Busbar confluence piece detection device
By designing a busbar busbar detection device including photoelectric switches and sensors, the problems of low efficiency and high cost in the traditional detection method are solved, and automatic detection of the busbar busbar protrusion, body angle and rubber ring are realized, which improves the detection efficiency And reduce costs.
Patent Information
- Application Number
- CN202420698793.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-07
AI Technical Summary
The traditional busbar bus bar detection method is inefficient and costly, and it is necessary to detect the angle between the protrusion and the body and the existence of the rubber ring respectively.
A busbar busbar busbar detection device including a mounting box, a control system, a placement rack, a photoelectric switch, a detection component and a display component is designed, and the presence of protrusions and body angles and rubber rings are automatically detected through photoelectric switches and sensors.
The efficiency of busbar convex and body angle detection is improved, and automatic detection of rubber rings is realized, saving detection costs and cycles.
Smart Images

Figure CN222144208U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of detection equipment, in particular to a busbar current collecting piece detection device. Background Art
[0002] The busbar used in electric vehicles is an electrical connection component for power modules. After the busbar is produced, the angle between the protrusion and the body of the busbar needs to be detected. Since the installation of the busbar needs to be fixed, a rubber ring is usually placed on the body of the busbar. Therefore, it is also necessary to detect whether there is a rubber ring on the body before leaving the factory. The traditional detection method is to detect whether there is a rubber ring on the body after the angle between the protrusion and the body is detected. This method results in low detection efficiency and high detection cost.
[0003] In view of this, it is necessary to provide a busbar busbar detection device. Summary of the invention
[0004] The busbar current collector detection device provided by the utility model effectively solves the problems of low detection efficiency and high detection cost of the existing detection devices.
[0005] The technical solution adopted by the utility model is
[0006] A busbar current collector detection device includes an installation box and a control system arranged in the installation box. It also includes a placement rack arranged on the installation box, a photoelectric switch arranged at the lower end of the placement rack, a detection component arranged on the installation box and located on one side of the placement rack, and a display component arranged on the installation box, the placement rack includes a No. 1 plate arranged vertically on the installation box, a No. 2 plate arranged horizontally at the upper end of the No. 1 plate, a No. 3 plate arranged vertically at the upper end of the No. 2 plate, and a No. 4 plate arranged horizontally at the upper end of the No. 3 plate, and a No. 4 plate arranged horizontally at the upper end of the No. 3 plate, and a plurality of vertical through holes are arranged on the No. 4 plate, and the detection component includes a No. 1 cylinder arranged in the installation box, a connection block arranged at the output end of the No. 1 cylinder, and a sensor arranged horizontally on the connection block, and the sensor is electrically connected to the detection component.
[0007] Furthermore, a contoured vertical hole is provided on the No. 2 plate, and the photoelectric switch is located below the contoured vertical hole. The signal indicating that the product is in place is transmitted to the control system through the photoelectric switch, and the control system controls the No. 1 cylinder to drive the connecting block to drive the sensor to move toward one side of the product.
[0008] Furthermore, the display assembly includes a No. 1 display light, a No. 2 display light and a buzzer arranged on the installation box. The buzzer alarms when the sensor detects that the rubber ring is not installed, the No. 2 display light is displayed when the product is qualified, and the No. 1 display light is displayed when the rubber ring is qualified.
[0009] Furthermore, the installation box includes a base plate, side plates arranged on four sides of the base plate, and a cover plate arranged on the upper ends of the side plates, the detection component is arranged on the base plate, the No. 1 plate is arranged on the base plate, the cover plate is provided with a through hole, the No. 2 plate is located in the through hole and the upper end surface of the No. 2 plate is level with the upper end surface of the cover plate, and the through hole can avoid the movement of the connecting block and the sensor.
[0010] Furthermore, the first plate is threadedly connected to the second plate, the second plate is threadedly connected to the third plate, and the third plate is threadedly connected to the fourth plate.
[0011] The beneficial effects of the utility model are as follows: the efficiency of angle detection between the protrusion and the body of the busbar can be improved, and at the same time, automatic detection of whether the busbar is covered with a rubber ring can be realized, which effectively saves costs and detection cycles. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is an overall schematic diagram of a busbar busbar detection device provided in an embodiment of the present application.
[0013] Figure 2 A schematic diagram of a detection assembly, a photoelectric switch, a placement rack, and a busbar of a busbar detection device provided in an embodiment of the present application.
[0014] Figure 3 for Figure 2 Exploded diagram.
[0015] The markings in the figure are: 1. placement rack; 2. photoelectric switch; 3. detection component; 4. display component; 5. installation box; 11. board No. 1; 12. board No. 2; 13. board No. 3; 14. board No. 4; 140. vertical through hole; 31. cylinder No. 1; 32. connecting block; 33. sensor; 120. vertical contour hole; 41. buzzer; 42. display light No. 1; 43. display light No. 2; 51. bottom plate; 52. side plate; 53. cover plate. DETAILED DESCRIPTION
[0016] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0017] like Figure 1 , Figure 2 and Figure 3As shown, the busbar busbar detection device provided in the embodiment of the present application includes an installation box 5 and a control system arranged in the installation box 5, and also includes a placement rack 1 arranged on the installation box 5, a photoelectric switch 2 arranged at the lower end of the placement rack 1, a detection component 3 arranged on the installation box 5 and located on one side of the placement rack 1, and a display component 4 arranged on the installation box 5, the placement rack 1 includes a No. 1 plate 11 vertically arranged on the installation box 5, a No. 2 plate 12 horizontally arranged at the upper end of the No. 1 plate 11, a No. 3 plate 13 vertically arranged at the upper end of the No. 2 plate 12, and a No. 4 plate 14 horizontally arranged at the upper end of the No. 3 plate 13, and a number of vertical through holes 140 are arranged on the No. 4 plate 14, and the detection component 3 includes a No. 1 cylinder 31 arranged in the installation box 5, a connecting block 32 arranged at the output end of the No. 1 cylinder 31, and a sensor 33 horizontally arranged on the connecting block 32, and the sensor 33 is electrically connected to the detection component 3.
[0018] In actual use, by placing the busbar busbar on the placement rack 1, if the protrusion of the busbar busbar makes the protrusion of the busbar busbar extend into the vertical through hole 140, and at the same time the body of the busbar return bar is in contact with the side wall of the fourth plate 14, it means that the angle between the protrusion and the body of the busbar busbar is qualified. After the busbar is placed on the placement rack 1, the photoelectric switch 2 detects that the busbar is in place and transmits the signal to the control system. Then the control system controls the display component 4 to send a signal that the angle of the busbar is qualified and drives the No. 1 cylinder 31 to drive the connecting block 32 to drive the sensor 33 to move in the direction of the busbar. When the body of the busbar is covered with a rubber ring, the sensor 33 feeds back the signal to the control system, and the control system controls the display component 4 to send a signal that the rubber ring is covered, otherwise, the signal that the rubber ring is covered is not sent.
[0019] In the above design, the efficiency of angle detection between the protrusion and the body of the busbar can be improved, and at the same time, automatic detection of whether the busbar is covered with a rubber ring can be realized, which effectively saves costs and detection cycles.
[0020] Specifically: Figure 2 and Figure 3 As shown, the second plate 12 is provided with a contoured vertical hole, and the photoelectric switch 2 is located below the contoured vertical hole. The photoelectric switch 2 transmits the signal indicating that the product is in place to the control system, and the control system controls the first cylinder 31 to drive the connecting block 32 to drive the sensor 33 to move toward the side of the product.
[0021] In actual use, the body of the busbar passes through the contoured vertical hole.
[0022] In the above design, the design of the contoured vertical hole can effectively guide and limit the busbar.
[0023] Specifically: Figure 1 As shown, the display assembly 4 includes a No. 1 display light 42, a No. 2 display light 43 and a buzzer 41 arranged on the installation box 5. The buzzer 41 alarms when the sensor 33 detects that the rubber ring is not installed, the No. 2 display light 43 displays when the product is qualified, and the No. 1 display light 42 displays when the rubber ring is qualified.
[0024] In actual use, when the sensor 33 does not detect the rubber ring, the sensor 33 transmits a signal to the control system, and the control system controls the buzzer 41 to emit a buzzing sound. When the sensor 33 detects that there is a rubber ring on the busbar, the sensor 33 transmits a signal to the control system, and the control system controls the first display light 42 to light up. When the photoelectric switch 2 detects the busbar, it means that the angle between the protrusion of the busbar and the body is qualified. At this time, the photoelectric switch 2 transmits a signal to the control system, and the control system controls the second display light 43 to light up.
[0025] In the above design, the structural design and specific implementation of the display component 4 facilitate operators to intuitively understand the test structure.
[0026] Specifically: Figure 1 As shown, the installation box 5 includes a bottom plate 51, side plates 52 arranged on four sides of the bottom plate 51, and a cover plate 53 arranged on the upper end of the side plate 52, the detection component 3 is arranged on the bottom plate 51, the No. 1 plate 11 is arranged on the bottom plate 51, the cover plate 53 is provided with a through hole, the No. 2 plate 12 is located in the through hole and the upper end surface of the No. 2 plate 12 is horizontal with the upper end surface of the cover plate 53, and the through hole can avoid the movement of the connecting block 32 and the sensor 33.
[0027] In actual use, the connection block 32 and the sensor 33 move in the space corresponding to the through hole.
[0028] In the above design, the structural design of the installation box 5 is convenient for protecting the display component 4 and the detection component 3.
[0029] Specifically: Figure 2 and Figure 3 As shown, the first plate 11 is threadedly connected to the second plate 12 , the second plate 12 is threadedly connected to the third plate 13 , and the third plate 13 is threadedly connected to the fourth plate 14 .
[0030] In actual use, the second plate 12, the third plate 13 and the fourth plate 14 can be replaced according to the model of the busbar.
[0031] In the above design, the connection method between the first board 11, the second board 12, the third board 13 and the fourth board 14 can be easily adapted to busbars of different models.
[0032] To further explain in detail, it should be understood that the above is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A busbar current collector detection device, comprising an installation box (5) and a control system arranged in the installation box (5), characterized in that: The invention also comprises a placement rack (1) arranged on the installation box (5), a photoelectric switch (2) arranged at the lower end of the placement rack (1), a detection assembly (3) arranged on the installation box (5) and located on one side of the placement rack (1), and a display assembly (4) arranged on the installation box (5); the placement rack (1) comprises a first plate (11) arranged vertically on the installation box (5), a second plate (12) arranged horizontally on the upper end of the first plate (11), a third plate (13) arranged vertically on the upper end of the second plate (12), and a fourth plate (14) arranged horizontally on the upper end of the third plate (13); the fourth plate (14) is provided with a plurality of vertical through holes (140); the detection assembly (3) comprises a first cylinder (31) arranged in the installation box (5), a connection block (32) arranged at the output end of the first cylinder (31), and a sensor (33) arranged horizontally on the connection block (32); the sensor (33) is electrically connected to the detection assembly (3).
2. The busbar current collector detection device according to claim 1, characterized in that: The second plate (12) is provided with a contoured vertical hole, and the photoelectric switch (2) is located below the contoured vertical hole. The photoelectric switch (2) transmits a signal indicating that the product is in place to a control system, and the control system controls the first cylinder (31) to drive the connecting block (32) to drive the sensor (33) to move toward one side of the product.
3. The busbar current collector detection device according to claim 1, characterized in that: The display assembly (4) comprises a first display light (42), a second display light (43) and a buzzer (41) arranged on the installation box (5); the buzzer (41) alarms when the sensor (33) detects that the rubber ring is not installed; the second display light (43) indicates when the product is qualified; and the first display light (42) indicates when the rubber ring is qualified.
4. The busbar current collector detection device according to claim 1, characterized in that: The installation box (5) comprises a bottom plate (51), side plates (52) arranged on four sides of the bottom plate (51), and a cover plate (53) arranged on the upper end of the side plate (52); the detection assembly (3) is arranged on the bottom plate (51); the first plate (11) is arranged on the bottom plate (51); a through hole is arranged on the cover plate (53); the second plate (12) is located in the through hole and the upper end surface of the second plate (12) is parallel to the upper end surface of the cover plate (53); the through hole can avoid the movement of the connection block (32) and the sensor (33).
5. The busbar current collector detection device according to claim 1, characterized in that: The first plate (11) is threadedly connected to the second plate (12), the second plate (12) is threadedly connected to the third plate (13), and the third plate (13) is threadedly connected to the fourth plate (14).
