Butt joint locking device for ship reception chamber of hydraulic two-way tight supporting type ship lift

By setting the tightening cylinder and the locking pin separately, and using the limiting part and the articulated structure, the problem of excessive number of tightening cylinders and difficult maintenance in the docking locking device of the ship lifting carriage in the prior art is solved, and the problem of excessive maintenance is achieved. More efficient disassembly and assembly and maintenance ensures the stability and ease of use of the device.

CN222139970UActive Publication Date: 2024-12-10THREE GORGES JINSHAJIANG CHUANYUN HYDROPOWER DEV CO LTD
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Patent Information

Application Number
CN202420875730.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2024-12-10
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

The existing ship lift carriage docking locking device relies on static friction. Too much tightening of the oil cylinder leads to an increase in equipment failure rate. It is difficult to disassemble the oil cylinder due to space limitations during maintenance or replacement, resulting in high maintenance difficulties.

Method used

The tightening cylinder and the locking pin are arranged separately, and the tightening cylinder is placed in the gap between the locking pins, and synchronous tightening and retraction are achieved through the limiting part and the hinging structure, reducing the number of oil cylinders and facilitating disassembly and assembly and maintenance.

Benefits of technology

The number of tightening cylinders is reduced, maintenance and maintenance work is simplified, the problem of locking pins being out of sync is avoided, and the stability and ease of use of the device are improved.

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Abstract

The utility model discloses a hydraulic two-way tight supporting type ship lift chamber butt joint locking device which comprises a locking frame and a plurality of sets of guide assemblies arranged in the locking frame, each set of guide assembly comprises guide grooves located in the left side and the right side of the locking frame, and the multiple sets of guide assemblies are arranged in the vertical direction. Locking pins are arranged in the guide grooves in the left side and the right side, a mounting gap exists between the locking pins in the same guide assembly, a tight supporting oil cylinder is arranged in the mounting gap, the two ends of the tight supporting oil cylinder are hinged to the locking pins on the two sides of the tight supporting oil cylinder respectively, and the two ends of the tight supporting oil cylinder can stretch out or retract in the horizontal direction. And the end face of the locking pin is contacted with or separated from the track embedded part in the groove of the tower column. According to the utility model, the supporting oil cylinder and the locking pins are separately arranged, and the supporting oil cylinder is arranged in the gap between the two locking pins, so that the supporting oil cylinder is convenient to disassemble and assemble, the number of the required supporting oil cylinders is greatly reduced, and the workload of maintenance and overhaul is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of ship lifts, and in particular relates to a hydraulic bidirectional tightening ship lift ship compartment docking and locking device. Background Art

[0002] When the ship carriage of the fully balanced vertical ship lift is docked with the upstream and downstream waters, it is generally necessary to lock the ship carriage on the tower column through a docking locking device to prevent the ship carriage from vertically displacing during the docking period. In engineering, a docking locking device that relies on static friction for locking is often used. This docking locking device is generally divided into four groups and symmetrically arranged on both sides of the ship carriage. Each group of locking devices has a locking frame. The locking frame is provided with transverse and longitudinal guide wheels, which are connected to the ship carriage through supporting cylinders and pressed into the vertical groove on the tower column by hydraulic springs. When not locked, the entire device can move up and down in the tower column groove with the ship carriage. When docking and locking are performed, the tightening cylinders on both sides of the locking frame are pushed out, and the friction plates with high friction coefficient on the end faces of the cylinders are tightened on the friction surfaces of the track embedded parts. The static friction generated can realize the vertical locking of the ship carriage.

[0003] When docking and locking are performed, the tensioning cylinders on both sides of the locking frame are pushed out, and the friction plates with high friction coefficients on the end faces of the cylinders are tightened on the friction surfaces of the embedded rail parts. The static friction force generated can achieve vertical locking of the ship-bearing compartment. However, on the one hand, too many tensioning cylinders will lead to an increased failure rate of the equipment. At the same time, due to the limited space in the tower column groove, the cylinder bodies of the tensioning cylinders are all set in the guide grooves on the locking frame and are difficult to remove directly. When inspecting or replacing the tensioning cylinders, it is necessary to dismantle the entire docking locking device and lift it out of the tower column groove, which makes inspection and maintenance more difficult. Utility Model Content

[0004] The purpose of the utility model is to overcome the defects of the existing technology and provide a hydraulic two-way tightening ship lift ship compartment docking and locking device, in which the tightening cylinder and the locking pin are arranged separately, and the tightening cylinder is arranged in the gap between the two locking pins. It is not only convenient to disassemble and assemble the tightening cylinder, but also a tightening cylinder in the same group of guide components acts on the locking pins on both sides at the same time, which greatly reduces the number of tightening cylinders required and reduces the workload of maintenance and overhaul.

[0005] The purpose of this utility model is achieved through the following technical solutions:

[0006] A hydraulic bidirectional tightening ship lift cabin docking and locking device comprises a locking frame and a plurality of guide assemblies arranged in the locking frame, each group of guide assemblies comprising guide grooves located on the left and right sides of the locking frame, the plurality of guide assemblies being arranged in the vertical direction, locking pins being provided in the guide grooves on the left and right sides, an installation gap between the locking pins in the same group of guide assemblies and a tightening oil cylinder being provided in the installation gap, the two ends of the tightening oil cylinder being respectively hinged to the locking pins on both sides thereof, the two ends of the tightening oil cylinder being able to extend or retract in the horizontal direction so as to allow the end face of the locking pin to contact or separate with the rail embedded parts in the groove of the tower column.

[0007] In one embodiment, the locking frame is composed of a top plate, a bottom plate and multiple vertical plates, each of the vertical plates is provided with a through hole for the installation of the guide groove, and the multiple vertical plates are all located in the area outside the installation gap. Through this embodiment, the vertical plates of the locking frame avoid the tightening cylinder and at the same time provide a through hole for the installation of the guide groove, which is convenient for removing or installing the tightening cylinder from the side when disassembling and assembling the tightening cylinder.

[0008] In one embodiment, the guide grooves in each group of the guide assemblies are symmetrically arranged along the vertical center line of the locking frame. Through this embodiment, the locking pins in the guide grooves can maintain synchronous operation, that is, when the docking and locking operation is performed on the ship compartment, the locking pins on both sides of the tightening cylinder are synchronously extended from the side and tightened on the rail friction surface.

[0009] In one embodiment, a limiting portion is further provided at one end of the guide grooves in the same group of the guide assemblies that are close to each other. Through this embodiment, the provided limiting portion can control the retraction position of the locking pin when the support cabin is contacted and locked, thereby solving the problem of the locking pins on both sides of the tightening cylinder retreating asynchronously even if they are asynchronous due to the difference in retraction resistance, and ensuring that when the tightening cylinder retreats, the locking pins on both sides can retreat and disengage from the friction surface one after another.

[0010] In one embodiment, the limiting portion is an annular structure, which is fixed at the end of the guide groove, and its inner diameter is smaller than the diameter of the locking pin. Through this embodiment, the locking pin is limited by blocking the locking pin with the inner diameter of the limiting portion.

[0011] In one embodiment, the locking pin includes a connecting seat and a pin shaft, a weight-reducing cavity is opened at one end of the pin shaft, one end of the connecting seat is connected to the weight-reducing cavity, and the other end is hinged to the tightening cylinder. Through this embodiment, the weight-reducing cavity opened at one end of the pin shaft facilitates reducing the weight of the locking pin, facilitates the driving of the tightening cylinder, and also facilitates the connection of the connecting seat.

[0012] In one embodiment, a spherical groove is provided at one end of the locking pin away from the weight-reducing cavity, a ball head assembly is installed on the spherical groove, and a friction plate is provided on the side of the ball head assembly away from the weight-reducing cavity, and the friction plate is used to contact or separate with the rail embedded parts. Through this embodiment, a ball head assembly is provided on the spherical groove of the locking pin, and a friction plate is installed on it, so that the friction plate can rotate within a certain degree. When the locking pin is extended and tightened, the friction plate can automatically adapt to the rail friction surface, thereby ensuring stability during the docking and locking operation of the ship carriage.

[0013] In one embodiment, it further includes longitudinal guide wheel assemblies arranged at the top and bottom of the locking frame, the longitudinal guide wheel assemblies are in contact with the longitudinal rail embedded parts in the tower column groove, and the longitudinal guide wheel assemblies have springs extending in the horizontal direction.

[0014] In one embodiment, it further comprises a plurality of transverse guide wheels provided on the side walls of the locking frame, wherein the transverse guide wheels are in contact with transverse rail embedded parts provided on the bottom of the tower column groove.

[0015] In one embodiment, a gas spring mounting beam is further provided on the vertical plate, an inclined gas spring is hinged to the middle part of the gas spring mounting beam, and a supporting oil cylinder is hinged to the bottom of the locking frame. Both the gas spring and the supporting oil cylinder are used to be hinged to the ship supporting chamber. Through this embodiment, the gas spring mounting beam is provided on the vertical plate, which is not only convenient for removing the gas spring mounting beam, but also convenient for disassembling and assembling the locking pin in the locking frame.

[0016] The beneficial effects of the present invention are:

[0017] (1) A locking pin is hinged at each end of a tightening cylinder. When the tightening cylinder is pushed out, the locking pins on both sides are pushed to tighten against the friction surfaces on both sides. The mechanism relies on static friction to achieve locking relative to the friction surfaces. That is, the tightening cylinder and the locking pin are set separately, and the tightening cylinder is set in the gap between the two locking pins. This not only makes it convenient to disassemble and assemble the tightening cylinder, but also greatly reduces the number of tightening cylinders required, reducing the workload of maintenance and overhaul.

[0018] (2) The limit portion provided can prevent the locking pins from retracting asynchronously due to the difference in retraction resistance, and ensure that when the tensioning cylinder retracts, the locking pins on both sides can be retracted and separated from the friction surface in turn, that is, the locking pin with the smaller retraction resistance on both sides of each tensioning cylinder retracts first until it is restricted by the limit ring, and then the other locking pin retracts. When all the locking pins are retracted, the vertical lock of the ship compartment is released. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention will be described in more detail below based on embodiments with reference to the accompanying drawings.

[0020] in:

[0021] Figure 1 Shows a schematic structural diagram of an embodiment of the present utility model;

[0022] Figure 2 A schematic structural diagram showing an embodiment of the present invention in another direction is shown;

[0023] Figure 3 Shows Figure 2 A schematic diagram of the local enlarged structure at point I in the middle;

[0024] Figure 4 It shows a schematic diagram of the structure of the utility model arranged in a groove of a tower column;

[0025] In the drawings, like reference numerals are used for like parts, but the drawings are not necessarily true to scale.

[0026] Reference numerals:

[0027] 1-locking frame, 2-locking pin, 3-tightening cylinder, 4-limiting part, 5-longitudinal guide wheel assembly, 6-transverse guide wheel, 7-supporting cylinder, 8-hydro-pneumatic spring, 9-hydro-pneumatic spring mounting beam, 10-tower groove, 11-longitudinal track embedded parts, 12-transverse track embedded parts, 1a-guide groove, 2a-pin shaft, 2b-connecting seat, 2c-ball head assembly, 2d-friction plate, 11a-track friction surface. DETAILED DESCRIPTION

[0028] The present invention will be further described below with reference to the accompanying drawings.

[0029] The utility model provides a hydraulic two-way tightening ship lift cabin docking and locking device. Figure 1 As shown, it includes a locking frame 1 and multiple groups of guide assemblies arranged in the locking frame 1, each group of guide assemblies includes guide grooves 1a located on the left and right sides of the locking frame 1, and the multiple groups of guide assemblies are arranged in the vertical direction. Locking pins 2 are provided in the guide grooves 1a on the left and right sides. There is an installation gap between the locking pins 2 in the same group of guide assemblies, and a tightening cylinder 3 is provided in the installation gap. The two ends of the tightening cylinder 3 are respectively hinged to the locking pins 2 on both sides thereof. The two ends of the tightening cylinder 3 can be extended or retracted in the horizontal direction to allow the end faces of the locking pins 2 to contact or separate with the track embedded parts in the tower column groove 10;

[0030] It should be noted that if Figure 1As shown, a locking pin 2 is hinged at each end of a tightening oil cylinder 3. When the tightening oil cylinder 3 is pushed out, the locking pins 2 on both sides are pushed to tighten against the friction surfaces on both sides. The mechanism achieves locking relative to the friction surfaces by relying on static friction force, that is, the tightening oil cylinder 3 and the locking pin 2 are separately provided. At the same time, the tightening oil cylinder 3 is provided in the gap between the two locking pins 2, which not only facilitates the disassembly and assembly of the tightening oil cylinder 3, but also greatly reduces the number of tightening oil cylinders 3 required, reducing the workload of maintenance and overhaul.

[0031] In one embodiment, Figure 1 and Figure 2 As shown, the locking frame 1 is composed of a top plate, a bottom plate, and a plurality of vertical plates. Each vertical plate is provided with a through hole for installation of the guide groove 1a. The plurality of vertical plates are all located outside the installation gap. That is, the vertical plates of the locking frame 1 avoid the tensioning cylinder 3 and provide a through hole for installation of the guide groove 1a. This facilitates the removal or installation of the tensioning cylinder 3 from the side when removing or installing the tensioning cylinder 3.

[0032] In one embodiment, the guide grooves 1a in each guide assembly are symmetrically arranged along the vertical centerline of the locking frame 1, so that the locking pins 2 in the guide grooves 1a can maintain synchronous operation. That is, when the docking and locking operation of the carrier is performed, the locking pins 2 on both sides of the tightening cylinder 3 are synchronously extended from the side and tightened on the rail friction surface 11a.

[0033] In one embodiment, a limiting portion 4 is further provided at one end of the guide grooves 1a in the same group of guide assemblies that is close to each other, that is, the limiting portion 4 is capable of controlling the retraction position of the locking pin 2 when the ship carriage is contacted and locked, thereby solving the problem that the locking pins 2 on both sides of the tightening cylinder 3 retract asynchronously even when they are asynchronous due to the difference in retraction resistance, and ensuring that when the tightening cylinder 3 retracts, the locking pins 2 on both sides can be retracted and separated from the friction surface in succession, that is, the one with the smaller retraction resistance on both sides of each tightening cylinder 3 retracts first until it is restricted in movement by the limiting ring, and then the other locking pin 2 retracts. When all the locking pins 2 are retracted, the ship carriage is released from vertical locking.

[0034] Specifically, the limiting portion 4 is an annular structure, which is fixed to the end of the guide groove 1a, and its inner diameter is smaller than the diameter of the locking pin 2, that is, the locking pin 2 is limited by blocking the locking pin 2 with the inner diameter of the limiting portion 4;

[0035] In one embodiment, Figure 3 As shown, the locking pin 2 includes a connecting seat 2b and a pin shaft 2a. A weight-reducing cavity is provided at one end of the pin shaft 2a. One end of the connecting seat 2b is connected to the weight-reducing cavity, and the other end is hinged to the tensioning cylinder 3. The weight-reducing cavity provided at one end of the pin shaft 2a helps reduce the weight of the locking pin 2, facilitates the driving of the tensioning cylinder 3, and also facilitates the connection of the connecting seat 2b.

[0036] Furthermore, a spherical groove is formed at one end of the locking pin 2 away from the weight-reducing cavity, on which a ball head assembly 2c is mounted. A friction plate 2d is provided on the side of the ball head assembly 2c away from the weight-reducing cavity. The friction plate 2d is used to contact or separate with the rail embedded component. That is, the ball head assembly 2c is provided on the spherical groove of the locking pin 2, and the friction plate 2d is mounted thereon, so that the friction plate 2d can rotate within a certain range. When the locking pin 2 is extended and tightened, the friction plate 2d can automatically adapt to the rail friction surface 11a, thereby ensuring stability during the docking and locking operation of the carrier.

[0037] In one embodiment, Figure 1 and Figure 4 As shown, the locking frame 1 further includes longitudinal guide wheel assemblies 5 disposed at the top and bottom thereof, the longitudinal guide wheel assemblies 5 being in contact with longitudinal track embedded parts 11 in the tower column groove 10, the longitudinal guide wheel assemblies 5 having springs extending in the horizontal direction, and a plurality of transverse guide wheels 6 disposed on the side walls of the locking frame 1, the transverse guide wheels 6 being in contact with transverse track embedded parts 12 provided on the bottom of the tower column groove 10;

[0038] In one embodiment, Figure 1 and Figure 4 As shown, a gas spring 8 mounting beam is further provided on the vertical plate, an inclined gas spring 8 is hingedly connected to the middle of the gas spring 8 mounting beam, and a supporting oil cylinder 7 is further hingedly connected to the bottom of the locking frame 1. The gas spring 8 and the supporting oil cylinder 7 are both used to be hinged to the ship carrier, that is, the gas spring 8 mounting beam is provided on the vertical plate, which is not only convenient for removing the gas spring 8 mounting beam, but also convenient for disassembling and installing the locking pin 2 in the locking frame 1;

[0039] In the description of the present invention, it should be understood that the terms "upper", "lower", "bottom", "top", "front", "back", "inside", "outside", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0040] Although the present invention is described herein with reference to specific embodiments, it should be understood that these embodiments are merely illustrative of the principles and applications of the present invention. It should be understood that many modifications may be made to the illustrative embodiments, and that other arrangements may be devised, without departing from the spirit and scope of the present invention as defined by the appended claims. It should be understood that the various dependent claims and features described herein may be combined in ways other than those described in the original claims. It should also be understood that features described in conjunction with individual embodiments may be employed in conjunction with other described embodiments.

Claims

1. A hydraulic two-way bracing type ship lift cabin docking and locking device, characterized in that: It includes a locking frame and multiple groups of guide components arranged in the locking frame, each group of guide components includes guide grooves located on the left and right sides of the locking frame, the multiple groups of guide components are arranged in the vertical direction, and locking pins are arranged in the guide grooves on the left and right sides. There is an installation gap between the locking pins in the same group of guide components and a tightening cylinder is arranged in the installation gap, the two ends of the tightening cylinder are respectively hinged to the locking pins on both sides, and the two ends of the tightening cylinder can be extended or retracted in the horizontal direction to allow the end face of the locking pin to contact or separate from the rail embedded part in the tower column groove.

2. A hydraulic two-way bracing ship lift docking and locking device according to claim 1, characterized in that: The locking frame is composed of a top plate, a bottom plate and a plurality of vertical plates, each of the vertical plates is provided with a through hole for installation of the guide groove, and the plurality of vertical plates are located in an area outside the installation gap.

3. A hydraulic two-way bracing ship lift docking and locking device according to claim 1, characterized in that: The guide grooves in each group of the guide assemblies are symmetrically arranged along the vertical center line of the locking frame.

4. A hydraulic two-way bracing ship lift docking and locking device according to claim 1, characterized in that: A limiting portion is also provided at one end of the guide grooves in the same group of guide assemblies that are close to each other.

5. A hydraulic two-way bracing ship lift docking and locking device according to claim 4, characterized in that: The limiting portion is an annular structure, which is fixed at the end of the guide groove, and its inner diameter is smaller than the diameter of the locking pin.

6. A hydraulic two-way bracing ship lift docking and locking device according to claim 1, characterized in that: The locking pin comprises a connecting seat and a pin shaft, one end of the pin shaft is provided with a weight-reducing cavity, one end of the connecting seat is connected to the weight-reducing cavity, and the other end is hinged to the tightening cylinder.

7. A hydraulic two-way bracing ship lift docking and locking device according to claim 6, characterized in that: A spherical groove is formed at one end of the locking pin away from the weight-reducing cavity, a ball head assembly is mounted on the spherical groove, a friction plate is provided on one side of the ball head assembly away from the weight-reducing cavity, and the friction plate is used to contact or separate from the track embedded part.

8. The hydraulic two-way bracing ship lift docking and locking device according to claim 1, characterized in that: It also includes a longitudinal guide wheel assembly arranged at the top and bottom of the locking frame, the longitudinal guide wheel assembly is in contact with the longitudinal track embedded parts in the tower column groove, and the longitudinal guide wheel assembly has a spring extending in the horizontal direction.

9. A hydraulic two-way bracing ship lift docking and locking device according to claim 2, characterized in that: It also includes a plurality of transverse guide wheels arranged on the side walls of the locking frame, and the transverse guide wheels are in contact with transverse track embedded parts opened on the groove bottom of the tower column groove.

10. A hydraulic two-way bracing ship lift docking and locking device according to claim 2, characterized in that: A gas spring mounting beam is also provided on the vertical plate, an inclined gas spring is hingedly connected to the middle of the gas spring mounting beam, a supporting oil cylinder is hingedly connected to the bottom of the locking frame, and both the gas spring and the supporting oil cylinder are used for hinged connection with the ship-bearing compartment.