Full-automatic multifunctional terminal machine
Through the design of the fully automatic multi-function terminal machine, the automatic cutting of wires, stripping of wires, flux dipping and terminal crimping are achieved, solving the cumbersome operation and vibration problems of traditional terminal machines, and improving efficiency and product quality.
Patent Information
- Application Number
- CN202420417089.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-05
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-03-05
AI Technical Summary
Traditional terminal machines are cumbersome and inefficient, and due to vibration, the crimping of wire terminals is misaligned, resulting in waste of raw materials.
A fully automatic multi-function terminal machine is designed, including a workbench, robotic arm, photoelectric sensor, shock-proof crimping platform and transmission mechanism, to realize automatic cutting, stripping of wires, flux, tin and terminal crimping. Reduce manual operation and vibration.
Improves operating efficiency, reduces material waste, enhances the success rate of terminal crimping and product reliability, and improves quality.
Smart Images

Figure CN222146805U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable processing, in particular to a full-automatic multifunctional terminal machine. Background Art
[0002] The terminal machine is a machine used in wire processing. It presses the hardware head to the end of the wire and then makes it conductive. The punched terminal can be connected without welding, which is convenient to use.
[0003] In traditional technology, workers cut the wires according to needs and strip them with wire strippers. The cut and stripped wires are then crimped through a terminal machine. The operation process is cumbersome and inefficient. In addition, the terminal machine performs terminal crimping operations on a traditional work platform, and the vibrations generated can easily lead to misalignment of the wire terminals, resulting in waste of raw materials.
[0004] Therefore, a fully automatic multifunctional terminal machine is proposed. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a fully automatic multifunctional terminal machine, which is used to solve the problems of cumbersome operation process, low efficiency and vibration caused by terminal crimping in traditional technologies.
[0006] The utility model provides a fully automatic multifunctional terminal machine in an embodiment, comprising: a workbench and a terminal machine body; the workbench is provided with a wire cutting knife seat, a first conveying mechanism, a wire stripping pliers, a feed port, a flux cylinder, a tin cylinder, a shockproof crimping platform, a second conveying mechanism and a material receiving bin; the terminal machine body is provided with a hanging head, a mounting seat, a fixing device, a first mechanical arm and a second mechanical arm;
[0007] The wire cutter seat, the first conveying mechanism, and the wire stripping pliers are arranged in sequence, and the first conveying mechanism is correspondingly arranged on the upper part; the first conveying mechanism is provided with a wire clamping groove, and a feeding port is arranged on one side of the wire stripping pliers;
[0008] The flux cylinder, tin cylinder, and shockproof crimping platform are arranged in sequence, and a hanging head, a mounting seat, a fixing device, a first mechanical arm, and a second mechanical arm are arranged above them accordingly;
[0009] The second conveying mechanism is arranged on one side of the shockproof crimping platform, and the material receiving bin is installed at the end of the second conveying mechanism.
[0010] Preferably, in the fully automatic multifunctional terminal machine provided by the utility model, a controller is arranged in the terminal machine body, and a first photoelectric sensor and a second photoelectric sensor are arranged on the outside of the terminal machine body; the controller is electrically connected to the first photoelectric sensor and the second photoelectric sensor; the controller is electrically connected to the wire cutting knife seat, the wire clamping groove, the first transmission mechanism, and the wire stripping pliers.
[0011] Preferably, in the fully automatic multifunctional terminal machine provided by the utility model, an input device is provided on the outer surface of the terminal machine body, and the input device is electrically connected to the controller.
[0012] Preferably, in the fully automatic multifunctional terminal machine provided by the present invention, the input device includes: a touch display screen or a keyboard.
[0013] Preferably, in the fully automatic multifunctional terminal machine provided by the utility model, the shockproof crimping platform comprises a convex block, a connecting plate, a spring base, a shock absorbing spring, a crimping base and a wire groove;
[0014] The protrusion is fixedly arranged on the workbench; the protrusion is fixedly connected to the connecting plate, a plurality of spring bases are arranged on the connecting plate, the spring bases are connected to the crimping base through damping springs, and a wire groove is provided on the crimping base.
[0015] Preferably, in the fully automatic multifunctional terminal machine provided by the present invention, the second transmission mechanism comprises four sets of transmitters; the transmitter comprises a housing, a fixing seat, a spring, a motor and a transmission wheel;
[0016] The fixing seat is fixed in the shell, the fixing seat is connected to the transmission wheel through the spring, and the outer side of the transmission wheel is connected to a motor.
[0017] Preferably, in the fully automatic multifunctional terminal machine provided by the utility model, the hanging head is fixedly connected to the terminal machine body through a mounting seat; the fixing device includes a mounting gasket, a fixing bolt, a connecting frame and an anti-slip pad;
[0018] One end of the connecting frame is connected to the mounting seat through the mounting gasket, and the mounting gasket is installed on the mounting seat through the fixing bolts. The other end of the connecting frame is connected to the hanging head through an anti-slip pad.
[0019] Compared with traditional technologies, the beneficial effects of the fully automatic multifunctional terminal machine provided by the utility model are: while realizing fully automatic terminal crimping of wires, it also realizes the functions of automatic cutting and stripping of wires, automatic dipping of flux and tinning, and automatic regular storage, so that the crimping operation of the terminals does not require manual operation, which effectively improves the operating efficiency. The setting of the shockproof crimping platform effectively reduces the vibration generated during the crimping process, improves the success rate of wire terminal crimping, and reduces the waste of raw materials. Furthermore, the fully automatic multifunctional terminal machine performs dipping of flux and tinning operations before terminal crimping, thereby effectively improving the reliability and oxidation resistance of the wire crimping terminals and improving product quality.
[0020] Other features and advantages of the utility model will be described in the subsequent description, and partly become apparent from the description, or understood by practicing the utility model. The purpose and other advantages of the utility model can be realized and obtained by the structures specifically pointed out in the written description, claims, and drawings.
[0021] The technical solution of the utility model is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 A schematic diagram of the structure of a fully automatic multifunctional terminal machine provided by the utility model;
[0023] Figure 2 A schematic diagram of the structure of a shockproof crimping platform of a fully automatic multifunctional terminal machine provided by the utility model;
[0024] Figure 3 A schematic diagram of the structure of a second transmission mechanism of a fully automatic multifunctional terminal machine provided by the utility model;
[0025] Figure 4 The utility model provides a structural schematic diagram of a fixing device for a fully automatic multifunctional terminal machine. DETAILED DESCRIPTION
[0026] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0027] The utility model provides a fully automatic multifunctional terminal machine. Figure 1, including: a workbench 1 and a terminal machine body 2; the workbench 1 is provided with a wire cutting knife seat 3, a first conveying mechanism 4, a wire stripping pliers 5, a feed port 6, a flux cylinder 7, a tin cylinder 8, a shockproof crimping platform 9, a second conveying mechanism 10 and a material receiving bin 11; the terminal machine body 2 is provided with a hanging head 12, a mounting seat 13, a fixing device 14, a first mechanical arm 15 and a second mechanical arm 16;
[0028] The wire cutting knife seat 3, the first conveying mechanism 4, and the wire stripping pliers 5 are arranged in sequence, and the first conveying mechanism 4 is correspondingly arranged on the upper part; the first conveying mechanism 4 is provided with a wire clamping groove 17, and a feeding port 6 is arranged on one side of the wire stripping pliers 5;
[0029] The flux cylinder 7, the tin cylinder 8, and the shockproof crimping platform 9 are arranged in sequence, and the upper part is correspondingly provided with a hanging head 12, a mounting seat 13, a fixing device 14, a first mechanical arm 15, and a second mechanical arm 16;
[0030] The second conveying mechanism 10 is arranged on one side of the shockproof crimping platform 9 , and the material receiving bin 11 is installed at the end of the second conveying mechanism 10 .
[0031] The utility model provides a fully automatic multifunctional terminal machine whose working principle is that the electric wire is sent into the first conveying mechanism 4 through the wire cutting knife seat 3, the wire clamping groove 17 on the first conveying mechanism 4 clamps the electric wire, the wire cutting knife seat 3 cuts, and after the cutting is completed, the first conveying mechanism 4 sends the cut electric wire into the wire stripping pliers 5 for wire stripping operation, after the wire stripping operation is completed, the wire clamping groove 17 loosens the electric wire, the first conveying mechanism 4 transports the electric wire through the feeding port 6, the first mechanical arm 15 clamps the electric wire, and puts the stripped end of the electric wire into the flux cylinder 7 for flux dip, and into the tin cylinder 8 for tin dip, the first mechanical arm 15 puts the tinned electric wire into the shockproof crimping platform 9 and performs terminal crimping on the electrical tinned end through the hanging head 12, the second mechanical arm 16 clamps the crimped electric wire, sends it into the second conveying mechanism 10 for regular transmission, and puts it into the receiving bin 11 for storage.
[0032] The utility model provides a fully automatic multifunctional terminal machine with the beneficial effects of: through the wire cutting knife seat, the first transmission mechanism, the wire clamping groove and the wire stripping pliers, the wire can be automatically cut and stripped, and through the first mechanical arm, the flux cylinder and the tin cylinder, the wire can be dipped in flux and tin, thereby effectively removing the oxide on the surface of the wire, improving the electrical safety, and performing terminal crimping operation on the wire on the shockproof crimping platform through the hanging head. While achieving terminal crimping, the shockproof crimping platform effectively reduces the vibration during the crimping process, and the wire after the terminal crimping process is regularized by the second mechanical arm and the second transmission mechanism and put into the receiving bin; Compared with traditional technology, the above-mentioned fully automatic multifunctional terminal machine realizes fully automatic terminal crimping of wires, and also realizes the functions of automatic cutting and stripping of wires, automatic dipping of flux and tinning, and automatic regular storage, so that the crimping operation of the terminals does not require manual operation, which effectively improves the operating efficiency. The setting of the shockproof crimping platform effectively reduces the vibration generated during the crimping process, improves the success rate of wire terminal crimping, and reduces the waste of raw materials. Furthermore, the fully automatic multifunctional terminal machine proposed in the utility model performs flux dipping and tinning before terminal crimping, thereby effectively improving the reliability and oxidation resistance of the wire crimping terminals and improving product quality.
[0033] In one embodiment, the fully automatic multifunctional terminal machine provided by the utility model refers to Figure 1 , including: a controller 18 is arranged inside the terminal machine body 2, and a first photoelectric sensor 19 and a second photoelectric sensor 20 are arranged outside the terminal machine body 2; the controller 18 is electrically connected to the first photoelectric sensor 19 and the second photoelectric sensor 20; the controller 18 is electrically connected to the wire cutting knife seat 3, the wire clamping groove 17, the first transmission mechanism 4, and the wire stripping pliers 5.
[0034] In the above embodiment, the first photoelectric sensor 19 is used to detect the length of the wire fed into the wire cutter seat 3. When the length reaches the preset length of the terminal machine, the controller 18 controls the wire cutter seat 3 to cut; the second photoelectric sensor 20 is used to detect the length of the wire fed into the wire stripper 5. When the length reaches the preset stripping length of the terminal machine, the controller 18 controls the wire clamping groove 17 to clamp the wire, and the wire stripper 5 performs the stripping operation.
[0035] The beneficial effects of the above technology are: through the first photoelectric sensor, the length of the wire is measured, and the wire is cut according to the preset length through the controller and the wire cutting knife seat; through the second photoelectric sensor, the length of the wire fed into the wire stripping pliers is measured, and when the preset stripping length is reached, the stripping operation is performed, further realizing the cutting and stripping function of the terminal machine.
[0036] In one embodiment, the fully automatic multifunctional terminal machine provided by the utility model refers to Figure 1, including: an input device 21 is provided on the outer surface of the terminal machine body 2, and the input device 21 is electrically connected to the controller 18.
[0037] In the above embodiment, the staff realizes the parameter setting of the terminal machine by operating the input device 21, and the input device 21 transmits the parameter setting input by the user to the controller 18, and the controller controls the wire cutting knife seat 3, the wire clamping groove 17, the first conveying mechanism 4, and the wire stripping pliers 5 to perform corresponding operations.
[0038] The beneficial effect of the above technology is that through the staff operating the input device, the terminal machine can cut, strip and crimp wires of different lengths and wire types, further improving the practicality and functionality of the terminal machine.
[0039] In one embodiment, the fully automatic multifunctional terminal machine provided by the present invention includes an input device including: a touch display screen or a keyboard.
[0040] In the above embodiments, the functions of the input device are realized through various devices.
[0041] In one embodiment, the fully automatic multifunctional terminal machine provided by the utility model, the shockproof crimping platform 9, reference Figure 2 , including a protrusion 91, a connecting plate 92, a spring base 93, a damping spring 94, a crimping base 95 and a wire groove 96;
[0042] The protrusion 91 is fixedly arranged on the workbench 1 , and the protrusion 91 is fixedly connected to the connecting plate 92 , and a plurality of spring bases 93 are arranged on the connecting plate 92 . The spring base 93 is connected to the crimping base 95 through the damping spring 94 , and the crimping base 95 is provided with a wire groove 96 .
[0043] In the above embodiments, when the terminal machine performs wire terminal crimping operations based on the shockproof crimping platform 9 through the hanging head 12, the vibration generated during the terminal crimping process is reduced through the connecting plate 92, the spring base 93 and the shock-absorbing spring 94, thereby effectively protecting the wires being crimped by the terminal. In addition, through the design of the protrusion 91, the sliding of the shockproof crimping platform 9 during the terminal crimping process is avoided, thereby improving the convenience of using the terminal machine.
[0044] In one embodiment, the fully automatic multifunctional terminal machine provided by the present invention, the second transmission mechanism 10, reference Figure 3 , including four sets of conveyors; the conveyor, including a housing 101, a fixing seat 102, a spring 103, a motor 104 and a conveying wheel 105;
[0045] The fixing seat 102 is fixed in the housing 101 . The fixing seat 102 is connected to a transmission wheel 105 via a spring 103 . The outer side of the transmission wheel 105 is connected to a motor 104 .
[0046] In the above embodiment, the four groups of conveyors in the second conveying mechanism 10 drive the conveying wheels 105 through the motor 104 to regularly convey the wires after the terminal crimping process into the receiving bin 11 .
[0047] The beneficial effect of the above technology is that the wires processed by the terminal machine are sent to the receiving bin through the second conveying mechanism, so that the processed wires can be sorted out, the normal operation of the terminal machine is avoided from being affected by the mess of wires, the subsequent operations are facilitated, and the practicality of the terminal machine is improved.
[0048] In one embodiment, the fully automatic multifunctional terminal machine provided by the utility model refers to Figure 4 The hanging head 12 is fixedly connected to the terminal machine body 2 through the mounting seat 13; the fixing device 14 includes a mounting gasket 141, a fixing bolt 142, a connecting frame 143 and an anti-slip pad 144;
[0049] One end of the connecting frame 143 is connected to the mounting seat 13 via a mounting gasket 141 , and the mounting gasket 141 is mounted on the mounting seat 13 via a fixing bolt 142 . The other end of the connecting frame 143 is connected to the hanging head 12 via an anti-slip pad 144 .
[0050] In the above embodiments, the fixing device 14 fixes one end of the connecting frame 143 on the mounting seat through the mounting gasket 141 and the fixing bolt 142 , and the other end of the connecting frame 143 is connected to the hanging head 12 through the anti-slip pad 144 .
[0051] The beneficial effect of the above technology is that the hanging head crimps the terminals of the wires on the shockproof crimping platform, and the connecting frame clamps the two ends of the hanging head through the anti-slip pad, and the auxiliary hanging head is more stable during the terminal crimping process.
[0052] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A fully automatic multifunctional terminal machine, characterized in that: include: A workbench (1) and a terminal machine body (2); the workbench (1) is provided with a wire cutting knife seat (3), a first conveying mechanism (4), a wire stripping pliers (5), a material feed port (6), a flux cylinder (7), a tin cylinder (8), a shockproof crimping platform (9), a second conveying mechanism (10) and a material receiving bin (11); the terminal machine body (2) is provided with a hanging head (12), a mounting seat (13), a fixing device (14), a first mechanical arm (15) and a second mechanical arm (16); The wire cutting knife seat (3), the first conveying mechanism (4), and the wire stripping pliers (5) are arranged in sequence, and the first conveying mechanism (4) is correspondingly arranged above; the first conveying mechanism (4) is provided with a wire clamping groove (17), and a feeding port (6) is provided on one side of the wire stripping pliers (5); The flux cylinder (7), tin cylinder (8), and shockproof crimping platform (9) are arranged in sequence, and a hanging head (12), a mounting seat (13), a fixing device (14), a first mechanical arm (15), and a second mechanical arm (16) are arranged above them accordingly; The second conveying mechanism (10) is arranged on one side of the shockproof crimping platform (9), and the material receiving bin (11) is installed at the end of the second conveying mechanism (10).
2. The fully automatic multifunctional terminal machine according to claim 1, characterized in that: include: A controller (18) is arranged inside the terminal machine body (2), and a first photoelectric sensor (19) and a second photoelectric sensor (20) are arranged outside the terminal machine body (2); the controller (18) is electrically connected to the first photoelectric sensor (19) and the second photoelectric sensor (20); the controller (18) is electrically connected to the wire cutting knife seat (3), the wire clamping groove (17), the first transmission mechanism (4), and the wire stripping pliers (5).
3. The fully automatic multifunctional terminal machine according to claim 2, characterized in that: include: An input device (21) is provided on the outer surface of the terminal machine body (2), and the input device (21) is electrically connected to the controller (18).
4. The fully automatic multifunctional terminal machine according to claim 3, characterized in that: The input device includes: a touch display screen or a keyboard.
5. The fully automatic multifunctional terminal machine according to claim 1, characterized in that: The shockproof crimping platform (9) comprises a protrusion (91), a connecting plate (92), a spring base (93), a shock absorbing spring (94), a crimping base (95) and a wire guide groove (96); The protrusion (91) is fixedly arranged on the workbench (1); the protrusion (91) is fixedly connected to the connecting plate (92); a plurality of spring bases (93) are arranged on the connecting plate (92); the spring bases (93) are connected to the crimping base (95) via damping springs (94); and a wire groove (96) is provided on the crimping base (95).
6. The fully automatic multifunctional terminal machine according to claim 1, characterized in that: The second conveying mechanism (10) comprises four sets of conveyors; the conveyors comprise a housing (101), a fixing seat (102), a spring (103), a motor (104) and a conveying wheel (105); The fixing seat (102) is fixed in the housing (101); the fixing seat (102) is connected to the transmission wheel (105) via the spring (103); and the outer side of the transmission wheel (105) is connected to a motor (104).
7. The fully automatic multifunctional terminal machine according to claim 1, characterized in that: The hanging head (12) is fixedly connected to the terminal machine body (2) via a mounting seat (13); the fixing device (14) comprises a mounting gasket (141), a fixing bolt (142), a connecting frame (143) and an anti-slip pad (144); One end of the connecting frame (143) is connected to the mounting seat (13) via the mounting gasket (141), the mounting gasket (141) is mounted on the mounting seat (13) via the fixing bolt (142), and the other end of the connecting frame (143) is connected to the hanging head (12) via an anti-slip pad (144).
