Efficient uniform distribution canning device
By designing the interoperable pipeline structure between the storage barrel, the quantitative material barrel and the diversion barrel, the automatic balance of the raw material liquid level is achieved, and the problem of uneven liquid diversion caused by the spiral diversion umbrella is solved, and efficient and uniform canning effect is achieved.
Patent Information
- Application Number
- CN202420074968.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-12
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-01-12
AI Technical Summary
Replacing traditional umbrellas with spiral shunts may lead to uneven liquid shunts, affecting filling efficiency and uniformity, and failing to achieve uniform canning.
An efficient uniform canning device is designed, including storage barrels, metering barrels, diversion barrels and interworking pipelines. The raw materials are drained into multiple diversion barrels through the diversion pipes, and the interworking pipelines are used to achieve automatic balance of the raw material liquid level to ensure The liquid level of raw materials in each diversion barrel is consistent, and the operation of the discharge hose is controlled by a solenoid valve and a lifting device to achieve uniform diversion of raw materials and automatic canning.
Automatic uniform distribution and diversion of raw materials is realized, and even canning of multiple canned barrels can be completed through a single diversion operation, improving filling efficiency and uniformity, and avoiding the occurrence of liquid bubbles.
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Figure CN222138667U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of canning devices, in particular to a high-efficiency uniformly distributed canning device. Background Art
[0002] Canned equipment can be roughly divided into two categories: canned equipment for transportation and canned equipment for storage. Among them, canned equipment for storage, referred to as storage tanks, is used to store oil, gasoline, kerosene, natural gas and various chemicals. In the use of storage tanks, canned devices are required.
[0003] The announcement number is CN202111356888.9, and its name is a liquid diverting device for filling, including a filling valve and an exhaust pipe, the exhaust pipe is fixedly sleeved on the inner side of the lower end of the filling valve, the exhaust pipe is a cylindrical hollow structure, and a filling cavity is arranged inside the filling valve, and a spiral diverting umbrella for spirally diverting the liquid is arranged on the outer surface of the exhaust pipe at the lower part of the filling cavity. The spiral diverting umbrella is used to replace the traditional umbrella-shaped diverting umbrella. The user opens the filling valve, and the liquid passes through the filling cavity of the filling valve and is discharged into the bottle body through the spiral diverting umbrella. Under the guiding action of the spiral blades, the liquid rotates under the action of gravity, and then the liquid generates centrifugal force. Under the dual action of gravity and centrifugal force, the liquid is spirally injected into the bottle close to the inner wall of the bottle body, so that the liquid completes the filling operation along the inner wall of the bottle body, avoids the generation of bubbles in the liquid during filling, and improves its filling effect.
[0004] The above-mentioned flow dividing device is provided with a spiral flow dividing umbrella for spiral flow dividing operation of liquid. Using the spiral flow dividing umbrella instead of the traditional umbrella-shaped flow dividing umbrella may make the flow dividing liquid uneven, so that the device cannot complete the equal division filling, affecting the filling efficiency. Utility Model Content
[0005] In order to solve the problem that the above-mentioned spiral diverter umbrella replaces the traditional umbrella-shaped diverter umbrella, which may cause uneven diverted liquid and make the device unable to complete uniform canning, the present application provides a high-efficiency uniform canning device, which adopts the following technical solutions:
[0006] A highly efficient and uniformly distributed canning device comprises a material storage barrel and a diverter device, wherein the diverter device is located below the material storage barrel, and comprises a quantitative material barrel and a diverter barrel connected to the quantitative material barrel. There are multiple diverter barrels, which are interconnected by interconnecting pipes. A discharge port is provided at the bottom of the diverter barrel, and the discharge port is connected to a discharge hose.
[0007] Optionally, the inlet of the quantitative material barrel is connected to the outlet of the storage barrel through a delivery pipeline, and a quantitative valve is provided on the delivery pipeline. When in use, the quantitative valve controls the flow from the storage barrel to the quantitative material barrel.
[0008] Optionally, the quantitative material barrel and the diversion barrel are connected through an interconnecting pipe, and the diversion pipe is divided into a main pipe and a branch pipe. The main pipe is connected to the outlet of the quantitative material barrel, and the branch pipe is connected to the inlet of the diversion barrel. When in use, the raw materials in the quantitative material barrel are drained into the diversion barrel through the diversion pipe.
[0009] Optionally, the quantitative material barrel is fixedly mounted on a support frame to support the quantitative material barrel.
[0010] Optionally, the diversion barrel is surrounded by a protective device, the protective device comprising a protective cover and an exhaust pipe connected to the protective cover. The protective cover surrounds the entire diversion device, and the other end of the exhaust pipe is connected to an exhaust fan, and the exhaust fan absorbs the waste gas generated during the filling process through the exhaust pipe during use.
[0011] Optionally, a solenoid valve is provided at the connection between the discharge hose and the discharge port of the quantitative material barrel, and the solenoid valve controls the outflow of raw materials when in use.
[0012] Optionally, the discharge hose is connected to a lifting device, which is fixedly mounted on a support frame and includes an electric cylinder and a lifting rod fixedly connected to the top of a piston rod of the electric cylinder. Transverse limit rods are fixedly mounted at both ends of the lifting rod. The limit rods are inserted into limit grooves for stable lifting of the lifting device. A connecting rod is fixed on the side of the lifting rod close to the diversion barrel. The outer end of the connecting rod is fixedly connected to the discharge hose, and the connection method can be bonding. When in use, the piston rod of the electric cylinder drives the lifting rod to rise or fall, and the connecting rod also rises or falls with it. Since one end of the connecting rod is fixedly connected to the hose, it drives the discharge hose to rise and fall.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] In the utility model, a diverter pipe is used to connect a quantitative material barrel and a diverter barrel. When in use, a quantitative amount of raw materials in the quantitative material barrel flows into the diverter barrel through the diverter pipe. Since there are intercommunication pipes between the diverter barrels, when the liquid level of the raw materials in the diverter barrel exceeds the height of the intercommunication pipe, the raw materials will be automatically and evenly distributed into each diverter barrel, so that multiple canned barrels can be filled after one diversion operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a three-dimensional diagram of a high-efficiency uniform canning device of the utility model;
[0017] Figure 2 It is a schematic diagram of a high-efficiency uniform distribution canning device diverter device shown in the utility model;
[0018] Figure 3 It is a partial schematic diagram of a high-efficiency uniform distribution canning device diverter device shown in the utility model;
[0019] Figure 4 It is a schematic diagram of a high-efficiency uniformly distributed canning device protective device shown in the utility model.
[0020] Figure 5 It is a schematic diagram of a lifting device for a high-efficiency uniformly distributed canning device shown in the utility model.
[0021] In the figure: 1. Storage barrel; 2. Dosing valve; 3. Delivery pipe; 4. Diverter device; 41. Dosing barrel; 42. Diverter pipe; 421. Main pipe; 422. Branch pipe; 43. Diverter barrel; 44. Interconnecting pipe; 45. Solenoid valve; 46. Discharge hose; 5. Protective device; 51. Exhaust pipe; 52. Protective cover; 6. Lifting device; 61. Lifting rod; 62. Limiting groove; 63. Connecting rod; 64. Electric cylinder; 65. Limiting rod; 66. Support frame. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is claimed, but merely represents selected embodiments of the utility model.
[0023] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, a highly efficient and uniformly distributed canning device comprises a material storage barrel 1 and a diverter device 4 connected thereto, wherein the outlet of the material storage barrel 1 is connected to the inlet of a quantitative material barrel 41 through a delivery pipe 3 provided with a quantitative valve 2. The diverter device 4 is located below the material storage barrel 1, and comprises a quantitative material barrel 41 and a diverter barrel 43 connected to the quantitative material barrel 41, wherein the diverter barrel 43 is connected to the diverter barrel through a diverter pipe 42, wherein the diverter pipe 42 is divided into a main pipe 421 and a branch pipe 422, wherein the main pipe 421 is connected to the outlet of the quantitative material barrel 41, and the branch pipe 422 is connected to the diverter barrel 43, wherein there are a plurality of diverter barrels 43, and the diverter barrels 43 are interconnected by an interconnecting pipe 44, and a discharge port is provided at the bottom of the diverter barrel 43, and the discharge port is connected to a discharge hose 46. During use, the raw materials stored in the storage barrel 1 are quantitatively measured by the controlled quantitative valve 2 installed on the conveying pipe 3. The quantitative raw materials are conveyed into the quantitative barrel 41 through the conveying pipe 3. The raw materials in the quantitative barrel 41 are guided by the diversion pipe 42 to flow into each diversion barrel 43. Since the diversion barrels 43 are interconnected by the interconnecting pipes 44, the raw materials with different liquid levels will be automatically evenly divided through the interconnecting pipes 44, so that the raw material liquid levels in each diversion barrel 43 are the same.
[0024] Please refer to the figure for details Figure 4 As shown, the diversion barrel 43 is surrounded by a protective device 5, and the protective device 5 includes a protective cover 52 and an exhaust pipe 51 connected to the protective cover 52. The protective cover 52 surrounds the entire diversion device 4, and the other end of the exhaust pipe 51 is connected to an exhaust fan. When in use, the exhaust fan absorbs the waste gas generated during the filling process through the exhaust pipe 51.
[0025] Please refer to Figure 5 As shown, the discharge hose 46 is connected to the lifting device 6, and the lifting device 6 includes an electric cylinder 64 and a lifting rod 61 fixedly connected to the top of the piston rod of the electric cylinder 64. The electric cylinder 64 is fixed on the support frame 66. Horizontal limit rods 65 are fixedly installed at both ends of the lifting rod 61. The limit rods 65 are inserted into the limit grooves 62 for stable lifting of the lifting device 6. A plurality of connecting rods 63 are arranged on the front side of the lifting rod 61. The front end of the connecting rod 63 is fixedly connected to the discharge hose 46. A solenoid valve 45 is arranged at the connection between the inlet of the discharge hose 46 and the discharge port of the diverter barrel 43. When in use, the piston rod of the electric cylinder 64 drives the lifting rod 6 1 rises, and the connecting rod 63 fixedly connected to the lifting rod 61 also rises. Since the connecting rod 63 is fixedly connected to the discharge hose 46, the discharge hose 46 also rises accordingly, so that the barrel to be filled can be placed under the discharge hose 46. After determining the position, the piston rod of the electric cylinder 64 drives the lifting rod 61 to descend, and at this time the connecting rod 63 also descends with it. Since one end of the connecting rod 63 is fixedly connected to the discharge hose 46, it drives the discharge hose 46 to descend and put it into the canned barrel. After the discharge hose 46 is placed, the solenoid valve 45 installed at the connection between the inlet of the discharge hose 46 and the discharge port of the diverter barrel 43 is opened to control the raw materials to flow into the canned barrel.
[0026] Working principle: During use, the quantitative valve 2 is used to accurately control the amount of raw materials to be canned. The quantitative raw materials flow out from the storage barrel 1 through the conveying pipe 3 into the quantitative barrel 41. The quantitative barrel 41 filled with quantitative raw materials guides the raw materials through the diversion pipe 42 to flow into each diversion barrel 43. There are intercommunication pipes 44 between the diversion barrels 43 to interconnect so that the raw materials in the diversion barrels 43 can circulate with each other. When the raw material liquid level in the diversion barrel 43 is higher than the intercommunication pipe 44, the various diversion barrels 43 automatically reach a balance so that the liquid level height and amount of the canned raw materials in each diversion barrel 43 are the same, so as to realize the automatic uniform distribution of raw materials. At the same time, the electric cylinder 64 lifts the lifting rod 61, and the connecting rod 63 connected to the lifting rod 61 drives the connecting rod 63 fixed to it. The discharge hose 46 connected to the can rises, and the can to be canned is pushed in and placed under the discharge hose 46. After the placement position is determined, the electric cylinder 64 descends to drive the lifting rod 61 to descend, and the connecting rod 63 connected to the lifting rod 61 drives the discharge hose 46 fixedly connected to it to descend and insert into the barrel. Since one end of the discharge hose 46 is connected to the outlet of the diverter barrel 43, the electric cylinder 64 is used to operate the discharge hose 46 to lift and lower and insert it into the canning barrel to prevent corrosive raw materials from splashing and avoid injuries to the operating workers. After the placement is completed, the solenoid valve 45 controls the equalized raw materials in the diverter barrel 43 to flow into the canning barrel through the discharge hose 46, thereby realizing automatic uniform canning of multiple canning barrels through one canning operation.
[0027] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. An efficient and uniform canning device, comprising a storage barrel (1) and a flow dividing device (4) connected thereto, characterized in that: The diverter device (4) is located below the material storage barrel (1), and comprises a quantitative material barrel (41) and a diverter barrel (43) connected to the quantitative material barrel (41). There are multiple diverter barrels (43), and the diverter barrels (43) are connected by interconnecting pipes (44). A discharge port is provided at the bottom of the diverter barrel (43), and the discharge port is connected to a discharge hose (46).
2. The efficient and uniformly distributed canning device according to claim 1, characterized in that: The inlet of the quantitative material barrel (41) is connected to the outlet of the material storage barrel (1) via a delivery pipe (3) provided with a quantitative valve (2).
3. The efficient and uniform canning device according to claim 1, characterized in that: The quantitative material barrel (41) filled with quantitative raw materials guides the raw materials to flow into each diversion barrel (43) through a diversion pipe (42). The diversion pipe (42) is divided into a main pipe (421) and a branch pipe (422). The main pipe (421) is connected to the outlet of the quantitative material barrel (41), and the branch pipe (422) is connected to the diversion barrel (43).
4. The efficient and uniformly distributed canning device according to claim 1, characterized in that: The quantitative material barrel (41) is fixedly mounted on a support frame (66).
5. The efficient and uniform canning device according to claim 1, characterized in that: The diversion barrel (43) is surrounded by a protective device (5), and the protective device (5) comprises a protective cover (52) and an exhaust pipe (51) connected to the protective cover (52).
6. The efficient and uniform canning device according to claim 1, characterized in that: A solenoid valve (45) is provided at the connection between the discharge hose (46) and the discharge port of the quantitative material barrel (41).
7. The efficient and uniformly distributed canning device according to claim 1, characterized in that: The discharge hose (46) is connected to a lifting device (6), which is mounted on a support frame (66) and comprises an electric cylinder (64) and a lifting rod (61) fixedly connected to the top of a piston rod of the electric cylinder (64). Limit rods (65) are fixedly mounted at both ends of the lifting rod (61), the limit rods (65) are inserted into limit grooves (62), and the limit grooves (62) are fixedly mounted on the support frame (66). A connecting rod (63) connected to the discharge hose (46) is provided on the side of the lifting rod (61) close to the diversion barrel (43).
