Quantitative filling structure for shampoo production
By designing filling mechanisms and positioning mechanisms in shampoo filling equipment, quantitative filling is achieved using cylinders, pistons and check valves, and positioning the bottles through threaded rods and guide rods, the existing equipment cannot control filling. The quantity problem improves the filling effect and equipment efficiency.
Patent Information
- Application Number
- CN202420800390.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-17
AI Technical Summary
Existing shampoo filling equipment cannot achieve quantitative filling, resulting in difficult to control the filling quantity and prone to deviations, affecting product quality and sales.
A quantitative filling structure for shampoo production including a filling mechanism and a positioning mechanism is designed. Through the cooperation of the cylinder and the piston, a quantitative filling of materials is achieved using a one-way valve, and the bottle is positioned through a threaded rod and a guide rod. , avoid displacement and filling deviations.
Quantitative filling of shampoo is achieved, filling deviations are avoided, and filling effect and equipment work efficiency are improved.
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Figure CN222138661U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shampoo production, in particular to a quantitative filling structure for shampoo production. Background Art
[0002] Shampoo is a commonly used toiletries that is indispensable in daily life and comes in many varieties. After shampoo is produced through a series of processes, the manufacturer fills the shampoo into shampoo bottles for storage so that it can be put on major platforms for sale. In the bottling process, most of the bottling is done using shampoo filling equipment.
[0003] For example, Chinese utility model patent publication number CN 218174625 U: discloses a shampoo production line, including a bottom plate, the bottom of the bottom plate is fixedly connected to a support rod, the top of the bottom plate is fixedly connected to a fixed plate, the top of the fixed plate is movably connected to a container body, and the top of the bottom plate is fixedly connected to a first electric push rod. The utility model is provided with a bottom plate, a fixed plate, a container body, a first electric push rod, a clamping plate, a partition, a second electric push rod, a connecting plate, a connecting pipe, a discharge valve, a filling head, a liquid storage tank, a feed pipe, a feed pipe, a discharge pump and a hose. The discharge pump is started, and the shampoo is transported to the connecting pipe through the hose by using the feed pipe, the discharge valve is opened, and the shampoo is filled through the filling head, so that the shampoo production line can facilitate people to fill shampoo, reduce people's work pressure, meet people's work needs, and improve the work efficiency of the shampoo production line.
[0004] The above-mentioned shampoo production line can improve work efficiency when in use, but it still has some shortcomings when in use. For example, the equipment cannot perform quantitative filling when filling shampoo. The equipment cannot well control the amount of shampoo poured into the bottle during the working process, which can easily cause deviations in the amount of shampoo in the bottle, thereby affecting the sales of shampoo. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a quantitative filling structure for shampoo production, which has the advantages of quantitative filling and solves the problem of being unable to better control the filling volume.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a quantitative filling structure for shampoo production, comprising two mounting blocks, a transmission assembly is provided between the two mounting blocks, a mounting frame is fixed on the left side of the left mounting block, a filling mechanism is provided on the mounting frame, and a positioning mechanism is provided on the mounting frame;
[0007] The filling mechanism includes a cylinder fixed inside the mounting frame, both ends of the cylinder penetrate and extend to the outside of the mounting frame, the bottom end of the cylinder is connected to a discharge pipe, the outside of the cylinder is connected to a feed pipe, and the outsides of the feed pipe and the discharge pipe are fixed with a one-way valve, a cylinder is fixed to the upper surface of the mounting frame, a connecting plate is fixed to the outside of the cylinder output shaft, a connecting rod is fixed inside the connecting plate, the bottom end of the connecting rod penetrates and extends to the inside of the cylinder, a piston is fixed to the bottom end of the connecting rod, and the piston is slidably connected to the inside of the cylinder.
[0008] Furthermore, the positioning mechanism includes a sliding hole opened inside the mounting frame, and two side plates are slidably connected inside the sliding hole, and the top and bottom surfaces of the two side plates pass through and extend to the outside of the sliding hole, and guide rods are fixed on the opposite sides of the two side plates. Two mounting plates are fixed on the upper surface of the mounting frame, and the left side of the right mounting plate is rotatably connected to a threaded rod through a bearing, and the side plate is threadedly connected to the outside of the threaded rod, and the left end of the threaded rod passes through and extends to the left side of the left mounting plate.
[0009] Furthermore, a connecting hole for the connecting rod to pass through is provided on the top surface of the cylinder, and the connecting rod is loosely matched with the connecting hole.
[0010] Furthermore, the piston moves linearly up and down in the cylinder, and the discharge pipe faces the direction of the transmission component.
[0011] Furthermore, the threaded rod includes two screw rods, and the thread directions of the two screw rods are opposite.
[0012] Furthermore, a threaded hole is provided inside the side plate, and the threaded rod is threadedly connected inside the threaded hole.
[0013] Furthermore, the width of the side plate is adapted to the width of the inner cavity of the sliding hole, and the side plate moves linearly left and right in the sliding hole.
[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0015] 1. The quantitative filling structure for shampoo production is provided with a filling mechanism. Through the cooperation between the various structures of the filling mechanism, the quantitative filling of the material can be realized. Through the operation of the cylinder and the piston, and in conjunction with two one-way valves, the material can be quantitatively filled into the bottle, thereby avoiding deviation during filling and improving the filling effect of the device.
[0016] 2. The quantitative filling structure for shampoo production is provided with a positioning mechanism. Through the cooperation between the various structures of the positioning mechanism, the bottle in transmission can be positioned. By rotating the threaded rod, the two guide rods can be moved, so that the movement trajectory of the bottle is limited to avoid the problem of filling deviation caused by displacement of the bottle during filling of the material. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the filling mechanism of the utility model;
[0019] Figure 3 This is a schematic diagram of the connection structure of the connecting rod and the piston of the utility model;
[0020] Figure 4 It is a schematic diagram of the positioning mechanism of the utility model.
[0021] In the figure: 1. mounting frame; 2. filling mechanism; 201. feed pipe; 202. one-way valve; 203. discharge pipe; 204. barrel; 205. cylinder; 206. connecting plate; 207. connecting rod; 208. piston; 3. mounting block; 4. transmission assembly; 5. positioning mechanism; 501. sliding hole; 502. threaded rod; 503. mounting plate; 504. side plate; 505. guide rod. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1 A quantitative filling structure for shampoo production in this embodiment includes two mounting blocks 3, a transmission component 4 is provided between the two mounting blocks 3, a mounting frame 1 is fixed to the left side of the left mounting block 3, a controller is fixed to the left side of the mounting frame 1, a filling mechanism 2 is provided on the mounting frame 1, and a positioning mechanism 5 is provided on the mounting frame 1.
[0024] See also Figure 2-3The filling mechanism 2 in this embodiment includes a cylinder 204 fixed inside the mounting frame 1. The cylinder 204 is used to temporarily store materials, and the cylinder 204 is a transparent cylinder, so that the amount of materials in the cylinder 204 can be observed. Both ends of the cylinder 204 penetrate and extend to the outside of the mounting frame 1. The bottom of the cylinder 204 is connected with a discharge pipe 203, and the outside of the cylinder 204 is connected with a feed pipe 201. The outsides of the feed pipe 201 and the discharge pipe 203 are fixed with a one-way valve 202. The feeding direction of the upper one-way valve 202 is from outside to inside, and the discharge direction of the lower one-way valve 202 is from inside to outside. The upper surface of the mounting frame 1 is fixed with a cylinder 2 05. By controlling the extension and retraction length of the output shaft of the cylinder 205, the filling amount of the material can be controlled. A connecting plate 206 is fixed to the outside of the output shaft of the cylinder 205. The output shaft of the cylinder 205 is extended to move the connecting plate 206 upward. After the connecting plate 206 moves, it will drive the connecting rod 207 and the piston 208 to move. A connecting rod 207 is fixed inside the connecting plate 206. The bottom end of the connecting rod 207 passes through and extends to the inside of the cylinder 204. A piston 208 is fixed to the bottom end of the connecting rod 207. When the piston 208 moves upward in the cylinder 204, negative pressure will be generated, and the piston 208 is slidably connected to the inside of the cylinder 204.
[0025] The top surface of the cylinder 204 is provided with a connecting hole for the connecting rod 207 to pass through. The connecting rod 207 is in clearance with the connecting hole. The piston 208 moves linearly up and down in the cylinder 204, and the discharge pipe 203 faces the direction of the transmission component 4.
[0026] Through the operation of the cylinder 205, the piston 208 can move up and down in the cylinder 204, and cooperate with the one-way valve 202 to achieve quantitative filling of the material.
[0027] The filling mechanism 2 can achieve quantitative filling of materials. Through the operation of the cylinder 205 and the piston 208, and in conjunction with the two one-way valves 202, the materials can be quantitatively filled into the bottle, thereby avoiding deviations during filling and improving the filling effect of the device.
[0028] See also Figure 4The positioning mechanism 5 in this embodiment includes a sliding hole 501 opened inside the mounting frame 1, and two side plates 504 are slidably connected inside the sliding hole 501. After the two side plates 504 move, the guide rod 505 can move synchronously to adapt to the size of the bottle. The top and bottom surfaces of the two side plates 504 penetrate and extend to the outside of the sliding hole 501. The two side plates 504 are fixed with guide rods 505 on the opposite sides. The bottles are guided by the guide rods 505 to avoid displacement. At the same time, the contact area between the guide rods 505 and the bottles is small, which can also avoid affecting the normal transmission of the bottles. Two mounting plates 503 are fixed on the upper surface of the mounting frame 1. The left side of the right mounting plate 503 is rotatably connected with a threaded rod 502 through a bearing. A handle is fixed to the left end of the threaded rod 502, and the handle can easily rotate the threaded rod 502. The side plate 504 is threadedly connected to the outside of the threaded rod 502, and the left end of the threaded rod 502 penetrates and extends to the left side of the left mounting plate 503.
[0029] The threaded rod 502 includes two screws, and the thread directions of the two screws are opposite. A threaded hole is opened inside the side plate 504. The threaded rod 502 rotates and cooperates with the threaded hole, so that the side plate 504 can move in the sliding hole 501, and the side plate 504 is limited by the sliding hole 501. The threaded rod 502 is threadedly connected to the inside of the threaded hole. The width of the side plate 504 is adapted to the width of the inner cavity of the sliding hole 501, and the side plate 504 makes left and right linear movements in the sliding hole 501.
[0030] The conveyed bottle can be guided and limited by the guide rod 505 , and the guide rod 505 can be adapted to the size of the bottle by cooperating with the rotating threaded rod 502 .
[0031] The positioning mechanism 5 can position the bottle being transported. The two guide rods 505 can be moved by rotating the threaded rod 502, so that the movement trajectory of the bottle is limited to avoid the problem of deviation in filling caused by displacement of the bottle during filling.
[0032] The working principle of the above embodiment is:
[0033] (1) During filling, the cylinder 205 is started, and the output shaft of the cylinder 205 is extended, so that the connecting plate 206 moves upward. After the connecting plate 206 moves, it drives the connecting rod 207 and the piston 208 to move. When the piston 208 moves upward in the cylinder 204, negative pressure is generated. At this time, the feed pipe 201 can introduce the material into the cylinder 204 through the upper one-way valve 202. After the material in the cylinder 204 reaches a certain amount, the connecting plate 206 stops moving upward and starts moving downward. The piston 208 also moves downward in the cylinder 204. After moving, the piston 208 pushes the material to move. The discharge pipe 203 can then guide the material out through the lower one-way valve 202 and inject it into the bottle, thereby achieving quantitative filling.
[0034] (2) When conveying bottles, the bottles are placed on the conveying assembly 4, and the running conveying assembly 4 will convey the bottles from front to back. When the bottles are moving, they will contact the guide rods 505 and be guided by the guide rods 505 to avoid displacement of the bottles. At the same time, the two guide rods 505 can be adjusted according to the size of the bottles. The threaded rods 502 are rotated and matched with the threaded holes to enable the side plates 504 to move in the sliding holes 501, and the side plates 504 are limited by the sliding holes 501. After the two side plates 504 move, the two guide rods 505 can move relative to each other, thereby achieving guidance of bottles of different sizes.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A quantitative filling structure for shampoo production, comprising two mounting blocks (3), characterized in that: A transmission assembly (4) is provided between the two mounting blocks (3); a mounting frame (1) is fixed to the left side of the left mounting block (3); a filling mechanism (2) is provided on the mounting frame (1); and a positioning mechanism (5) is provided on the mounting frame (1); The filling mechanism (2) comprises a cylinder (204) fixed inside the mounting frame (1), both ends of the cylinder (204) penetrate and extend to the outside of the mounting frame (1), the bottom end of the cylinder (204) is connected to a discharge pipe (203), the outside of the cylinder (204) is connected to a feed pipe (201), and the outsides of the feed pipe (201) and the discharge pipe (203) are fixed with a one-way valve (202), the upper surface of the mounting frame (1) is fixed with a cylinder (205), the outside of the output shaft of the cylinder (205) is fixed with a connecting plate (206), the inside of the connecting plate (206) is fixed with a connecting rod (207), the bottom end of the connecting rod (207) penetrates and extends to the inside of the cylinder (204), the bottom end of the connecting rod (207) is fixed with a piston (208), and the piston (208) is slidably connected to the inside of the cylinder (204).
2. A quantitative filling structure for shampoo production according to claim 1, characterized in that: The positioning mechanism (5) comprises a sliding hole (501) provided inside the mounting frame (1), two side plates (504) are slidably connected inside the sliding hole (501), the top surface and the bottom surface of the two side plates (504) both penetrate and extend to the outside of the sliding hole (501), and guide rods (505) are fixed on opposite sides of the two side plates (504), and two mounting plates (503) are fixed on the upper surface of the mounting frame (1), and the left side of the right mounting plate (503) is rotatably connected to a threaded rod (502) through a bearing, and the side plate (504) is threadedly connected to the outside of the threaded rod (502), and the left end of the threaded rod (502) penetrates and extends to the left side of the left mounting plate (503).
3. The quantitative filling structure for shampoo production according to claim 1, characterized in that: The top surface of the cylinder (204) is provided with a connecting hole for the connecting rod (207) to pass through, and the connecting rod (207) is loosely matched with the connecting hole.
4. The quantitative filling structure for shampoo production according to claim 1, characterized in that: The piston (208) moves linearly up and down in the cylinder (204), and the discharge pipe (203) faces the direction of the transmission component (4).
5. The quantitative filling structure for shampoo production according to claim 2, characterized in that: The threaded rod (502) includes two screw rods, and the thread directions of the two screw rods are opposite.
6. A quantitative filling structure for shampoo production according to claim 2, characterized in that: A threaded hole is provided inside the side plate (504), and the threaded rod (502) is threadedly connected inside the threaded hole.
7. A quantitative filling structure for shampoo production according to claim 2, characterized in that: The width of the side plate (504) is adapted to the width of the inner cavity of the sliding hole (501), and the side plate (504) moves linearly leftward and rightward in the sliding hole (501).
