rotating frames (6); the middle of the rotating frame (6) is provided with a through hole (7); the top of the rotating frame (6) is fixedly connected to a clamping ring (8); the bottom of the rotating frame (6) is fixedly connected to a connecting block (9); the front side of the rear connecting block (9) is fixedly connected to a positioning block (10); the middle of the positioning block (10) is rotatably connected to a limiting assembly; the front side of the power storage box (4) is fixedly connected to a transmission line (13); the front end of the transmission line (13) is fixedly connected to an electric handle (14).
2. The device for facilitating maintenance of a leaf valve according to claim 1, characterized in that: The limiting assembly comprises a threaded rod (11) and a threaded turntable (12), the rear end of the threaded rod (11) is rotatably connected to the middle part of the positioning block (10), the inner wall of the threaded turntable (12) is rotatably connected to the outside of the threaded rod (11), and the outer thread of the threaded rod (11) is connected to the middle part of the connecting block (9) on the front side.
3. The device for facilitating maintenance of a leaf valve according to claim 1, characterized in that: The top end of the electric handle (14) is fixedly connected to a support cover (15), the front side of the interior of the support cover (15) is rotatably connected to a rotating rod (16), the exterior of the rotating rod (16) is fixedly connected to a worm (17), the bottom end of the rotating rod (16) is fixedly connected to a rotating cover (18), the left and right sides of the interior of the support cover (15) are fixedly connected to positioning rods (19), and the exterior of the positioning rod (19) is rotatably connected to a semi-arc worm gear (20).
4. The device for facilitating maintenance of a leaf valve according to claim 3, characterized in that: A disassembly head (21) is fixedly connected to the front side of the semi-arc worm wheel (20), a notch (22) is provided on the front side of the support cover (15), and a soft strip (23) is fixedly connected to the top end of the inner portion of the notch (22).
5. The device for facilitating maintenance of a leaf valve according to claim 3, characterized in that: The top end of the rotary cover (18) is rotatably connected to the outer bottom end of the support cover (15), and the rear teeth of the semi-arc worm wheel (20) are meshingly connected with the outer teeth of the worm (17).
6. The device for facilitating maintenance of a leaf valve according to claim 1, characterized in that: The front side of the auxiliary box (3) is provided with a placement groove (24).
7. The device for facilitating maintenance of a leaf valve according to claim 4, characterized in that: The middle part of the exterior of the disassembly head (21) is slidably connected to the inner wall of the notch (22), and the bottom end of the soft strip (23) is fixedly connected to the middle of the exterior of the disassembly head (21).
