Superfine powder coating mixing machine
By adopting a dust treatment structure combined with a dustproof cover and a vacuum pump in the powder coating mixer, the problems of dust lifting and secondary dust are solved, and more efficient powder coating mixing and environmental protection are achieved.
Patent Information
- Application Number
- CN202420424751.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-05
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-05
AI Technical Summary
The existing powder coating mixers are prone to produce a large amount of dust during the mixing process, which contaminates the processing environment and is difficult to effectively prevent secondary dust from being discharged.
An ultrafine powder coating mixer was designed, using a dust treatment structure combined with a dustproof cover and a vacuum pump to reduce dust rise through the dustproof cover, and dust reduction is reduced by using a vacuum pump and atomizing nozzle to ensure that the dust is no longer available. Raise it, and use the mixing rod and the feed shovel to improve the mixing effect of the powder coating.
It effectively reduces the impact of dust on the environment, prevents dust from rising again, and improves the mixing efficiency and finished product quality of powder coatings.
Smart Images

Figure CN222151853U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of powder coating mixing, and more specifically, to an ultra-fine powder coating mixer. Background Art
[0002] Powder coating is a solid powdered synthetic resin coating composed of solid resin, pigment, filler and additives. During the processing of ultrafine powder coating, it needs to be mixed by a mixer.
[0003] The utility model patent with patent application number CN202222620910.2 discloses a high-efficiency paint mixer for powder coating production, including a processing frame, the top wall of which is provided with two feed holes, a driving motor is fixedly mounted on the top wall of the processing frame, and a transmission shaft extending to the inside of the processing frame is fixedly mounted on the output end of the driving motor. This structure increases the area of the friction plate to process the material, thereby achieving the effect of improving the processing efficiency.
[0004] However, when this structure is actually used, it is necessary to add powder coating to the interior of the mixer through a feed frame and a feed port structure, and the feed frame is in an open shape. During the mixing of the powder coating, a large amount of dust is easily generated and diffused into the processing environment through the feed port, causing a certain impact on the processing environment. In view of this, the utility model proposes an ultra-fine powder coating mixer. Utility Model Content
[0005] In order to overcome the above defects of the prior art, the utility model provides an ultra-fine powder coating mixer to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an ultrafine powder coating mixer, comprising a mixing box, a plurality of supporting legs are arranged on the outer wall of the mixing box, a discharge pipe is connected to the bottom of the mixing box, a feed cylinder is arranged at the bottom of the discharge pipe, a discharge pipe is arranged at the bottom of one end of the feed cylinder, a feeding port is arranged at the top of the mixing box, a first motor is arranged at the rear side of the mixing box, a rotating rod is arranged at the output end of the first motor, and a plurality of stirring rods are distributed in a ring shape on the outer wall of the rotating rod, and a material shovel is fixedly installed at one end of each stirring rod.
[0007] In order to avoid the phenomenon of dust emission during mixing of powder coating and achieve the dust collection effect, preferably, a dust handling structure is provided on the top of the feeding port, and the dust handling structure includes a dust cover, which is installed on the top of the feeding port, and the surface of the feeding port is provided with two slide grooves, and the bottom of the dust cover is provided with two sliders, and the sliders are slidably connected inside the slide grooves, and a filter is installed on the lower surface of the dust cover by screws, and a processing box is provided on the front surface of the mixing box, and a collection box is slidably provided inside the processing box, and a sealing plate is provided on the surface of the collection box, and a groove is provided on the surface of the sealing plate, and a plurality of threaded holes are provided at the connection between the sealing plate and the processing box, and bolts are threadedly installed inside the plurality of threaded holes, and a dust suction pump is provided on the top of the processing box, and a dust conveying hose is provided at the input end of the dust suction pump, and the input end of the dust suction pump is connected to the dust conveying hose, and one end of the dust conveying hose is connected to the dust removal cover, and the output end of the dust suction pump extends to the inside of the processing box.
[0008] In order to reduce the phenomenon of secondary dust generation during the processing of collected dust and avoid affecting the processing environment, preferably, a mounting tube is provided on the surface of the processing box, a plurality of atomizing nozzles are provided on the back of the mounting tube, a connecting tube is provided on the surface of the mounting tube, the connecting tube is connected to the mounting tube, the plurality of atomizing nozzles are all connected to the mounting tube, and the plurality of atomizing nozzles extend to the interior of the processing box.
[0009] In order to achieve uniform discharge of the powder coating after mixing, preferably, a second motor is provided at one end of the feed cylinder, a conveying rod is provided inside the feed cylinder at the output end of the second motor, a plurality of conveying dragons are provided on the surface of the conveying rod, and the output end of the second motor is coaxially connected to the conveying rod.
[0010] In order to improve the mixing effect of the powder coating, preferably, the output end of the first motor is coaxially connected to the rotating rod, and the rotating rod, the stirring rod and the material shovel are all located inside the mixing box.
[0011] Technical effects and advantages of the utility model:
[0012] 1. By setting up a dust treatment structure, the dust cover is located at the top of the feeding port, which can reduce the dust generated by the powder coating during the mixing process from being blown out through the feeding port, reducing the impact of dust on the environment. At the same time, the dust cover can slide on the surface of the feeding port through the slider and the slide groove, making it convenient for the operator to open the feeding port for adding powder coating. In addition, during the mixing process, the dust suction pump can transport the raised dust to the inside of the treatment box through the dust conveying hose, and drop it into the inside of the collection box to treat the collected dust;
[0013] 2. By connecting one end of the connecting pipe to the water source, water can enter the interior of the installation pipe through the connecting pipe, and finally be sprayed into the interior of the treatment box through the atomizing nozzle, so as to reduce the dust collected and reduce the environmental impact caused by secondary dust;
[0014] 3. The first motor drives the rotating rod to rotate inside the mixing box. The rotation of the rotating rod drives the stirring rod and the shovel to rotate. During this process, the stirring rod and the shovel can mix the powder coating inside the mixing box. The rotation of the shovel can scoop up the powder coating from the bottom of the mixing box and scatter it from top to bottom. The powder coating is continuously scattered from top to bottom, which can improve the mixing effect of the powder coating. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0016] Figure 2 It is a schematic diagram of the connection structure between the dust cover and the feeding port of the utility model.
[0017] Figure 3 It is a schematic diagram of the surface structure of the processing box of the utility model.
[0018] Figure 4 For the utility model Figure 3 Enlarged structural diagram at A in the middle.
[0019] Figure 5 It is a schematic diagram of the connection structure between the rotating rod and the first motor of the utility model.
[0020] Figure 6 It is a schematic diagram of the connection structure between the conveying rod and the second motor of the utility model.
[0021] The accompanying drawings are marked as follows: 1. mixing box; 2. supporting legs; 3. discharging pipe; 4. feeding cylinder; 5. discharge pipe; 6. feeding port; 7. first motor; 8. rotating rod; 9. stirring rod; 10. material shovel; 11. dust cover; 12. processing box; 13. collecting box; 14. dust suction pump; 15. dust conveying hose; 16. mounting pipe; 17. atomizing nozzle; 18. connecting pipe; 19. slide; 20. slider; 21. filter; 22. second motor; 23. conveying rod; 24. conveying dragon; 25. sealing plate; 26. groove; 27. bolt. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] As attached Figure 1-6 The ultrafine powder coating mixer shown in the figure includes a mixing box 1, and a plurality of supporting legs 2 are arranged on the outer wall of the mixing box 1 for supporting the mixing box 1, a discharge pipe 3 is connected to the bottom of the mixing box 1, and a feeding cylinder 4 is arranged at the bottom of the discharge pipe 3 for conveying the mixed powder coating to the inside of the feeding cylinder 4 through the discharge pipe 3, and a discharge pipe 5 is arranged at the bottom of one end of the feeding cylinder 4 for discharging the mixed powder coating through the feeding cylinder 4, and a feeding port 6 is arranged at the top of the mixing box 1 for adding powder coating to be mixed into the mixing box 1, a first motor 7 is arranged at the rear side of the mixing box 1, a rotating rod 8 is arranged at the output end of the first motor 7, and a plurality of stirring rods 9 are distributed in an annular shape on the outer wall of the rotating rod 8, and a material shovel 10 is fixedly installed at one end of each stirring rod 9, and the output end of the first motor 7 is coaxially connected with the rotating rod 8, and the rotating rod 8, the stirring rod 9 and the material shovel 10 are all located inside the mixing box 1 for mixing and stirring the powder material inside the mixing box 1.
[0024] Combined with Figure 1 , 2 As shown in , 3 and 4, a dust handling structure is provided on the top of the feeding port 6, and the dust handling structure includes a dust cover 11, which is installed on the top of the feeding port 6, and two slide grooves 19 are provided on the surface of the feeding port 6, and two sliders 20 are provided at the bottom of the dust cover 11, and the sliders 20 are slidably connected inside the slide grooves 19, and a filter screen 21 is installed on the lower surface of the dust cover 11 by screws, and a processing box 12 is provided on the front surface of the mixing box 1, and a collection box 13 is slidably provided inside the processing box 12, and a collection box 13 is collected. A sealing plate 25 is provided on the surface of the box 13, and a groove 26 is opened on the surface of the sealing plate 25. A plurality of threaded holes are provided at the connection between the sealing plate 25 and the processing box 12, and bolts 27 are threadedly installed inside the plurality of threaded holes. A dust suction pump 14 is provided on the top of the processing box 12, and a dust conveying hose 15 is provided at the input end of the dust suction pump 14. The input end of the dust suction pump 14 is connected to the dust conveying hose 15, and one end of the dust conveying hose 15 is connected to the dust removal cover, and the output end of the dust suction pump 14 extends to the interior of the processing box 12.
[0025] Specifically, in this structure, when powder coating needs to be added to the mixing box 1 through the feeding port 6, the dust cover 11 can be pushed so that the two sliders 20 at the bottom of the dust cover 11 slide inside the slide groove 19 at the feeding port 6. At this time, the feeding port 6 is in an open state, and powder coating can be added through the feeding port 6.
[0026] After the addition is completed, the dust cover 11 is closed in the same way. The setting of the dust cover 11 can reduce the dust generated during the mixing process of the powder coating from being blown out through the feeding port 6. In the process of generating dust, the dust can be transported to the inside of the treatment box 12 through the dust conveying hose 15 by the dust suction pump 14, and fall into the inside of the collecting box 13. The operator can loosen the bolts 27 to pull the collecting box 13 out of the inside of the treatment box 12 to deal with the collected dust. A filter screen 21 is installed on the bottom of the dust cover 11 by screws. The filter holes of the filter screen 21 are smaller than the powder coating particles, which ensures that the powder coating will not be sucked out along with the dust during the vacuuming process, thereby removing the dust from the powder coating and improving the later use effect of the powder coating.
[0027] Furthermore, a mounting tube 16 is provided on the surface of the processing box 12, a plurality of atomizing nozzles 17 are provided on the back of the mounting tube 16, a connecting tube 18 is provided on the surface of the mounting tube 16, the connecting tube 18 is connected to the mounting tube 16, the plurality of atomizing nozzles 17 are all connected to the mounting tube 16, and the plurality of atomizing nozzles 17 extend to the interior of the processing box 12.
[0028] In order to further reduce the phenomenon of secondary dust when processing the dust inside the collection box, after the collected dust enters the processing box 12, one end of the connecting pipe 18 is connected to the water source, so that the water enters the interior of the mounting pipe 16 through the connecting pipe 18, and finally is sprayed into the interior of the processing box 12 through the atomizing nozzle 17, so as to perform dust reduction treatment on the collected dust and reduce the environmental impact caused by secondary dust.
[0029] In a specific embodiment, as shown in the attached Figure 1 , 6 As shown, a second motor 22 is provided at one end of the feeding cylinder 4, a conveying rod 23 is provided inside the feeding cylinder 4 at the output end of the second motor 22, a plurality of conveying dragons 24 are provided on the surface of the conveying rod 23, and the output end of the second motor 22 is coaxially connected with the conveying rod 23.
[0030] In this structure, when the mixed powder coating enters the interior of the feeding barrel 4 through the discharge pipe 3, the second motor 22 drives the conveying rod 23 to operate and causes the feeding dragon to rotate, so that the powder coating inside the feeding barrel 4 is evenly discharged through the discharge pipe 5.
[0031] Working principle of this utility model:
[0032] When the above structure is used, when the powder coating is mixed by the mixer, the operator first pushes the dust cover 11, so that the two sliders 20 at the bottom of the dust cover 11 slide inside the slide groove 19 at the feeding port 6. At this time, the feeding port 6 is in an open state, and the powder coating can be added through the feeding port 6.
[0033] After the powder coating is added to the interior of the mixing box 1, the dust cover 11 is closed in the same manner. The setting of the dust cover 11 can reduce the dust generated during the mixing process of the powder coating from being blown out through the feeding port 6. At this time, the first motor 7 drives the rotating rod 8 to rotate inside the mixing box 1. The rotation of the rotating rod 8 drives the stirring rod 9 and the digging shovel 10 to rotate. In this process, the stirring rod 9 and the digging shovel 10 can mix the powder coating inside the mixing box 1, and the rotation of the digging shovel 10 can scoop up the powder coating from the bottom of the mixing box 1 and scatter it from top to bottom. The powder coating is continuously scattered from top to bottom, which can improve the mixing effect of the powder coating.
[0034] During the mixing process, the dust raised during the mixing is transported to the inside of the treatment box 12 through the dust conveying hose 15 by the dust suction pump 14, and then falls into the inside of the collection box 13. During this process, one end of the connecting pipe 18 is connected to the water source, so that the water enters the inside of the installation pipe 16 through the connecting pipe 18, and finally sprays into the inside of the treatment box 12 through the atomizing nozzle 17, so as to reduce the dust collected and reduce the environmental impact caused by the secondary dust.
[0035] The operator can remove the collection box 13 from the inside of the processing box 12 by loosening the bolt 27, and then process the collected dust. The bottom of the dust cover 11 is installed with a filter screen 21 by screws. The filter holes of the filter screen 21 are smaller than the powder coating particles, ensuring that the powder coating will not be sucked out along with the dust during the dust collection process, thereby achieving a dust removal effect on the powder coating and improving the later use effect of the powder coating.
[0036] After the powder coating is mixed, the solenoid valve at the discharge pipe 3 is opened. At this time, the mixed material enters the interior of the feed barrel 4 through the discharge pipe 3. The second motor 22 drives the conveying rod 23 to operate and causes the feed dragon to rotate, so that the powder coating inside the feed barrel 4 is evenly discharged through the discharge pipe 5.
[0037] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An ultrafine powder coating mixer, comprising a mixing box (1), characterized in that: A plurality of supporting legs (2) are arranged on the outer wall of the mixing box (1); a discharge pipe (3) is connected to the bottom of the mixing box (1); a feeding cylinder (4) is arranged at the bottom of the discharge pipe (3); a discharge pipe (5) is arranged at the bottom of one end of the feeding cylinder (4); a feeding port (6) is arranged at the top of the mixing box (1); a first motor (7) is arranged at the rear side of the mixing box (1); a rotating rod (8) is arranged at the output end of the first motor (7); and a plurality of stirring rods (9) are distributed in an annular shape on the outer wall of the rotating rod (8); a material shovel (10) is fixedly mounted at one end of each stirring rod (9); and a dust handling structure is arranged at the top of the feeding port (6); The dust treatment structure comprises a dust cover (11), the dust cover (11) is installed on the top of the feeding port (6), a treatment box (12) is arranged on the front surface of the mixing box (1), a collection box (13) is slidably arranged inside the treatment box (12), a dust suction pump (14) is arranged on the top of the treatment box (12), and a dust conveying hose (15) is arranged at the input end of the dust suction pump (14); A mounting pipe (16) is arranged on the surface of the processing box (12), a plurality of atomizing nozzles (17) are arranged on the back of the mounting pipe (16), and a connecting pipe (18) is arranged on the surface of the mounting pipe (16).
2. The ultrafine powder coating mixer according to claim 1, characterized in that: The surface of the feeding port (6) is provided with two slide grooves (19), the bottom of the dust cover (11) is provided with two sliders (20), the sliders (20) are slidably connected inside the slide grooves (19), and the lower surface of the dust cover (11) is installed with a filter screen (21) by screws.
3. The ultrafine powder coating mixer according to claim 1, characterized in that: A second motor (22) is disposed at one end of the feed cylinder (4); a conveying rod (23) is disposed inside the feed cylinder (4) at the output end of the second motor (22); a plurality of conveying dragons (24) are disposed on the surface of the conveying rod (23); and the output end of the second motor (22) is coaxially connected to the conveying rod (23).
4. The ultrafine powder coating mixer according to claim 1, characterized in that: The output end of the first motor (7) is coaxially connected to the rotating rod (8), and the rotating rod (8), the stirring rod (9) and the material shovel (10) are all located inside the mixing box (1).
5. The ultrafine powder coating mixer according to claim 1, characterized in that: The input end of the dust suction pump (14) is connected to the dust conveying hose (15), and one end of the dust conveying hose (15) is connected to the dust removal cover, and the output end of the dust suction pump (14) extends to the interior of the processing box (12).
6. The ultrafine powder coating mixer according to claim 1, characterized in that: The connecting pipe (18) is connected to the mounting pipe (16), the plurality of atomizing nozzles (17) are all connected to the mounting pipe (16), and the plurality of atomizing nozzles (17) extend to the interior of the processing box (12).
7. The ultrafine powder coating mixer according to claim 1, characterized in that: The surface of the collection box (13) is provided with a sealing plate (25), the surface of the sealing plate (25) is provided with a groove (26), the connection between the sealing plate (25) and the processing box (12) is provided with a plurality of threaded holes, and the interiors of the plurality of threaded holes are threadedly installed with bolts (27).
