Split type foaming mold for adapter forming
Through the design of split foam molds, the modular structure and precision assembly are used to achieve a close combination of rubber pads and foam pads, solving the problem of insolid bonding methods and environmental protection, improving product quality and production efficiency, and reducing costs and maintenance requirements.
Patent Information
- Application Number
- CN202420846911.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-23
AI Technical Summary
During the manufacturing process of existing missile adapters, the fixing method between rubber pads and foam pads mainly relies on bonding, which is easy to fall off or displace. The glue uses environmentally friendly problems, which may release harmful chemicals and affect the environment and workers' health.
A split foam mold is designed to realize rubber by combining the upper module, the lower module, the left middle block, the right middle block, the rear middle block and the front sealing block. The tight combination of the pad and the foam pad avoids the use of glue.
The firm combination of rubber pads and foam pads is achieved, which improves the environmental protection and quality of the product. At the same time, due to the split design of the mold, production and maintenance costs are reduced, and production efficiency and adaptability are improved.
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Figure CN222135716U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a molding die for a missile adapter, in particular to a split foaming die for adapter molding. Background Art
[0002] Figure 1 A schematic diagram of a common missile adapter is shown, which consists of a foam pad 1 and a rubber pad 2. The rubber pad 2 needs to be firmly fixed to the lower end surface of the foam pad 1. At present, most manufacturers choose to use bonding to fix the rubber pad 2 to the lower end surface of the foam pad 1. Although this method is simple and easy, it is not strong and is prone to falling off or shifting. In addition, there are some environmental issues with glue bonding. During the manufacturing process, the large amount of glue used may release harmful chemicals, posing a threat to the environment and workers' health.
[0003] On this basis, the utility model provides an adapter forming die which can fix the rubber pad and the foam pad together without the aid of bonding. Utility Model Content
[0004] The utility model provides a split foaming mold for adapter molding, the adapter is provided with a foam pad and a rubber pad, the rubber pad is fixed on the lower end surface of the foam pad, the edge of the rubber pad protrudes from the periphery of the lower end surface of the foam pad, the split foaming mold is provided with an upper module and a lower module, a left middle block, a right middle block and a rear middle block are respectively installed at three edges between the upper module and the lower module, a front blocking block flush with the upper surface of the upper module is installed on the remaining edge, the upper end surface and the lower end surface of the left middle block, the right middle block and the rear middle block are respectively provided with a first positioning convex block and a first positioning groove, the upper surface of the lower module is provided with a plurality of second positioning convex blocks corresponding to the first positioning groove, and the lower surface of the upper module is provided with a plurality of second positioning grooves corresponding to the first positioning convex blocks;
[0005] A plurality of long bolts pass through the upper module, the left middle block or the right middle block from top to bottom in sequence and are threadedly connected to the lower module, and a plurality of short bolts pass through the lower module from bottom to top and are threadedly connected to the rear middle block or the left middle block or the right middle block;
[0006] A first long hole and a second long hole are provided on both sides of the front blocking block, and the first long hole extends to the lower edge of the front blocking block. A first transverse bolt and a second transverse bolt pass through the first long hole and the second long hole respectively to be fixedly connected to the left middle block and the upper module. A foaming cavity for forming a foam pad is provided inside the assembled upper module, lower module, left middle block, right middle block, rear middle block and front blocking block.
[0007] A rubber pad installation groove for placing the rubber pad is provided on the upper surface of the lower module, and the lower surfaces of the left middle block, the right middle block, the rear middle block and the front blocking block are pressed against the upper surface of the edge of the rubber pad in the rubber pad installation groove.
[0008] Furthermore, the first positioning protrusion and the second positioning protrusion are both trapezoidal protrusions that are narrow at the top and wide at the bottom;
[0009] The first positioning groove and the second positioning groove are both trapezoidal grooves that are narrow at the top and wide at the bottom.
[0010] Furthermore, the upper module, the lower module, the left middle block, the right middle block, the rear middle block and the front blocking block are all integrally formed of stainless steel.
[0011] The advantages of the utility model are:
[0012] 1) A split adapter forming mold is provided. Before foaming to form a foam pad, the rubber pad is first installed in the mold and compressed with 4 modules (i.e., the left middle block, the right middle block, the rear middle block, and the front blocking block). Then, the foam pad is foamed in the mold cavity, so that the foam pad and the rubber pad are combined together while the foam pad is foamed. Compared with the prior art method of foaming a foam pad separately and then combining it with the rubber pad by bonding, the present application realizes the combination of the foam pad and the rubber pad without glue, which is not only more environmentally friendly but also more firmly combined;
[0013] 2) Six split molding molds are used, each module can be separated and fixedly connected with other modules by screws to ensure accuracy;
[0014] 3) The positioning protrusions and the positioning grooves can ensure the positioning relationship between the modules and improve the molding accuracy of the adapter.
[0015] In addition, the split foaming mold design of the utility model also takes production efficiency and cost into consideration. The split design makes the mold manufacturing and maintenance more convenient, and each module can be replaced separately without replacing the entire mold, thereby greatly reducing production costs and maintenance costs. At the same time, this design also facilitates the cleaning and maintenance of the mold, effectively extending the service life of the mold.
[0016] The split adapter forming mold of the utility model is also highly adaptable. By adjusting the combination mode between the modules, it can adapt to the production of adapters of different sizes and shapes. This flexibility enables the mold to meet a variety of production needs, further improving production efficiency and reducing production costs.
[0017] In general, the split adapter forming mold of the utility model realizes the close combination of the foam pad and the rubber pad through the unique structural design, thereby improving the quality and environmental protection of the product. At the same time, the split design makes the mold manufacturing, maintenance and cleaning more convenient, reducing the production cost and maintenance cost. This mold also has high adaptability and flexibility, can meet a variety of production needs, and brings great convenience and benefits to industrial production. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0019] Figure 1 A schematic diagram of a prior art missile adapter;
[0020] Figure 2 This is an exploded view of a split foaming mold for adapter molding in the utility model;
[0021] Figure 3 This is the assembly completion diagram of the split foaming mold;
[0022] Figure 4 It is a schematic diagram of the split foaming mold in the state where the lower module is separated;
[0023] Figure 5 This is an exploded view of a split foaming mold;
[0024] Figure 6 This is a schematic diagram of the installation of the front blocking block;
[0025] Figure 7 This is a schematic diagram of the rubber pad being installed in the mold;
[0026] Figure 8 Schematic diagram of the screws of the split foaming mold. DETAILED DESCRIPTION
[0027] In the following description, a large number of specific details are given to provide a more thorough understanding of the utility model. However, it is obvious to those skilled in the art that the utility model can be implemented without one or more of these details. In other examples, in order to avoid confusion with the utility model, some technical features known in the art are not described.
[0028] In order to thoroughly understand the present invention, detailed steps and detailed structures will be presented in the following description to illustrate the technical solution of the present invention. The preferred embodiments of the present invention are described in detail below, but in addition to these detailed descriptions, the present invention may also have other implementations.
[0029] The utility model provides a split foaming mold for adapter molding, referring to Figure 2-8 As shown, the split foaming mold is provided with an upper module 10 and a lower module 20, and a left middle block 30, a right middle block 40 and a rear middle block 50 are respectively installed at three of the sides between the upper module 10 and the lower module 20, and a front blocking block 60 flush with the upper surface of the upper module 10 is installed at the remaining side.
[0030] The upper end faces and lower end faces of the left middle block 30, the right middle block 40 and the rear middle block 50 are respectively provided with a first positioning protrusion 31 and a first positioning groove 32, the upper surface of the lower module 20 is provided with a plurality of second positioning protrusions 22 corresponding to the first positioning grooves 32, and the lower surface of the upper module 10 is provided with a plurality of second positioning grooves 11 corresponding to the first positioning protrusions 31.
[0031] A plurality of long bolts 4 pass through the upper module 10, the left middle block 30 (or the right middle block 40) from top to bottom and are threadedly connected to the lower module 20, and a plurality of short bolts 5 pass through the lower module 20 from bottom to top and are threadedly connected to the rear middle block 50 (or the left middle block 30 or the right middle block 40). Figure 3 As shown, the front blocking block 60 is provided with a first long hole 61 and a second long hole 62 on both sides, the first long hole 61 extends to the lower edge of the front blocking block 60, and the first transverse bolt 63 and the second transverse bolt 64 pass through the first long hole 61 and the second long hole 62 respectively to be fixedly connected with the left middle block 30 and the upper module 10. Through the above-mentioned bolt fixing form, after the assembly is completed, the six split modules are well combined together, while ensuring the overall accuracy.
[0032] The upper module 10, the lower module 20, the left middle block 30, the right middle block 40, the rear middle block 50 and the front blocking block 60 assembled together are provided with a foaming cavity 7 for forming the foam pad 1, and any one of the upper module 10, the left middle block 30, the right middle block 40, the front blocking block 60 of the rear middle block 50 is provided with a foaming material injection hole (not shown in the figure). Among them, the upper surface of the lower module 20 is provided with a rubber pad installation groove 21 for placing the rubber pad 2, and the lower surfaces of the left middle block 30, the right middle block 40, the rear middle block 50 and the front blocking block 60 are pressed against the upper surface of the edge of the rubber pad 2 in the rubber pad installation groove 21.
[0033] When processing the adapter using the split-type adapter forming foaming mold, first place the rubber pad 2 in the rubber pad installation groove 21 on the lower module 20, then install the left middle block 30, the right middle block 40, and the rear middle block 50 on the lower module 20, and then install the upper module 10, and use the long bolt 4 to fix the upper module 10, the left middle block 30, the right middle block 40, and the lower module 20 together. Then use the short bolt 5 to fix the lower module 20 with the rear middle block 50, the left middle block 30, and the right middle block 40 together. Finally, install the front blocking block 60 in place and use the first transverse bolt 63 and the second transverse bolt 64 to fix the front blocking block 60 with the left middle block 30 and the upper module 10. At this time, the lower surfaces of the left middle block 30, the right middle block 40, the rear middle block 50, and the front blocking block 60 are pressed against the upper surface of the edge of the rubber pad 2 in the rubber pad installation groove 21. Then, the foaming material is injected into the cavity 7, and the foam pad 1 formed by foaming is tightly combined with the rubber pad 2, and the tight combination of the two can be achieved without the aid of glue.
[0034] After the adapter is prepared, first remove the second transverse bolt 64, loosen the first transverse bolt 63, and then pull the front blocking block 60 upward (such as Figure 6 ). Then, the other long bolts 4 and short bolts 5 are removed in sequence to completely separate the modules, and finally the prepared adapter on the lower module 20 is removed. Since the first long hole 61 is an open design, the front blocking block 60 can be separated without removing the first transverse bolt 63, which also simplifies the installation procedure.
[0035] In an optional embodiment, the first positioning protrusion 31 and the second positioning protrusion 22 are both trapezoidal bosses that are narrow at the top and wide at the bottom; the first positioning groove 32 and the second positioning groove 11 are both trapezoidal grooves that are narrow at the top and wide at the bottom, so as to facilitate the quick installation and positioning between the rear middle block 50, the left middle block 30, and the right middle block 40 and the upper module 10 and the lower module 20.
[0036] In an optional embodiment, the upper module 10, the lower module 20, the left middle block 30, the right middle block 40, the rear middle block 50 and the front blocking block 60 are all integrally formed of stainless steel.
[0037] The split foaming mold for adapter molding of the utility model realizes rapid assembly and disassembly of the mold through modular design and precise assembly structure, improves production efficiency, reduces manufacturing cost, and realizes the combination of the foam pad and the rubber pad without glue, which is not only more environmentally friendly but also more firmly combined.
[0038] The above describes the preferred embodiments of the utility model. It should be understood that the utility model is not limited to the above-mentioned specific implementation methods, and the devices and structures that are not described in detail should be understood to be implemented in a common manner in the art; any technician familiar with the art can use the above-disclosed methods and technical contents to make many possible changes and modifications to the technical solutions of the utility model without departing from the scope of the technical solution of the utility model, or modify them into equivalent embodiments of equivalent changes, which does not affect the essential content of the utility model. Therefore, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the utility model without departing from the content of the technical solution of the utility model still falls within the scope of protection of the technical solution of the utility model.
Claims
1. A split foaming mold for forming an adapter, the adapter is provided with a foam pad (1) and a rubber pad (2), the rubber pad (2) is fixed to the lower end surface of the foam pad (1), and the edge of the rubber pad (2) protrudes from the outer periphery of the lower end surface of the foam pad (1). It is characterized in that The split foaming mold is provided with an upper module (10) and a lower module (20); a left middle block (30), a right middle block (40) and a rear middle block (50) are respectively installed at three of the edges between the upper module (10) and the lower module (20); a front blocking block (60) flush with the upper surface of the upper module (10) is installed at the remaining edge; the upper end surfaces and lower end surfaces of the left middle block (30), the right middle block (40) and the rear middle block (50) are respectively provided with a first positioning protrusion (31) and a first positioning groove (32); the upper surface of the lower module (20) is provided with a plurality of second positioning protrusions (22) corresponding to the first positioning groove (32); and the lower surface of the upper module (10) is provided with a plurality of second positioning grooves (11) corresponding to the first positioning protrusions (31); A plurality of long bolts (4) pass through the upper module (10), the left middle block (30) or the right middle block (40) from top to bottom and are threadedly connected to the lower module (20); a plurality of short bolts (5) pass through the lower module (20) from bottom to top and are threadedly connected to the rear middle block (50) or the left middle block (30) or the right middle block (40); A first long hole (61) and a second long hole (62) are provided on both sides of the front blocking block (60), the first long hole (61) extends to the lower edge of the front blocking block (60), a first transverse bolt (63) and a second transverse bolt (64) respectively pass through the first long hole (61) and the second long hole (62) to be fixedly connected with the left middle block (30) and the upper module (10), and a foaming cavity for forming the foam pad (1) is provided inside the assembled upper module (10), the lower module (20), the left middle block (30), the right middle block (40), the rear middle block (50) and the front blocking block (60). The upper surface of the lower module (20) is provided with a rubber pad installation groove (21) for placing the rubber pad (2), and the lower surfaces of the left middle block (30), the right middle block (40), the rear middle block (50), and the front blocking block (60) are pressed against the upper surface of the edge of the rubber pad (2) in the rubber pad installation groove (21).
2. A split foaming mold for adapter molding as claimed in claim 1, It is characterized in that The first positioning protrusion (31) and the second positioning protrusion (22) are both trapezoidal protrusions that are narrow at the top and wide at the bottom. The first positioning groove (32) and the second positioning groove (11) are both trapezoidal grooves that are narrow at the top and wide at the bottom.
3. A split foaming mold for adapter molding as claimed in claim 1, It is characterized in that The upper module (10), the lower module (20), the left middle block (30), the right middle block (40), the rear middle block (50) and the front blocking block (60) are all integrally formed of stainless steel.
