Composite pattern punching processing device

By designing a composite graphics punching and cutting processing device, using a mold and guidance mechanism that works together with the upper and lower components, a single punching and cutting processing of composite graphics is realized, solving the problems of low efficiency and poor accuracy in the existing technology, and improving production efficiency and Accuracy.

CN222135225UActive Publication Date: 2024-12-10GUANGZHOU MEADVILLE ELECTRONICS
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Patent Information

Application Number
CN202322104137.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-08-04
Publication Date
2024-12-10
Estimated Expiration
2033-08-04

AI Technical Summary

Technical Problem

The existing punching and cutting processing device needs to process the composite pattern in two times, resulting in low efficiency and positioning deviation affecting the accuracy and increasing the scrap rate.

Method used

A composite graphic punching and cutting processing device is designed, through the coordinated work of the upper and lower device components, a set of molds is used to realize simultaneous punching and cutting of the inner hole and the outer shape, reducing positioning errors, and improving machining accuracy through the guide assembly and spring driving mechanism. and efficiency.

Benefits of technology

A single punching and cutting process is achieved, which improves efficiency by 100%, and reduces dimensional accuracy error from the inner hole to the outer shape and reduces scrap rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a composite pattern punching machining device which comprises an upper device assembly, a lower device assembly and a lower device assembly, the upper device assembly comprises an upper die plate, angle iron, a needle pressing plate, a needle hiding plate and a concave die plate which abut against one another from top to bottom, a cavity for containing a beating plate is formed between the upper die plate and the angle iron, one end of a first driving assembly abuts against the cavity and abuts against the beating plate, and the other end of the first driving assembly abuts against the upper die plate; a cavity for containing the stripping block is formed in the female die plate, an ejector pin is fixedly connected to the top of the stripping block, and the other end of the ejector pin penetrates through the pin pressing plate and the pin hiding plate and abuts against the beating plate. The lower device assembly comprises a stripper plate, a fixing plate and a lower die plate which abut against each other from top to bottom, a male die is arranged in the stripper plate, the bottom of the male die is fixedly connected to the fixing plate, and the male die can protrude or return. The bottom of the stripper plate is fixedly connected with a second driving assembly, and the bottom of the second driving assembly abuts against the fixing plate. The die further comprises a punching needle, a die punch, a knife edge used for forming an inner hole, a positioning assembly and a guiding assembly. According to the utility model, inner holes and patterns can be manufactured through one-time punching, and the precision is high.
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Description

Technical Field

[0001] The utility model belongs to the technical field of printed circuit board processing, and in particular relates to a composite pattern punching processing device. Background Art

[0002] The punching and cutting device of the prior art needs to punch out composite figures in two steps, that is, punching an inner hole and then punching an outer shape. The single-step processing is used, and the inner hole and the outer shape are completed in two separate steps. The processing efficiency is low, resulting in insufficient output and being unable to meet customer needs. At the same time, the existing punching and cutting device needs to punch out positioning holes before the inner hole punching process, and the positioning holes made in the previous step are used for positioning the inner hole and the outer shape. The deviation in the production of the positioning holes is likely to cause processing offset, affecting the processing accuracy and increasing the scrap rate. Therefore, it is urgent to develop an efficient punching and cutting device to improve production output and meet customer needs. Utility Model Content

[0003] In order to overcome the shortcomings of the prior art, the utility model provides a composite pattern punching processing device, comprising an upper device component and a lower device component.

[0004] The upper device assembly includes an upper template, an angle iron, a needle pressing plate, a needle hiding plate and a concave template abutting from top to bottom, a cavity for accommodating a punching plate is formed between the upper template and the angle iron, the punching plate is fixedly connected to the top of the needle pressing plate, one end of the first driving assembly abuts the punching plate, and the other end abuts the upper template, the concave template forms a chamber for accommodating a stripping block, an ejector pin is fixedly connected to the top of the stripping block, the other end of the ejector pin passes through the needle pressing plate and the needle hiding plate and abuts the punching plate, and the ejector pin is used to drive the stripping block to translate up and down in the chamber;

[0005] The lower device assembly includes a stripping plate, a fixed plate and a lower template abutting from top to bottom, an empty groove for accommodating a punch is formed at a position corresponding to the cavity of the stripping plate and the concave template, the bottom of the punch is fixedly connected to the fixed plate, and the punch can protrude or return to its position from the stripping plate that moves up and down; the bottom of the stripping plate is fixedly connected to a second driving assembly, the bottom of the second driving assembly abuts against the fixed plate, and the second driving assembly is used to drive the stripping plate to move up and down;

[0006] A punching needle for forming and a die punch for punching to form an inner hole, one end of the punching needle and the die punch passing through the needle hiding plate, the cavity of the concave plate and the stripping block, the other end of the punching needle is fixed to the needle pressing plate, and the stripping block translates up and down in the cavity to expose the punching needle and the die punch;

[0007] A knife edge for forming an inner hole and / or forming, the knife edge is arranged on the punch and is opposite to the die punch, and is used to punch out the inner hole when the die punch punches the sheet material;

[0008] A positioning assembly for positioning the upper device assembly and the lower device assembly;

[0009] A guide assembly for the upper device assembly and the lower device assembly to move up and down;

[0010] Furthermore, the first driving component is an upper mold stripping spring, one end of the upper mold stripping spring abuts against the punching plate, and the other end abuts against the upper mold plate, and the upper mold stripping spring is used to drive the upper mold plate to move up and down;

[0011] The second driving component is a lower mold stripping spring, one end of which is fixed to the bottom of the stripping plate, and the other end is abutted against the fixed plate, and the lower mold stripping spring is used to drive the stripping plate to move up and down;

[0012] Furthermore, the positioning assembly includes a positioning pin and a positioning groove, wherein the positioning pin is arranged at a position of the stripping plate away from the punch and cooperates with the positioning groove of the concave plate to fix and align the sheet material;

[0013] Further, the guide assembly includes a mold guide column and a mold guide groove, the mold guide column is arranged at a position of the stripper plate away from the punch, one end of the mold guide column passes through the stripper plate and is fixed to the fixed plate, and the other end protrudes from the stripper plate and cooperates with the mold guide groove of the concave plate to guide the upward and downward displacement and reduce the vibration and displacement of the upper device assembly and the lower device assembly during the punching process;

[0014] The mold guide sleeve in the stripper plate is sleeved on the mold guide column, so that the stripper plate can move up and down relative to the mold guide column; the mold guide sleeve of the concave mold plate surrounds to form the mold guide groove;

[0015] Further, the depth of the mold guide groove is greater than or equal to the height of the mold guide post on the protruding portion of the stripper plate;

[0016] Furthermore, the ends of the punch needle and the die punch extend from the bottom plane of the concave template, and when the concave template abuts against the stripper plate, the stripper block moves upward to expose the ends of the punch needle and the die punch, and the ends of the punch needle and the die punch punch and cut the sheet material of the male die;

[0017] In some embodiments, a blanking opening is provided at the bottom of the male mold corresponding to the knife edge, and the blanking opening corresponds to the blanking hole of the fixed plate, and is used to allow the waste generated by punching the inner hole formed by the knife edge to fall into the blanking hole of the fixed plate through the blanking opening;

[0018] In some embodiments, the lower template is further provided with a cavity, and the cavity is used to discharge waste materials in the blanking hole of the fixed plate.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] 1) The punching processing device provided in the embodiment of the utility model saves the punching steps. Previously, punching was required twice, but now only one punching is required, and the efficiency is improved by 100%;

[0021] 2) The punching and cutting device provided in the embodiment of the utility model can improve the dimensional accuracy from the outer shape to the inner hole and reduce the error of the secondary positioning. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a PCB board punching inner hole processing device in the prior art;

[0023] Figure 2 It is a schematic diagram of a finished product of punching inner holes of a PCB board punching inner hole processing device in the prior art;

[0024] Figure 3 It is a PCB board punching pattern shape processing device in the prior art;

[0025] Figure 4 It is a schematic diagram of a finished product of a PCB board punching pattern shape processing device punching pattern shape in the prior art;

[0026] Figure 5 A schematic diagram of the structure of the composite graphics punching and processing device provided by the utility model;

[0027] In the figure: punching inner hole processing device 1, upper template 1a, stripper plate 1b, concave template 1c, lower template 1d, mold guide column 11a, mold stripper spring 11b, mold punch 11c, positioning groove 11d, punching material 11e, positioning pin 11f, mold guide sleeve 11g, punching pattern shape processing device 2, upper template 2a, stripper plate 2b, concave template 2c, lower template 2d, mold punch 21a, mold guide column 21b, mold stripper spring 21c, positioning groove 22a, punching material 23a, positioning pin 23b, mold guide sleeve 23c, stripper block 23d, cavity 24a, compression spring 24b, upper device 10. Lower device 20. Upper mold stripping spring 30. Ejector pin 40a. Punch pin 40b. Lower mold stripping spring 50. Mold guide pin 60. Mold punch 70. Locating pin 80. Upper mold plate 101. Angle iron 102. Punching plate 103. Needle pressing plate 104. Needle hiding plate 105. Concave mold plate 106. Mold guide sleeve 106a. Mold guide groove 106b. Locating groove 106c. Stripping block 107. Stripping plate 201. Mold guide sleeve 201a. Knife edge 201b. Punch 202. Fixed plate 203. Lower mold plate 204. Blanking hole 203a. Receptacle 204a. Sheet material 100. Inner hole 101. Graphic 102. DETAILED DESCRIPTION

[0028] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The drawings provide preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.

[0029] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0031] See also Figure 1 and Figure 2 , Figure 1In the prior art PCB punching inner hole processing device 1, before punching the inner hole 101, a positioning hole needs to be punched out for positioning the sheet material 100. The specific process is: the punching material 11e is pre-made with a positioning hole, and then the punching material 11e is placed in the lower template 1d and positioned by the positioning pin 11f as a pad for the sheet material 100 to avoid burrs caused by punching and affecting the flatness of the sheet material 100. Put the sheet 100 for punching. When the upper template 1a moves downward, the mold guide column 11a enters the mold guide sleeve 11g, and the positioning pin 11f extends into the positioning groove 11d. The stripper plate 1b will press the sheet 100 and the punching material 11e, and continue to move downward. The mold stripper spring 11b will be compressed, and the stripper plate 1b rises. The mold punch 11c exposed from the rising stripper plate 1b enters the concave template 1c to press the sheet 100 and the punching material 11e and completely shear it off. The waste material falls from the bottom of the lower template 1d, and the inner hole 101 is punched out. The upper template 1a moves upward again, and the mold stripper spring 11b will restore the compression amount. The sheet 100 relies on the stripper plate 1b to remove the waste material. Finally, the sheet 100 falls on the lower template 1d, completing a step of punching process.

[0032] See also Figure 3 and Figure 4 , Figure 3 The device 2 for punching graphic shape processing of a PCB board in the prior art is used to place a sheet material 100 having an inner hole formed by punching an inner hole on a punching material 23a in a lower template 2d, wherein a positioning hole of the sheet material 100 having an inner hole formed by punching an inner hole cooperates with a positioning pin 23b to fix the sheet material 100 having an inner hole formed by punching an inner hole and the punching material 23a serving as a pad. During punching, when the upper template 2a moves downward, the mold guide column 21b enters the mold guide sleeve 23c, and continues to move downward. The positioning pin 23b extends into the positioning groove 22a, and the stripper plate 2b will press the punching material 23a. The mold stripper spring 21c and the compression spring 24b in the cavity 24a of the lower template 2d will be compressed synchronously. At this time, the stripper plate 2b rises, and the stripper block 23d under the punching material 23a will drop. The mold punch 21a enters the concave template 2c to completely shear the punching material 23a and the sheet material 100. At this time, a graphic 102 containing an inner hole 101 is obtained. At this time, the upper template 2a moves upward again, and the mold stripping spring 21c and the compression spring 24b will restore the compression amount, and the waste material 23a and the sheet material 100 will be removed from the mold punch 21a by the stripping plate 2b, and the stripping block 23d will remove the finished product of the pattern 102 containing the inner hole 101 from the lower template 2d, and finally the punching material 23a and the sheet material 100 will fall on the lower template 2d.

[0033] The above two punching devices use two sets of molds to punch twice to complete, and require two positionings. However, in this embodiment, the above two punching steps are completed once with one set of molds. The inner hole 101 and the figure 102 are punched out at the same time, saving punching time and improving the accuracy from the inner hole to the outer edge.

[0034] See also Figure 5 , a composite pattern punching processing device is provided, comprising an upper device 10 and a lower device 20, wherein the upper device 10 is provided with an upper template 101, an angle iron 102, a needle pressing plate 104, a needle hiding plate 105 and a concave template 106 from top to bottom, a punching plate 103 is provided in a chamber formed by the upper template 101 and the angle iron 102, and the punching plate 103 is provided with a plurality of ejector pins 40a, which are fixed on the punching plate 103 and pass through the needle pressing plate 104, the needle hiding plate 105 and the concave template 106;

[0035] The lower device 20 is provided with a stripper plate 201, a fixed plate 203 and a lower template 204 from top to bottom. A convex mold 202 passes through the stripper plate 201 and abuts against the fixed plate 203. When the stripper plate 201 moves downward, the convex mold 202 can be protruded. A plurality of lower mold stripper springs 50 passing through the fixed plate 203 are provided on the left and right sides of the fixed plate 203. The stripper plate 201 abuts against the lower template 204 through the lower mold stripper springs 50; the lower device 20 also includes a plurality of mold guide pillars 60. The mold guide pillars 60 penetrate the stripper plate 201 and the fixed plate 203, and the bottom abuts against the lower template 204. The top of the mold guide pillars 60 is exposed from the stripper plate 201, which is used to guide the stripper plate 201 to move up and down; the stripper plate 201 is also provided with a positioning pin 80, which is used to position and fix the sheet material 100 on the stripper plate 201;

[0036] In some embodiments, an upper mold stripping spring 30 is provided in the cavity formed by the upper mold plate 101 and the angle iron 102. The upper mold stripping spring 30 extends into the internal cavity of the upper mold plate 101 and abuts against the lower surface of the upper mold plate 101, and is used to push the upper mold plate 101 to move up and down through the elastic compression and rebound of the upper mold stripping spring 30;

[0037] In other embodiments, a pressure-sensitive sensor (not shown in the figure) may be provided in the internal cavity where the upper mold stripping spring 30 extends into the upper mold plate 101, and the pressure-sensitive sensor abuts against the upper mold stripping spring 30, and the elastic force change of the upper mold stripping spring 30 is converted into an electrical signal, and the working condition of the punching operation is fed back through the sudden change of the electrical signal of the pressure-sensitive sensor, so as to control the rebound and return of the upper mold stripping spring 30;

[0038] The concave plate 106 is provided with a cavity, a mold guide sleeve 106a, a mold guide groove 106b and a positioning groove 106c. The cavity of the concave plate 106 is provided with a stripping block 107 that moves up and down. The stripping block 107 that moves up and down abuts against a plurality of ejector pins 40a. The stripping block 107 that moves up and down acts on a plurality of ejector pins 40a to drive the elastic compression and rebound of the upper mold stripping spring 30 to push the upper plate 101 to move up and down.

[0039] The positioning groove 106c of the concave plate 106 cooperates with the positioning pin 80 of the stripper plate 201 to fix the plate 100;

[0040] The concave mold plate 106 is provided with a plurality of mold guide sleeves 106a on both sides of the cavity, and the plurality of mold guide sleeves 106a form a mold guide groove 106b, and the mold guide pillar 60 of the lower device 20 can extend into the mold guide groove 106b;

[0041] The needle plate 105 is provided with a plurality of punching needles 40b, one end of which abuts against the needle pressing plate 104, and the other end extends into the cavity of the concave plate 106 and the stripping block 107. The stripping block 107 that moves up and down can make the plurality of punching needles 40b emerge from the stripping block 107;

[0042] The upper device 10 also includes a die punch 70 that can be used for stamping. One end of the die punch 70 is fixed to the needle pressing plate 104, and the other end passes through the needle hiding plate 105 and the concave mold plate 106 and extends into the stripping block 107. The up and down displacement of the stripping block 107 can expose the die punch 70.

[0043] In other embodiments, a cutting edge 201b is provided in the area of ​​the punch 70 of the lower device 20 corresponding to the punch of the mold, a blanking hole 203a is provided at the position of the cutting edge 201b corresponding to the fixed plate 203, and a cavity 204a is provided in the area of ​​the blanking hole 203a corresponding to the lower template 204.

[0044] When the stripping plate 201 moves downward, the punch 202 may protrude, and the blade 201 b of the punch 202 interacts with the protruding die punch 70 to punch out the inner hole 101 .

[0045] Under the power traction of the punch press (not shown in the figure), the upper template 101 moves downward, and the mold guide column 60 enters the mold guide groove 106b formed by the mold guide sleeve 106a. The depth of the mold guide groove 106b is greater than the height of the protruding part of the mold guide column 60 on the stripper plate 201. Continue to move downward, the concave template 106 will press the sheet 100 and continue to move downward. The upper mold stripper spring 30 and the lower mold stripper spring 50 will be compressed synchronously. At this time, the stripper block 107 is squeezed by the punch 202 and passes through the punch needle 40b in turn, exposing the punch needle 40b for forming a punching hole. The punching hole is connected by a connecting rib (not shown in the figure). When the mold punch 70 punches Press down, the blade 201b cuts the connecting ribs to perform the forming operation; the ejector 40a, under the action of the stripper block 107, compresses the upper mold stripper spring 30 to move upward. At this time, the exposed mold punch 70 is downward, the concave mold plate 106 is downward, and the stripper plate 201 is downward. The punch 202 moves upward synchronously to completely shear the sheet material 100. At this time, the upper mold plate 101 moves upward, and the stripper block 107, the stripper plate 201, the ejector 40a, and the punching plate 103 all rely on the upper mold stripper spring 30 and the lower mold stripper spring 50 to return to their original positions, and the punched pattern 102 is removed from the stripper plate 201 and sent to the blanking hole 203a of the fixed plate 203.

[0046] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A composite graphics punching processing device, Features: It comprises an upper device assembly and a lower device assembly; the upper device assembly comprises an upper template, an angle iron, a needle pressing plate, a needle hiding plate and a concave template abutting from top to bottom, a cavity for accommodating a hitting plate is formed between the upper template and the angle iron, the hitting plate is fixedly connected to the top of the needle pressing plate, one end of the first driving assembly abuts the hitting plate, and the other end abuts the upper template, the concave template forms a chamber for accommodating a stripping block, an ejector pin is fixedly connected to the top of the stripping block, the other end of the ejector pin passes through the needle pressing plate and the needle hiding plate and abuts the hitting plate, and the ejector pin is used to drive the stripping block to translate up and down in the chamber; The lower device assembly includes a stripping plate, a fixed plate and a lower template abutting from top to bottom, an empty groove for accommodating a punch is formed at a position corresponding to the cavity of the stripping plate and the concave template, the bottom of the punch is fixedly connected to the fixed plate, and the punch can protrude or return to its position from the stripping plate that moves up and down; the bottom of the stripping plate is fixedly connected to a second driving assembly, the bottom of the second driving assembly abuts against the fixed plate, and the second driving assembly is used to drive the stripping plate to move up and down; A punching needle for forming and a die punch for punching to form an inner hole, one end of the punching needle and the die punch passing through the needle hiding plate, the cavity of the concave plate and the stripping block, the other end of the punching needle is fixed to the needle pressing plate, and the stripping block translates up and down in the cavity to expose the punching needle and the die punch; A knife edge for forming an inner hole and / or forming, the knife edge is arranged on the punch and opposite to the die punch, and is used for punching out the inner hole when the die punch punches the sheet material; A positioning assembly for positioning the upper device assembly and the lower device assembly; A guide assembly is used for the upper device assembly and the lower device assembly to move up and down.

2. A composite pattern punching device as claimed in claim 1, Features: The first driving component is an upper mold stripping spring, one end of which abuts against the hitting plate and the other end abuts against the upper mold plate. The upper mold stripping spring is used to drive the upper mold plate to move up and down.

3. A composite pattern punching device as claimed in claim 1, Features: The second driving component is a lower mold stripping spring, one end of which is fixed to the bottom of the stripping plate, and the other end is abutted against the fixed plate. The lower mold stripping spring is used to drive the stripping plate to move up and down.

4. A composite pattern punching device as claimed in any one of claims 1 to 3, Features: The positioning assembly includes a positioning pin and a positioning groove. The positioning pin is arranged at a position of the stripping plate away from the punch and cooperates with the positioning groove of the concave plate to fix and align the sheet material.

5. A composite pattern punching processing device as claimed in any one of claims 1 to 3, Features: The guide assembly includes a mold guide post and a mold guide groove. The mold guide post is arranged at a position of the stripping plate away from the punch. One end of the mold guide post passes through the stripping plate and is fixed to the fixed plate, and the other end protrudes from the stripping plate and cooperates with the mold guide groove of the concave mold plate for guiding up and down displacement and reducing vibration and displacement during the punching process of the upper device assembly and the lower device assembly.

6. A composite pattern punching device as claimed in claim 5, Features: The mold guide sleeve in the stripper plate is sleeved on the mold guide post, and is used for the stripper plate to move up and down relative to the mold guide post.

7. A composite pattern punching device as claimed in claim 5, Features: The mold guide sleeve of the concave mold plate surrounds and forms the mold guide groove.

8. A composite pattern punching device as claimed in claim 5, Features: The depth of the mold guide groove is greater than or equal to the height of the mold guide column on the protruding portion of the stripper plate.

9. A composite pattern punching device as claimed in claim 1, Features: The ends of the punch needle and the die punch extend from the bottom plane of the concave mold plate. When the concave mold plate abuts against the stripping plate, the stripping block moves upward to expose the ends of the punch needle and the die punch. The ends of the punch needle and the die punch punch and cut the sheet material of the punch.

10. A composite pattern punching processing device as claimed in claim 1, Features: A blanking opening is provided at the bottom of the punch corresponding to the knife edge, and the blanking opening corresponds to the blanking hole of the fixed plate, and is used to allow the waste material generated by punching the inner hole formed by the knife edge to fall into the blanking hole of the fixed plate through the blanking opening; The lower template is also provided with a cavity, and the cavity is used to discharge waste materials in the blanking hole of the fixed plate.