Columnar drying agent automatic detection discharging device
By designing an automatic detection and feeding device for columnar desiccants, and utilizing a slide and detection module to achieve automated control, the high cost and instability caused by manual feeding are solved, thereby improving production efficiency and quality.
Patent Information
- Application Number
- CN202420696731.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-04-07
AI Technical Summary
In existing technologies, the feeding process of columnar desiccant requires manual intervention, resulting in high labor costs and the impact of differences in manual speed and methods on production progress and quality.
An automatic detection and feeding device for columnar desiccant was designed. Through the combination of a slide, a feeding position, a preparation position, a detection module and a drive module, the device can automatically detect and control the feeding process of the desiccant, ensuring the accurate addition of each bottle of desiccant.
The automated feeding of desiccant has been achieved, which has improved production efficiency, avoided the problem of over- or under-feeding caused by manual operation, and ensured the stability and quality of production.
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Figure CN222330141U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of pharmaceutical machinery automation, and more specifically relates to a columnar desiccant automatic detection and unloading device. Background Art
[0002] During the processing of drug materials, the processed materials need to be taken out from the material processing equipment and stored. This process is called unloading. Unloading is an indispensable link in the material processing procedure. In the prior art, the unloading process is usually completed manually. Generally, the staff takes out the processed materials in turn at the discharge port or discharge track of the material processing equipment and puts them into the material frame. The unloading method in the prior art requires manual participation, which will result in high labor costs. At the same time, different staff members have different speeds and methods of unloading. The speed difference of manual labor affects the flow speed and quality of the production line, and then the production progress, and may also cause the material to be damaged due to human factors. As a result, there are at least the following problems in the prior art: manual participation is required, and the labor cost is high. There are large differences in the speed and method of manual unloading, which will affect the progress of production. Therefore, a stable device that replaces manual labor is needed to adapt to assembly line work. Utility Model Content
[0003] The purpose of the utility model is to provide a columnar desiccant automatic detection and unloading device to solve the problem that the existing technology requires manual participation, has high labor costs, and has large differences in the speed and method of manual unloading, which will affect the progress of production.
[0004] In order to achieve the above object, the utility model provides a columnar desiccant automatic detection and unloading device, comprising:
[0005] A slideway, the slideway is inclined, the high end of the slideway is connected to a feeding mechanism, the low end of the slideway is connected to a bottle feeding mechanism for stepping into the bottle body, and the slideway can guide the columnar desiccant into the bottle body;
[0006] A loading position, the loading position is arranged in the slideway, and the loading position can accommodate one desiccant;
[0007] A material preparation position, the material preparation position is arranged in the slideway, the material preparation position is connected to the high end side of the loading position close to the slideway, and the material preparation position can accommodate one desiccant;
[0008] a first detection module and a first driving module, wherein the first detection module is used to detect whether the desiccant is in the loading position, and the first driving module is used to limit the desiccant from leaving the loading position;
[0009] a second detection module and a second driving module, wherein the second detection module is used to detect whether there is the desiccant in the material preparation position, and the second driving module is used to limit the desiccant from leaving the material loading position;
[0010] A control module, wherein the control module is connected to the first detection module, the first driving module, the second detection module and the second driving module.
[0011] Optionally, the first driving module includes a first telescopic rod, and a telescopic end of the first telescopic rod is inserted into the slideway to hinder the desiccant in the loading position from sliding.
[0012] Optionally, the second driving module includes a second telescopic rod, a telescopic end of the second telescopic rod is inserted into the slideway, and squeezes and restricts the desiccant in the material preparation position from sliding.
[0013] Optionally, a bell mouth is provided at the high end of the slide, and a third detection module is provided at one end of the slide close to the bell.
[0014] Optionally, the feeding mechanism comprises a vibrating feeding tray.
[0015] Optionally, the bottle feeding mechanism comprises:
[0016] A conveyor belt, used for conveying bottles;
[0017] A first telescopic limit block is arranged on one side of the conveyor belt, and when the bottle body passes directly below the lower end of the slideway, the first telescopic limit block limits the movement of the bottle body.
[0018] Optionally, a baffle is provided on the other side of the conveyor belt, and a U-shaped block is provided at the telescopic end of the first telescopic limit block, and the U-shaped block cooperates with the baffle to form a space that only accommodates one bottle body.
[0019] Optionally, at least one second telescopic limit block is provided, wherein the second telescopic limit block is arranged on one side of the conveyor belt and a gap is provided between the second telescopic limit block and the first telescopic limit block.
[0020] Optionally, an L-shaped block is provided at the telescopic end of the second telescopic limiting block, and an opening of the L-shaped block faces a side away from the U-shaped block.
[0021] Optionally, the baffle side is provided with an in-position detection module that cooperates with the first telescopic limit block and the second telescopic limit block.
[0022] The utility model provides a columnar desiccant automatic detection and feeding device, which has the following beneficial effects:
[0023] The columnar desiccant automatically detects the loading position and the preparation position of the unloading device, and the first driving module always opens the blocking slideway to ensure that there is material in the loading position. The first detection module is used to detect whether there is material in the loading position. After there is material in the loading position, the subsequent material desiccant is accumulated in the preparation position. After the second detection module detects that there is material in the preparation position, the second driving module squeezes the desiccant in the preparation position and uses the desiccant in the preparation position to block the subsequent material, so that after the feeding mechanism transports the bottle body in place, the first driving mechanism releases the desiccant in the loading position and slides into the bottle body in place. At the same time, due to the blockage of the desiccant in the preparation position, "one bottle, one material" is guaranteed. After that, the first driving module is reset, and the second driving module releases the desiccant in the preparation position to enter the loading position, and repeatedly limits the subsequent desiccant added to the preparation position. Automatic detection of unloading is realized, replacing manual operation, improving production efficiency, and avoiding the problems of over- or under-adding desiccant and manual damage to desiccant.
[0024] Other features and advantages of the present invention will be described in detail in the subsequent specific implementation section. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The above and other objects, features and advantages of the present invention will become more apparent through a more detailed description of exemplary embodiments of the present invention in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present invention.
[0026] Figure 1 A structural schematic diagram of an automatic detection and unloading device for columnar desiccant according to an embodiment of the utility model is shown.
[0027] Description of reference numerals:
[0028] 1. Slide; 2. Feeding mechanism; 3. First detection module; 4. Second detection module; 5. Third detection module; 6. First drive module; 7. Second drive module; 8. Conveyor belt; 9. First telescopic limit block; 10. Second telescopic limit block; 11. In-place detection module. DETAILED DESCRIPTION
[0029] The preferred embodiments of the present invention will be described in more detail below. Although the preferred embodiments of the present invention are described below, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to make the present invention more thorough and complete, and to fully convey the scope of the present invention to those skilled in the art.
[0030] like Figure 1 As shown, a columnar desiccant automatic detection and unloading device comprises:
[0031] Slide 1, slide 1 is tilted, the high end of slide 1 is connected with feeding mechanism 2, the low end of slide 1 is connected with bottle feeding mechanism of stepping bottle body, sliding can guide columnar desiccant into bottle body;
[0032] A loading position, which is arranged in the slideway 1 and can accommodate a desiccant;
[0033] The material preparation position is arranged in the slideway 1, and the material preparation position is connected to the upper end side of the loading position close to the slideway 1, and the material preparation position can accommodate a desiccant;
[0034] A first detection module 3 and a first drive module 6, wherein the first detection module 3 is used to detect whether there is a desiccant in the loading position, and the first drive module 6 is used to limit the desiccant from leaving the loading position;
[0035] A second detection module 4 and a second drive module 7, wherein the second detection module 4 is used to detect whether there is a desiccant in the material preparation position, and the second drive module 7 is used to limit the desiccant from leaving the material loading position;
[0036] The control module is connected with the first detection module 3 , the first driving module 6 , the second detection module 4 and the second driving module 7 .
[0037] Specifically, the loading position and the preparation position are set continuously, the first driving module 6 is always open to block the slideway 1 to ensure that there is material in the loading position, the first detection module 3 is used to detect whether there is material in the loading position, after there is material in the loading position, the subsequent material desiccant is accumulated in the preparation position, after the second detection module 4 detects that there is material in the preparation position, the second driving module 7 squeezes the desiccant in the preparation position, and uses the desiccant in the preparation position to block the subsequent material, so that after the feeding mechanism transports the bottle body to the right place, the first driving mechanism releases the desiccant in the loading position to slide into the bottle body in place, and at the same time, due to the blockage of the desiccant in the preparation position, "one bottle, one material" is guaranteed, and then the first driving module 6 is reset, and the second driving module 7 releases the desiccant in the preparation position to enter the loading position, and repeatedly limits the subsequent desiccant added to the preparation position. The effect of self-detection feeding is achieved, replacing manual addition of desiccant.
[0038] Furthermore, the slideway 1 is tilted at 45°, and the control module is a PLC or a chip.
[0039] In this embodiment, the first driving module 6 includes a first telescopic rod, and the telescopic end of the first telescopic rod is inserted into the slideway 1 to prevent the desiccant in the loading position from sliding.
[0040] Specifically, the desiccant is prevented from sliding by the first telescopic rod.
[0041] In this embodiment, the second driving module 7 includes a second telescopic rod, the telescopic end of which is inserted into the slideway 1 and squeezes and restricts the desiccant in the material preparation position from sliding.
[0042] Specifically, the second telescopic rod squeezes the middle part of the desiccant to restrict the desiccant from sliding.
[0043] In this embodiment, a bell mouth is arranged at the high end of the slideway 1 , and a third detection module 5 is arranged at one end of the slideway 1 close to the bell mouth.
[0044] Specifically, the state of the slide 1 is confirmed by the third detection module 5, and when the accumulation of desiccant in the slide 1 triggers the third detection module 5, the feeding mechanism 2 is stopped and an alarm is sounded.
[0045] In this embodiment, the feeding mechanism 2 includes a vibrating feeding tray.
[0046] Specifically, the vibrating feeding plate is a 50 outer chain vibrating plate.
[0047] In this embodiment, the bottle feeding mechanism includes:
[0048] A conveyor belt 8, used for conveying bottles;
[0049] The first telescopic limit block 9 is arranged on one side of the conveyor belt 8. When the bottle body passes directly below the lower end of the slideway 1, the first telescopic limit block 9 limits the movement of the bottle body.
[0050] Specifically, the first telescopic limit block cooperates to ensure that the bottle body maintains a stable position during the desiccant addition process.
[0051] In this embodiment, a baffle is provided on the other side of the conveyor belt 8, and a U-shaped block is provided at the telescopic end of the first telescopic limit block 9. The U-shaped block cooperates with the baffle to form a space that can only accommodate one bottle.
[0052] Specifically, the U-shaped block cooperates with the baffle to form a space that can only accommodate one bottle to limit the bottle, thereby ensuring successful addition of the desiccant.
[0053] Furthermore, a guide port is provided at the opening of the U-shaped block. After the in-place detection module 11 detects the bottle body, the assembly line is stopped and the U-shaped block is used to restrict the bottle body. An elastic buffer block is provided in the opening of the U-shaped block to adapt to the shape tolerance of the bottle body.
[0054] In this embodiment, at least one second telescopic limit block 10 is provided. The second telescopic limit block 10 is provided on one side of the conveyor belt 8 and a gap is provided between the second telescopic limit block 10 and the first telescopic limit block 9 .
[0055] Specifically, the second telescopic limiting block 10 is used to prevent the subsequent bottles from interfering with the bottle to which the desiccant is being added.
[0056] In this embodiment, an L-shaped block is provided at the telescopic end of the second telescopic limiting block 10 , and the opening of the L-shaped block faces the side away from the U-shaped block.
[0057] Specifically, the second telescopic limiting module blocks the subsequent bottles from approaching the bottle to which the desiccant is being added and prevents the subsequent bottles from shifting and moving, so that the subsequent bottles are arranged in advance.
[0058] In this embodiment, an in-position detection module 11 cooperating with the first telescopic limit block 9 and the second telescopic limit block 10 is provided on the baffle side.
[0059] Specifically, the position of the bottle is confirmed by the corresponding in-place detection module 11 .
[0060] When the columnar desiccant automatic detection and unloading device of the present embodiment is used, taking the addition of columnar desiccant into the bottle body as an example, the vibrating loading plate sequentially conveys the desiccant to the slide 1, the first desiccant enters the slide 1 and is blocked by the first driving module 6 in the loading position, and then the second desiccant is blocked by the second driving module 7 in the preparation position, when the in-place detection module 11 detects that the bottle body moves to the feeding position below the slide 1, the first driving module 6 releases the first desiccant, causing the first desiccant to fall into the bottle body, and then the first driving module 6 is reset, the second desiccant in the preparation position enters the loading position, and the third desiccant enters the preparation position and is squeezed and restricted by the second driving module 7, and the addition is repeated.
[0061] The various embodiments of the utility model have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes are obvious to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.
Claims
1. A columnar desiccant automatic detection and unloading device, characterized in that: include: A slideway, the slideway is inclined, the high end of the slideway is connected to a feeding mechanism, the low end of the slideway is connected to a bottle feeding mechanism for stepping into the bottle body, and the slideway can guide the columnar desiccant into the bottle body; A loading position, the loading position is arranged in the slideway, and the loading position can accommodate one desiccant; A material preparation position, the material preparation position is arranged in the slideway, the material preparation position is connected to the high end side of the loading position close to the slideway, and the material preparation position can accommodate one desiccant; a first detection module and a first driving module, wherein the first detection module is used to detect whether the desiccant is in the loading position, and the first driving module is used to limit the desiccant from leaving the loading position; a second detection module and a second driving module, wherein the second detection module is used to detect whether there is the desiccant in the material preparation position, and the second driving module is used to limit the desiccant from leaving the material loading position; A control module, wherein the control module is connected to the first detection module, the first driving module, the second detection module and the second driving module.
2. The columnar desiccant automatic detection and unloading device according to claim 1 is characterized in that: The first driving module includes a first telescopic rod, and the telescopic end of the first telescopic rod is inserted into the slideway to hinder the desiccant in the loading position from sliding.
3. The columnar desiccant automatic detection and unloading device according to claim 1, characterized in that: The second driving module includes a second telescopic rod, the telescopic end of which is inserted into the slideway and squeezes and restricts the desiccant in the material preparation position from sliding.
4. The columnar desiccant automatic detection and unloading device according to claim 1, characterized in that: A bell mouth is arranged at the high end of the slideway, and a third detection module is arranged at one end of the slideway close to the bell.
5. The columnar desiccant automatic detection and unloading device according to claim 1, characterized in that: The feeding mechanism comprises a vibrating feeding tray.
6. The columnar desiccant automatic detection and unloading device according to claim 1, characterized in that: The bottle feeding mechanism comprises: A conveyor belt, wherein the conveyor belt is used to convey bottles; A first telescopic limit block is arranged on one side of the conveyor belt, and when the bottle body passes directly below the lower end of the slideway, the first telescopic limit block limits the movement of the bottle body.
7. The columnar desiccant automatic detection and unloading device according to claim 6, characterized in that: A baffle is provided on the other side of the conveyor belt, and a U-shaped block is provided at the telescopic end of the first telescopic limit block. The U-shaped block cooperates with the baffle to form a space that can only accommodate one bottle body.
8. The columnar desiccant automatic detection and unloading device according to claim 7, characterized in that: At least one second telescopic limit block, wherein the second telescopic limit block is arranged on one side of the conveyor belt and a gap is arranged between the second telescopic limit block and the first telescopic limit block.
9. The columnar desiccant automatic detection and unloading device according to claim 8, characterized in that: An L-shaped block is arranged at the telescopic end of the second telescopic limiting block, and an opening of the L-shaped block faces a side away from the U-shaped block.
10. The columnar desiccant automatic detection and unloading device according to claim 8, characterized in that: The baffle side is provided with an in-position detection module matched with the first telescopic limit block and the second telescopic limit block.
Citation Information
Cited By
Columnar drying agent automatic detection discharging device
CN224525250U