High-pressure-resistant laminated filter
By using stainless steel material and a unique three-way diaphragm sewage valve design, the pressure resistance of the laminated filter in a high-pressure environment is solved, and efficient filtration and backflushing functions are achieved, which are suitable for a variety of industrial water quality treatments.
Patent Information
- Application Number
- CN202323504664.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-22
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2033-12-22
AI Technical Summary
When used in high-pressure environments, the plastic material has a low pressure resistance and cannot meet the needs of some industrial occasions.
The laminate filter unit is made of stainless steel, and the unique three-way diaphragm drain valve and four-way pipe connection is achieved to realize the exponential filter flow rate and fully automatic backflush function of the laminate filter, increasing the pressure resistance and convenient maintenance.
It improves the pressure resistance of the laminated filter, achieves normal operation in a high-pressure environment, reduces the amount of backflushing water, facilitates installation and maintenance of the equipment, and is suitable for a variety of water quality treatments.
Smart Images

Figure CN222151094U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filters, in particular to a high-pressure resistant laminated filter. Background Art
[0002] At present, in industrial and agricultural filtration systems, laminated filters are mostly used to filter water. The structural design and production of laminated filters are different for each company, and there is no unified standard.
[0003] The Chinese patent with publication number CN216778178U discloses a laminated filter that is easy to assemble, including a main water inlet pipe, a main water outlet pipe, a main sewage pipe, at least two sets of three-way valves and a laminated filter corresponding to the number of three-way valves; it can reduce the difficulty of assembly, improve production efficiency and reduce costs; however, the patent has the following defects in actual use:
[0004] The existing laminated filter units and drain valves are all made of plastic materials, which have a relatively low pressure resistance. In some industrial occasions, they cannot be used due to the high system pressure. Utility Model Content
[0005] The purpose of the utility model is to provide a high-pressure resistant laminated filter, which can increase the pressure resistance, multiply the filtration flow, realize the backwashing of multiple laminated filter units one by one during normal system operation, and has full-automatic program control. It has the advantages of small backwashing water consumption, convenient equipment installation, easy maintenance and replacement, easy operation, etc., and can solve the problems in the prior art.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A high pressure resistant laminated filter, comprising:
[0008] A water outlet pipe is used to discharge the filtered water to be treated;
[0009] The laminated filter unit is used to filter the water source to be treated;
[0010] Three-way diaphragm drain valve, used to discharge flushing sewage;
[0011] A water inlet pipe, used for entering the water source to be treated;
[0012] The four-way pipe is used to connect the laminated filter units so that the laminated filters can filter the water to be treated multiple times.
[0013] Preferably, the water inlet pipe is connected to the water inlet of the laminated filter unit, the water outlet pipe is connected to the water outlet of the laminated filter unit, and a three-way diaphragm drain valve is provided at the connection between the water inlet pipe and the laminated filter unit.
[0014] Preferably, a pressure gauge is provided at one end of the water inlet pipe, an exhaust valve is provided at the other end of the water inlet pipe, and a controller is provided at the middle end of the water inlet pipe.
[0015] Preferably, the three-way diaphragm drain valve is also connected to a drain pipe.
[0016] Preferably, a Y-type filter is provided on the water inlet pipe.
[0017] Preferably, the laminated filter units are interconnected via a four-way pipe, and the laminated filter units include a laminated filter element and a unit housing, a Wirecutter ring is disposed on the outer wall of the unit housing, and a laminated filter element is disposed on the inner side of the unit housing.
[0018] Preferably, the four-way pipe is provided with a first filter unit connecting port and a second filter unit connecting port opposite to each other, and the four-way pipe is also provided with a unit water inlet and a unit water outlet opposite to each other.
[0019] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0020] According to the water volume, the laminated filter of the utility model can be selectively composed of multiple laminated filter units, which can multiply the filtration flow rate; by configuring a unique three-way diaphragm drain valve, it can realize the backwashing of multiple laminated filter units one by one during normal system operation, and the fully automatic program control has the advantages of small backwashing water consumption, convenient equipment installation, easy maintenance and replacement, easy operation, etc. The laminated filter unit is made of stainless steel and processed with seamless pipes, which can increase the pressure resistance and is suitable for a variety of water qualities. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a front view of the high pressure resistant laminated filter of the utility model;
[0022] Figure 2 It is a side view of the high pressure resistant laminated filter of the utility model;
[0023] Figure 3 It is a schematic diagram of the connection between the laminated filter unit and the four-way pipe of the utility model;
[0024] Figure 4 It is a schematic diagram of a four-way pipe of the utility model.
[0025] In the figure: 1, water outlet pipe; 2, Vicar ring; 3, laminated filter unit; 31, laminated filter element; 32, unit housing; 4, three-way diaphragm drain valve; 5, water inlet pipe; 6, pressure gauge; 7, controller; 8, exhaust valve; 9, drain pipe; 10, Y-type filter; 11, four-way pipe; 111, first filter unit connection port; 112, second filter unit connection port; 113, unit water inlet; 114, unit water outlet. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] In order to solve the problem that the existing laminated filter unit and drain valve are made of plastic material, which has low pressure resistance and cannot be used in some industrial occasions due to high system pressure, please refer to Figure 1-Figure 4 , this embodiment provides the following technical solutions:
[0028] A high pressure resistant laminated filter, comprising:
[0029] A water outlet pipe 1 is used to discharge the filtered water to be treated;
[0030] A water inlet pipe 5, used for entering the water source to be treated;
[0031] The laminated filter unit 3 is used to filter the water source to be treated;
[0032] Three-way diaphragm drain valve 4, used to discharge flushing sewage;
[0033] The four-way pipe 11 is used to connect the laminated filter unit 3 so that the laminated filter can filter the water source to be treated multiple times.
[0034] In this embodiment, the water inlet pipe 5 is connected to the water inlet of the laminated filter unit 3, the water outlet pipe 1 is connected to the water outlet of the laminated filter unit 3, and a three-way diaphragm drain valve 4 is provided at the connection between the water inlet pipe 5 and the laminated filter unit 3.
[0035] It should be noted that the laminated filter adopts the method of water inlet through the upper pipe, water outlet through the bottom pipe and sewage discharge through the middle pipe. It can be used for sewage treatment, filtering impurities in the water body to achieve the purpose of water purification, and can meet process needs or emission requirements.
[0036] In this embodiment, a pressure gauge 6 is provided at one end of the water inlet pipe 5 , an exhaust valve 8 is provided at the other end of the water inlet pipe 5 , and a controller 7 is provided at the middle end of the water inlet pipe 5 .
[0037] It should be noted that the water source to be treated enters the laminated filter through the water inlet pipe 5. The gas in the water inlet pipe 5 will be compressed and discharged through the exhaust valve 8. At this time, the three-way diaphragm drain valve 4 is in a straight-through state. The water flows through and enters the laminated filter unit 3. After filtration, it enters the water outlet pipe 1 and enters the next water use unit.
[0038] In this embodiment, the three-way diaphragm drain valve 4 is also connected to a drain pipe 9 .
[0039] It should be noted that when the pressure difference reaches the setting value of the pressure difference switch built into the controller 7, or the filtration cycle reaches the setting value of the time switch built into the controller 7, the laminated filter automatically enters the backwash state, and the three-way diaphragm drain valve 4 is changed from the original straight-through direction to the angle-through direction, and the interior of the laminated filter unit 3 is connected to the drain pipe 9. Due to the water pressure in the outlet pipe 1, the clean water filtered in the outlet pipe 1 flows in reverse through the laminates in the laminated filter unit 3, and is discharged from the drain pipe 9 through the three-way diaphragm drain valve 4, thereby realizing the flushing function of the laminated filter unit 3.
[0040] Specifically, a three-way diaphragm drain valve 4 is used, and hydraulic pressure is used as a power to switch the passage of the three-way diaphragm drain valve 4 to achieve the purpose of cleaning the laminated filter unit 3.
[0041] In this embodiment, a Y-shaped filter 10 is provided on the water inlet pipe 5 .
[0042] It should be noted that the three-way diaphragm drain valve 4 switches the water flow direction from the original straight-through to the angle-through, which is achieved by the electromagnetic valve carried. The electromagnetic valve is a relatively precise instrument. In order to extend its service life, the water source entering the electromagnetic valve is filtered through a Y-type filter 10, which can reduce the wear of the electromagnetic valve core by impurities, thereby extending the service life of the electromagnetic valve.
[0043] In this embodiment, the laminated filter units 3 are interconnected by a four-way pipe 11 , and the laminated filter units 3 include a laminated filter element 31 and a unit housing 32 . The outer wall of the unit housing 32 is provided with a Vicar ring 2 , and the inner side of the unit housing 32 is provided with a laminated filter element 31 .
[0044] It should be noted that the single laminated filter units 3 are combined together through the four-way pipe 11, which can double the filtration flow and perform backwashing at the same time. The unit housing 32 is made of stainless steel and processed with seamless pipes to increase the pressure resistance.
[0045] Specifically, by adopting a modular assembly method, the order and position of the pipelines can be changed at will.
[0046] It should be noted that, according to the amount of water, the laminated filter can be selected to be composed of multiple laminated filter units 3. The laminated filter unit 3 is provided with a unique laminated filter element 31, which is composed of a group of plastic discs with grooves in different directions on both sides. The groove edges on the adjacent surfaces form a large number of intersections, which constitute a large number of cavities and irregular passages. These passages are continuously reduced from the outside to the inside. During filtration, these passages cause turbulence of water, and finally the impurities in the water are intercepted at various intersections to achieve the purpose of water purification; by configuring a unique three-way diaphragm The drain valve 4 can realize the backwashing of multiple laminated filter units 3 one by one in the normal system operation, and is fully automatically program-controlled, with the advantages of small backwashing water consumption, convenient equipment installation, and easy operation. The laminated filter has a large flow rate and does not require maintenance. It can be used in food, textile, metallurgy, plastics, medicine, building materials, papermaking, HVAC systems of industrial and commercial buildings, irrigation, wastewater treatment, sewage regeneration, municipal water supply, water plants, large power plants, chemical companies, and emergency filtration. The filtration level is based on the water quality requirements of the subsequent water use system or equipment.
[0047] In this embodiment, the cross-way pipe 11 is provided with a first filter unit connection port 111 and a second filter unit connection port 112 opposite to each other, and the cross-way pipe 11 is also provided with a unit water inlet 113 and a unit water outlet 114 opposite to each other.
[0048] It should be noted that the first laminated filter unit 3 and the second laminated filter unit 3 are respectively fixed on the first filter unit connection port 111 and the second filter unit connection port 112 to form a large filter unit. Under normal filtering conditions, the water source to be filtered enters the filter unit through the unit water inlet 113 for filtering, and water is discharged from the unit water outlet 114. When the unit is in the backwashing state, the three-way diaphragm drain valve 4 cuts off the water inlet of the water inlet pipe 5, and the water collected in the outlet pipe 1 after filtering by other filter units enters the first laminated filter unit 3 and the second laminated filter unit 3 through the unit water outlet 114 to backwash the laminates inside, and then the sewage after backwashing passes through the unit water inlet 113, and then enters the drain pipe 9 through the three-way diaphragm drain valve 4 for discharge.
[0049] Working principle: the water source to be treated enters the laminated filter through the water inlet pipe 5, and the gas in the water inlet pipe 5 will be compressed and discharged through the exhaust valve 8. At this time, the three-way diaphragm drain valve 4 is in a straight-through state, and the water flows through and enters the laminated filter unit 3, and enters the outlet pipe 1 after filtration, and enters the next water use unit; when the pressure difference reaches the set value of the pressure difference switch built into the controller 7, or the filtration cycle reaches the set value of the time switch built into the controller 7, the laminated filter automatically enters the backwashing state, and the three-way diaphragm drain valve 4 is changed from the original straight-through direction to the angle-through direction, and the inside of the laminated filter unit 3 is connected with the drain pipe 9. Due to the water pressure in the outlet pipe 1, the clean water filtered in the outlet pipe 1 flows in reverse through the laminates in the laminated filter unit 3, and is discharged from the drain pipe 9 through the three-way diaphragm drain valve 4, thereby realizing the flushing function of the laminated filter unit 3.
[0050] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0051] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high pressure resistant laminated filter, characterized in that: include: A water outlet pipe (1) is used to discharge the filtered water to be treated; A laminated filter unit (3) is used to filter the water source to be treated; A three-way diaphragm drain valve (4) for draining flushing wastewater; A water inlet pipe (5), used for entering a water source to be treated, wherein a Y-type filter (10) is provided on the water inlet pipe (5); A four-way pipe (11) is used to connect the laminated filter unit (3) so that the laminated filter can filter the water source to be treated multiple times; The laminated filter units (3) are interconnected via a four-way pipe (11), and the laminated filter unit (3) comprises a laminated filter element (31) and a unit housing (32), a Wirecutter ring (2) is provided on the outer wall of the unit housing (32), and a laminated filter element (31) is provided on the inner side of the unit housing (32).
2. A high pressure resistant laminated filter according to claim 1, characterized in that: The water inlet pipe (5) is connected to the water inlet of the laminated filter unit (3), the water outlet pipe (1) is connected to the water outlet of the laminated filter unit (3), and a three-way diaphragm drain valve (4) is provided at the connection between the water inlet pipe (5) and the laminated filter unit (3).
3. A high pressure resistant laminated filter according to claim 2, characterized in that: A pressure gauge (6) is provided at one end of the water inlet pipe (5), an exhaust valve (8) is provided at the other end of the water inlet pipe (5), and a controller (7) is provided at the middle end of the water inlet pipe (5).
4. A high pressure resistant laminated filter according to claim 3, characterized in that: The three-way diaphragm sewage valve (4) is also connected to a sewage pipe (9).
5. The high pressure resistant laminated filter according to claim 4, characterized in that: The four-way pipe (11) is provided with a first filter unit connection port (111) and a second filter unit connection port (112) opposite to each other, and the four-way pipe (11) is also provided with a unit water inlet (113) and a unit water outlet (114) opposite to each other.
