Concrete self-regulating pH stirring device
By integrating the PH detector and automatic addition system in the concrete mixing device, combining the screw feed shaft and the sieve crushing assembly, the aging problem caused by the pH value of concrete is not in the range, and efficient mixing and safe construction of concrete are achieved.
Patent Information
- Application Number
- CN202420757756.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-12
AI Technical Summary
If the pH value of concrete during processing is lower than or higher than the fixed range, it will speed up the aging speed, shorten its service life, and affect the quality of concrete and construction safety.
A concrete self-regulating pH agitating device is designed, including a temperature control box, a mixing barrel, a PH detector, a screw feed shaft and a sieve crushing assembly. The pH detector detects the pH of the concrete and automatically adds acidic or alkaline medicines. Combined with the rotation of the screw feed shaft and scraper, uniform mixing and stirring of raw materials are achieved, and the raw materials are pretreated through the sieve and crushing assembly to avoid waste and blockage.
Automatic pH control during concrete production process is achieved, mixing effect and efficiency are improved, the service life of concrete is extended, and construction safety is enhanced.
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Figure CN222135419U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stirring devices, in particular to a concrete self-regulating pH stirring device. Background Art
[0002] Concrete is a general term for engineering composite materials that are made of aggregates bonded together by cementitious materials. Industrial by-product gypsum, mainly desulfurized gypsum and phosphogypsum, is the main source of raw materials for gypsum-based cementitious materials. The term concrete usually refers to cement as a cementitious material, sand and stone as aggregates, and water (which may contain admixtures and additives) in a certain proportion and mixed. It is also called ordinary concrete, which is widely used in civil engineering. During the processing of concrete, a mixing device is required to fully mix the various raw materials to ensure the quality of concrete.
[0003] To this end, the China Patent Network has disclosed a control device for concrete mixing with application number 202220001012.6. Through the setting of a gear set, a rotating column and an electric push rod, an ultrasonic sensor detects the capacity of concrete inside the mixing barrel, and controls the electric push rod to drive the rotating column to move up and down, and matches the linkage middle gear and the linkage pinion with the internal gear of the gear set accordingly, thereby adjusting the rotation rate of the drive motor, and then facilitating the adjustment of the stirring speed of the stirring rod and the stirring paddle, so as to facilitate the accelerated stirring of the internal concrete according to the actual amount of concrete, thereby improving the mixing effect of the concrete, and at the same time improving the processing efficiency of the concrete.
[0004] Although the above application meets the user's needs to a certain extent, there are still certain defects in the use process. The specific problems are as follows: since the pH value of concrete has a fixed range during processing, if it is lower or higher than the range during preparation, the aging speed of concrete will be accelerated and its service life will be shortened, affecting the quality of concrete and the safety of engineering construction. Based on this, the utility model designs a concrete self-regulating pH mixing device to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a self-regulating pH mixing device for concrete, so as to solve the problem raised in the above background technology that since the pH value of concrete has a fixed range during processing, if it is lower or higher than the range during preparation, the aging speed of concrete will be accelerated and its service life will be shortened, thereby affecting the quality of concrete and the safety of engineering construction.
[0006] To achieve the above object, the utility model provides the following technical solutions: a concrete self-regulating pH stirring device, comprising a mounting frame, a regulating stirring assembly is fixedly mounted on the top of the mounting frame, and the regulating stirring assembly comprises a temperature control box, a stirring barrel, a barrel cover, a pH detector, a scraper and a spiral feed shaft;
[0007] A temperature control box is fixedly connected to the inner side of the mounting frame, a mixing barrel for mixing raw materials is fixedly connected to the interior of the temperature control box, a barrel cover is fixedly connected to the top of the mixing barrel by bolts, a pH detector for detecting the acidity and alkalinity of concrete is symmetrically fixedly connected to the interior of the mixing barrel, a spiral feed shaft for uniformly mixing raw materials is rotatably connected to the interior of the mixing barrel, a scraper for cleaning the inner wall of the mixing barrel is fixedly connected to one side of the spiral feed shaft, and the pH of the concrete inside the mixing barrel can be detected by regulating the stirring assembly and the detection data can be transmitted to the pH detector to quantitatively add acidic or alkaline liquid medicine, thereby realizing automatic control of the pH value in the concrete production process;
[0008] A screening and crushing assembly is fixedly installed on one side of the mounting frame, and the screening and crushing assembly includes a box body, a crushing roller, a screen plate, a return spring and a T-shaped plate;
[0009] A box for pre-processing raw materials is fixedly connected to one side of the mounting frame, a crushing roller is symmetrically meshedly connected to the interior of the box, a sieve plate for screening the raw materials is slidably connected to the interior of the box, a T-shaped plate is fixedly connected to one side of the sieve plate, and return springs are provided on the outer side of the T-shaped plate and the inside of the box, which can pre-process the raw materials added to the mixing barrel and improve the mixing effect of the concrete.
[0010] Preferably, the regulating and stirring assembly further comprises a pump body, a medicine storage box and a driving motor;
[0011] A driving motor is fixedly mounted on the top of the spiral feeding shaft, a medicine storage box is symmetrically fixedly connected to the top of the mounting frame, and a pump body is fixedly connected to the bottom of the medicine storage box via a connecting pipe.
[0012] Preferably, the screening and crushing assembly further comprises a connecting rod, an eccentric wheel and a bevel gear set;
[0013] A connecting rod is rotatably connected to one side of the box body, an eccentric wheel is fixedly sleeved on the outer side of the connecting rod, and a bevel gear set is fixedly connected to the top end of the connecting rod.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. By adjusting the stirring component, the pH value of the concrete inside the mixing barrel can be detected and the detection data can be transmitted to the control panel to quantitatively add acidic or alkaline liquid medicine, so as to realize automatic control of the pH value in the concrete production process. At the same time, the driving motor drives the spiral feed shaft and the scraper to rotate, so as to fully mix and stir the raw materials, scrape off the raw materials attached to the inner wall of the mixing barrel, avoid waste, and improve the practical performance of the mixing barrel.
[0016] 2. The screening and crushing components can pre-treat the raw materials added to the mixing barrel to improve the mixing effect of the concrete. At the same time, the rotating motor drives the bevel gear set to rotate, which in turn drives the eccentric wheel to hit the T-shaped plate to make the screen plate vibrate, thereby avoiding blockage of the screen plate and improving the concrete mixing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 This is a structural schematic diagram of a concrete self-regulating pH stirring device of the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the control and stirring assembly of the utility model;
[0020] Figure 3 This is a schematic diagram of the installation structure of the spiral feed shaft of the utility model;
[0021] Figure 4 It is a structural schematic diagram of the screening and crushing component of the utility model.
[0022] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0023] 1. Mounting frame;
[0024] 2. Control and stirring assembly; 201. Temperature control box; 202. Stirring barrel; 203. Barrel cover; 204. PH detector; 205. Pump body; 206. Medicine storage box; 207. Driving motor; 208. Scraper; 209. Screw feed shaft;
[0025] 3. Screening and crushing assembly; 301. Box; 302. Crushing roller; 303. Screen plate; 304. Return spring; 305. T-shaped plate; 306. Connecting rod; 307. Eccentric wheel; 308. Bevel gear set. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-4 The utility model provides a technical solution: a concrete self-regulating pH stirring device, comprising a mounting frame 1, a regulating stirring assembly 2 is fixedly mounted on the top of the mounting frame 1, and the regulating stirring assembly 2 comprises a temperature control box 201, a stirring barrel 202, a barrel cover 203, a pH detector 204, a scraper 208 and a spiral feed shaft 209;
[0028] A temperature control box 201 is fixedly connected to the inner side of the mounting frame 1, and a control panel is fixedly installed on one side of the temperature control box 201, which is convenient for controlling the pump body 205 to add acid and alkali medicine through the medicine storage box 206 to adjust the pH value of the concrete. The bottom ends of the temperature control box 201 and the mixing barrel 202 are provided with discharge ports, which are convenient for discharging the mixed concrete to the outside. A mixing barrel 202 for mixing raw materials is fixedly connected to the inside of the temperature control box 201, and a barrel cover 203 is fixedly connected to the top of the mixing barrel 202 by bolts. A pH detector 204 for detecting the pH value of the concrete is symmetrically fixedly connected to the inside of the mixing barrel 202, and the pH detector 204 is electrically connected to the control panel. A spiral feed shaft 209 for uniformly mixing raw materials is rotatably connected to the inside of the mixing barrel 202, and a scraper 208 for cleaning the inner wall of the mixing barrel 202 is fixedly connected to one side of the spiral feed shaft 209;
[0029] A screening and crushing assembly 3 is fixedly installed on one side of the mounting frame 1, and the screening and crushing assembly 3 includes a box body 301, a crushing roller 302, a screen plate 303, a return spring 304 and a T-shaped plate 305;
[0030] The interior of the box 301 is connected to the interior of the mixing barrel 202 through a feed pipe, and a box 301 for pre-treating raw materials is fixedly connected to one side of the mounting frame 1, and crushing rollers 302 are symmetrically meshed and connected to the interior of the box 301. A rotating motor is fixedly installed on one side of one crushing roller 302, and the rotating motor is electrically connected to the output end of an external power supply. A sieve plate 303 for screening raw materials is slidably connected to the interior of the box 301, and a T-shaped plate 305 is fixedly connected to one side of the sieve plate 303. Reset springs 304 are provided on the outer side of the T-shaped plate 305 and the interior of the box 301, and a movable door is provided inside the box 301 to facilitate the recycling of unscreened raw materials.
[0031] The regulating and stirring assembly 2 also includes a pump body 205, a medicine storage box 206 and a driving motor 207;
[0032] A driving motor 207 is fixedly installed on the top of the spiral feed shaft 209, and the driving motor 207 is electrically connected to the output end of an external power supply, so as to fully mix and stir the raw materials and scrape off the raw materials attached to the inner wall of the mixing barrel 202 to avoid waste. A medicine storage box 206 is symmetrically fixedly connected to the top of the mounting frame 1, and the bottom end of the medicine storage box 206 is fixedly connected to the pump body 205 through a connecting pipe.
[0033] The drive motor 207 is started, and the drive motor 207 drives the spiral feed shaft 209 and the scraper 208 to rotate. The spiral feed shaft 209 can flip the raw materials at the bottom to the top for sufficient mixing during mixing, thereby ensuring the concrete mixing effect. At the same time, the scraper 208 can scrape the raw materials remaining on the inner wall of the mixing barrel 202 to avoid waste. The temperature of the temperature control box 201 can be adjusted through the control panel, so that the mixing barrel 202 can mix at the set temperature to ensure the stability of the pH value during concrete preparation. The pH detector 204 can detect the pH value of the concrete inside the mixing barrel 202 and transmit the detection data to the control panel. Acidic or alkaline medicine is quantitatively added through the medicine storage box 206 to realize automatic control of the pH value in the concrete production process. The barrel cover 203 can be separated from the mixing barrel 202 by removing the bolts, and the spiral feed shaft 209 can be cleaned to improve the performance of the mixing barrel 202.
[0034] The screening and crushing assembly 3 also includes a connecting rod 306, an eccentric wheel 307 and a bevel gear set 308;
[0035] A connecting rod 306 is rotatably connected to one side of the box body 301, an eccentric wheel 307 is fixedly sleeved on the outer side of the connecting rod 306, and a bevel gear set 308 is fixedly connected to the top of the connecting rod 306. The bevel gear set 308 consists of two mutually meshing bevel gears, and the bevel gear set 308 is fixedly sleeved on the outer side of the output shaft of the rotating motor, so as to drive the crushing roller 302 to rotate and make the screen plate 303 vibrate at the same time.
[0036] The raw materials are poured into the box 301, and the rotating motor is started. The rotating motor drives a crushing roller 302 to rotate. The crushing rollers 302 rotate simultaneously through mutual meshing to crush the raw materials. The crushed raw materials fall onto the top of the sieve plate 303. At the same time, the rotating motor drives the bevel gear set 308 to rotate, and the bevel gear set 308 drives the connecting rod 306 and the eccentric wheel 307 to rotate. When the eccentric wheel 307 rotates and hits one side of the T-shaped plate 305, the return spring 304 accumulates force, and the eccentric wheel 307 rotates to the side away from the T-shaped plate 305. The return spring 304 drives the sieve plate 303 to move in the opposite direction, so that the sieve plate 303 slides back and forth to screen the raw materials above, so as to prevent the damp raw materials from entering the mixing barrel 202 and affecting the mixing effect. The screened raw materials enter the bottom end of the box 301 and are transported to the mixing barrel 202 by the feed pipe for mixing and stirring. The movable door is opened to recycle the raw materials above the sieve plate 303 that have not been screened.
[0037] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0038] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A concrete self-regulating pH stirring device, comprising a mounting frame (1), characterized in that: A regulating and stirring assembly (2) is fixedly mounted on the top of the mounting frame (1), and the regulating and stirring assembly (2) comprises a temperature control box (201), a stirring barrel (202), a barrel cover (203), a pH detector (204), a scraper (208) and a spiral feed shaft (209); A temperature control box (201) is fixedly connected to the inner side of the mounting frame (1), a mixing barrel (202) for mixing raw materials is fixedly connected to the interior of the temperature control box (201), a barrel cover (203) is fixedly connected to the top of the mixing barrel (202) by bolts, a pH detector (204) for detecting the acidity and alkalinity of concrete is symmetrically fixedly connected to the interior of the mixing barrel (202), a spiral feed shaft (209) for uniformly mixing raw materials is rotatably connected to the interior of the mixing barrel (202), and a scraper (208) for cleaning the inner wall of the mixing barrel (202) is fixedly connected to one side of the spiral feed shaft (209); A screening and crushing assembly (3) is fixedly mounted on one side of the mounting frame (1), and the screening and crushing assembly (3) comprises a box body (301), a crushing roller (302), a screen plate (303), a return spring (304) and a T-shaped plate (305); A box (301) for pre-processing raw materials is fixedly connected to one side of the mounting frame (1); a crushing roller (302) is symmetrically meshedly connected to the inside of the box (301); a sieve plate (303) for sieving the raw materials is slidably connected to the inside of the box (301); a T-shaped plate (305) is fixedly connected to one side of the sieve plate (303); and a return spring (304) is provided on the outer side of the T-shaped plate (305) and the inside of the box (301).
2. A concrete self-regulating pH stirring device according to claim 1, characterized in that: The regulating and stirring assembly (2) further comprises a pump body (205), a medicine storage box (206) and a driving motor (207); A driving motor (207) is fixedly mounted on the top of the spiral feed shaft (209), a medicine storage box (206) is symmetrically fixedly connected to the top of the mounting frame (1), and a pump body (205) is fixedly connected to the bottom of the medicine storage box (206) via a connecting pipe.
3. The self-regulating pH stirring device for concrete according to claim 1, characterized in that: A control panel is fixedly mounted on one side of the temperature control box (201), and discharge ports are provided at the bottom ends of the temperature control box (201) and the stirring barrel (202).
4. A concrete self-regulating pH stirring device according to claim 2, characterized in that: The driving motor (207) is electrically connected to an output end of an external power source.
5. The self-regulating pH stirring device for concrete according to claim 1, characterized in that: The screening and crushing assembly (3) further comprises a connecting rod (306), an eccentric wheel (307) and a bevel gear set (308); A connecting rod (306) is rotatably connected to one side of the box body (301), an eccentric wheel (307) is fixedly sleeved on the outer side of the connecting rod (306), and a bevel gear set (308) is fixedly connected to the top end of the connecting rod (306).
6. A concrete self-regulating pH stirring device according to claim 5, characterized in that: The bevel gear set (308) consists of two bevel gears meshing with each other.
