Universal distributing mechanism for steel balls and steel needles
By designing a universal material separation mechanism for steel balls and steel needles, using the combined structure of the initial screen and material separation mechanism, the automatic material separation of steel balls and steel needles is realized, solving the problem of the inability to divide materials at the same time in the existing technology, and improving production efficiency and Reduced costs.
Patent Information
- Application Number
- CN202420578954.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-25
AI Technical Summary
The existing material separation mechanism cannot divide the steel balls and needles at the same time, resulting in inefficient production efficiency and increased costs, and requires manual processing.
A general material separation mechanism of steel ball steel needles is designed, including a primary screening mechanism and a material separation mechanism. The primary screening mechanism is initially screened through the upper and lower vibration of the screen plate, and the steel needle is dropped into the first material extraction tank, and the material separation mechanism is passed through Adjust the distance of the screening column for further material separation, and the steel needle and the steel balls are respectively dropped into the second material collection trough and the steel ball box.
The material separation efficiency and material separation effect of steel balls and steel needles are improved, the time and cost of manual processing are reduced, and the material separation is realized automatically.
Smart Images
Figure CN222152768U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of material distribution, and in particular relates to a universal material distribution mechanism for steel balls and steel needles. Background Art
[0002] Steel balls are divided into grinding steel balls, forging steel balls, and casting steel balls according to the production and processing technology. According to the processing materials, they are divided into bearing steel balls, stainless steel balls, carbon steel balls, copper bearing steel balls, alloy steel balls, etc. Steel needles are tempered steel pointed tools, usually made of stainless steel materials, with a pointed and hollow design. In the production and processing of steel needles and steel balls, such as sorting, cleaning or packaging steps on the production line, in these processes, steel balls and steel needles may be temporarily mixed together, so we need a mechanism to separate the steel needles and steel balls.
[0003] Most of the existing sorting mechanisms can only sort single materials and cannot sort steel balls and steel needles at the same time. Manual processing is required by staff, which is time-consuming and labor-intensive, resulting in reduced production efficiency and increased costs.
[0004] Therefore, a universal material distribution mechanism for steel balls and steel needles is needed to solve the problem in the prior art that steel balls and steel needles cannot be distributed at the same time. Utility Model Content
[0005] The purpose of the utility model is to provide a universal material distribution mechanism of steel balls and steel needles to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a universal material dividing mechanism for steel balls and steel needles, comprising a workbench, a primary screening mechanism, a first material trough, a guide plate, a material dividing mechanism, a second material trough and a steel ball box, wherein the primary screening mechanism is arranged above the workbench, a first material trough is opened inside the left side of the workbench, the guide plate is arranged on the right side of the primary screening mechanism, the material dividing mechanism is arranged below the guide plate, the second material trough is arranged below the material dividing mechanism, and the steel ball box is installed on the right side of the workbench.
[0007] The primary screening mechanism consists of a screening cylinder, a first motor, a rotating shaft, a rotating plate, a sieve plate, a connecting column, a movable plate, a spring, a slider, a bump and a glass door. The first motor is fixedly connected to the upper middle part of the screening cylinder, the rotating shaft is connected to the output end of the first motor, the rotating plate is fixedly connected to the bottom end of the rotating shaft, the sieve plate is arranged inside the screening cylinder, and the glass door is hingedly connected to the right side of the screening cylinder.
[0008] It should be noted in the scheme that the connecting column is symmetrically fixedly connected to the bottom surface of the sieve plate, the movable plate is fixedly connected to the bottom end of the connecting column, and the movable plate is slidably connected to the inside of the sieve cylinder, and the spring is fixedly connected between the sieve plate and the inner wall of the sieve cylinder, and is sleeved on the outside of the connecting column.
[0009] It is further worth noting that the sliders are symmetrically fixedly connected to the two sides of the sieve plate, and the sliders are slidably connected to the inner wall of the sieving cylinder.
[0010] It should be further explained that the protrusions are symmetrically fixedly connected to the top of the sieve plate, and the shape of the protrusions is a triangle.
[0011] As a preferred embodiment, the first material taking chute is arranged below the bottom end of the screening cylinder, and the front hinge of the first material taking chute is connected to a door body.
[0012] As a preferred embodiment, the material dividing mechanism consists of a bidirectional screw, a second motor, a threaded barrel, a screening column, a sliding barrel and a sliding rod. The bidirectional screw is rotatably connected to the inside of the workbench, the second motor is fixedly connected to the front of the workbench, and the output end of the second motor is connected to the bidirectional screw, the threaded barrel is symmetrically threadedly connected to the outside of the bidirectional screw, and the screening column is fixedly connected to one side of the threaded barrel.
[0013] As a preferred embodiment, the second material trough is opened in the middle of the workbench, the sliding rod is fixedly connected to the inner right side of the second material trough, the sliding cylinder is fixedly connected to the lower right side of the screening column, and the sliding cylinder is slidably connected to the outside of the sliding rod.
[0014] Compared with the prior art, the utility model provides a universal steel ball and steel needle material distribution mechanism, which has at least the following beneficial effects:
[0015] (1) The primary screening mechanism is set up to preliminarily screen the steel balls and steel needles that fall from the top. The steel needles fall into the first material trough through the up and down vibration of the sieve plate, and the steel balls and steel needles are preliminarily screened to improve the subsequent material separation efficiency and effect.
[0016] (2) By setting up a material dividing mechanism, the steel needles and steel balls after the initial screening can be divided again. The distance between the two screening columns is adjusted so that the distance is smaller than the diameter of the steel balls. The steel needles fall into the second material trough below, and the steel balls fall into the steel ball box through the oblique screening columns to complete the material dividing. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0018] Figure 2 It is a cross-sectional structural schematic diagram of the utility model;
[0019] Figure 3 For the utility model Figure 2 The enlarged structural diagram at A in the middle;
[0020] Figure 4 This is a schematic diagram of the screen plate structure of the utility model;
[0021] Figure 5 It is a schematic diagram of the structure of the material dividing mechanism of the utility model.
[0022] In the figure: 1. primary screening mechanism; 2. first material taking trough; 3. guide plate; 4. material dividing mechanism; 5. second material taking trough; 6. steel ball box; 101. screening cylinder; 102. first motor; 103. rotating shaft; 104. rotating plate; 105. screening plate; 106. connecting column; 107. moving plate; 108. spring; 109. sliding block; 110. bump; 111. glass door; 401. bidirectional screw; 402. second motor; 403. threaded cylinder; 404. screening column; 405. sliding cylinder; 406. sliding rod. DETAILED DESCRIPTION
[0023] The utility model is further described below in conjunction with embodiments.
[0024] See also Figure 1-5 The utility model provides a universal material dividing mechanism for steel balls and steel needles, comprising a workbench, a primary screening mechanism 1, a first material taking trough 2, a guide plate 3, a material dividing mechanism 4, a second material taking trough 5 and a steel ball box 6. The primary screening mechanism 1 is arranged above the workbench, the first material taking trough 2 is opened inside the left side of the workbench, the guide plate 3 is arranged on the right side of the primary screening mechanism 1, the material dividing mechanism 4 is arranged below the guide plate 3, the second material taking trough 5 is arranged below the material dividing mechanism 4, and the steel ball box 6 is installed on the right side of the workbench.
[0025] The primary screening mechanism 1 consists of a screening drum 101, a first motor 102, a rotating shaft 103, a rotating plate 104, a sieve plate 105, a connecting column 106, a movable plate 107, a spring 108, a slider 109, a bump 110 and a glass door 111. The first motor 102 is fixedly connected to the upper middle part of the screening drum 101, the rotating shaft 103 is connected to the output end of the first motor 102, the rotating plate 104 is fixedly connected to the bottom end of the rotating shaft 103, the sieve plate 105 is arranged inside the screening drum 101, and the glass door 111 is hingedly connected to the right side of the screening drum 101.
[0026] Further as Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, it is worth to explain in detail that the connecting column 106 is symmetrically fixedly connected to the bottom surface of the screen plate 105, the movable plate 107 is fixedly connected to the bottom end of the connecting column 106, and the movable plate 107 is slidably connected to the inside of the screening cylinder 101, and the spring 108 is fixedly connected between the screen plate 105 and the inner wall of the screening cylinder 101, and is sleeved on the outside of the connecting column 106;
[0027] Through the elastic effect of the provided spring 108, the sieve plate 105 can be driven to reset, and the sieve plate 105 can be moved up and down, and the steel needles and steel plates above can be vibrated and screened to increase the screening effect.
[0028] Further as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, it is worth to explain in detail that the sliders 109 are symmetrically fixedly connected to the two sides of the screen plate 105, and the sliders 109 are slidably connected to the inner wall of the screening cylinder 101;
[0029] By providing the slider 109, the screen plate 105 can be vibrated better to ensure the stability of the operation of the mechanism.
[0030] Further as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, it is worth to explain in detail that the protrusion 110 is symmetrically fixedly connected to the top of the screen plate 105, and the shape of the protrusion 110 is triangular, the first material trough 2 is arranged below the bottom end of the screening cylinder 101, and the front hinge of the first material trough 2 is connected with a door body;
[0031] The door body is provided to facilitate the staff to take out the steel needles inside the first material taking trough 2.
[0032] According to the above working process, it can be known that: through the set primary screening mechanism 1, the steel balls and steel needles falling from the top can be preliminarily screened, and the steel needles fall into the interior of the first material trough 2 through the up and down vibration of the screen plate 105, and the steel balls and steel needles are preliminarily screened to improve the subsequent material separation efficiency and effect.
[0033] Further as Figure 1 , Figure 2 and Figure 5As shown, it is worth specifically explaining that the material distribution mechanism 4 is composed of a bidirectional screw 401, a second motor 402, a threaded barrel 403, a screening column 404, a slide barrel 405 and a slide rod 406. The bidirectional screw 401 is rotatably connected to the inside of the workbench, the second motor 402 is fixedly connected to the front of the workbench, and the output end of the second motor 402 is connected to the bidirectional screw 401, the threaded barrel 403 is symmetrically threadedly connected to the outside of the bidirectional screw 401, and the screening column 404 is fixedly connected to one side of the threaded barrel 403;
[0034] The bidirectional screw 401 is driven to rotate by the second motor 402, and the threaded cylinder 403 drives the two screening columns 404 to move toward or in the opposite direction. The distance between the screening columns 404 can be adjusted to adapt to screening steel balls of different diameters, thereby improving the application range of the device.
[0035] Further as Figure 1 , Figure 2 and Figure 5 As shown, it is worth explaining in detail that the second material trough 5 is opened in the middle of the workbench, the sliding rod 406 is fixedly connected to the inner right side of the second material trough 5, the sliding cylinder 405 is fixedly connected to the lower right side of the screening column 404, and the sliding cylinder 405 is slidably connected to the outside of the sliding rod 406.
[0036] The present invention has the following working process: when in use, the mixed steel needles and steel balls are put into the interior of the screening cylinder 101, and fall onto the top of the sieve plate 105, and then the first motor 102 is started to drive the rotating shaft 103 to rotate, and at the same time drive the rotating plate 104 to rotate, when the rotating plate 104 passes through the protrusion 110, the sieve plate 105 is squeezed, so that the connecting column 106 drives the moving plate 107 to move downward, and the spring 108 is squeezed, and when the rotating plate 104 completely passes through the protrusion 110, the sieve plate 105 is driven to reset under the elastic action of the spring 108, thereby making the sieve plate 105 05 moves up and down, and the rotating plate 104 rotates to make the screen plate 105 run repeatedly, vibrating the steel needles and steel balls above, and the steel needles with small diameters fall into the interior of the first material trough 2 below. After the preliminary screening is completed, there may still be steel needles mixed in, and then the glass door 111 is opened. Under the push of the rotating plate 104, the mixed materials are driven to fall between the screening columns 404 through the guide plate 3. Since the spacing between the screening columns 404 is smaller than the diameter of the steel balls, the steel needles fall into the second material trough 5, and the steel balls fall into the steel ball box 6 through the oblique angle of the screening column 404, completing the material separation process.
[0037] In summary: by setting up the primary screening mechanism 1, the steel balls and steel needles that fall from the top can be preliminarily screened, and the steel needles fall into the first material trough 2 through the up and down vibration of the sieve plate 105, and the steel balls and steel needles are preliminarily screened to improve the subsequent material separation efficiency and effect; by setting up the additional material separation mechanism 4, the steel needles and steel balls after the initial screening can be separated again, and the distance between the two screening columns 404 is adjusted so that the distance is smaller than the diameter of the steel balls. The steel needles fall into the second material trough 5 below, and the steel balls fall into the steel ball box 6 through the oblique screening column 404 to complete the material separation.
Claims
1. A universal steel ball and steel needle material distribution mechanism, comprising a workbench, a primary screening mechanism (1), a first material trough (2), a guide plate (3), a material distribution mechanism (4), a second material trough (5) and a steel ball box (6), characterized in that: The primary screening mechanism (1) is arranged above the workbench, a first material taking trough (2) is provided inside the left side of the workbench, the guide plate (3) is arranged on the right side of the primary screening mechanism (1), the material distribution mechanism (4) is arranged below the guide plate (3), the second material taking trough (5) is arranged below the material distribution mechanism (4), and the steel ball box (6) is installed on the right side of the workbench; The primary screening mechanism (1) is composed of a screening drum (101), a first motor (102), a rotating shaft (103), a rotating plate (104), a screening plate (105), a connecting column (106), a moving plate (107), a spring (108), a sliding block (109), a convex block (110) and a glass door (111); the first motor (102) is fixedly connected to the upper middle part of the screening drum (101); the rotating shaft (103) is connected to the output end of the first motor (102); the rotating plate (104) is fixedly connected to the bottom end of the rotating shaft (103); the screening plate (105) is arranged inside the screening drum (101); and the glass door (111) is hingedly connected to the right side of the screening drum (101).
2. A universal steel ball and steel needle material distribution mechanism according to claim 1, characterized in that: The connecting column (106) is symmetrically fixedly connected to the bottom surface of the sieve plate (105), the movable plate (107) is fixedly connected to the bottom end of the connecting column (106), and the movable plate (107) is slidably connected to the inside of the sieve cylinder (101), and the spring (108) is fixedly connected between the sieve plate (105) and the inner wall of the sieve cylinder (101), and is sleeved on the outside of the connecting column (106).
3. The universal steel ball and steel needle material distribution mechanism according to claim 1, characterized in that: The sliders (109) are symmetrically fixedly connected to the two sides of the screen plate (105), and the sliders (109) are slidably connected to the inner wall of the screening cylinder (101).
4. The universal steel ball and steel needle material distribution mechanism according to claim 1, characterized in that: The protrusion (110) is symmetrically fixedly connected to the top of the sieve plate (105), and the shape of the protrusion (110) is triangular.
5. The universal steel ball and steel needle material distribution mechanism according to claim 1, characterized in that: The first material taking chute (2) is arranged below the bottom end of the screening cylinder (101), and the front side of the first material taking chute (2) is hingedly connected to a door body.
6. The universal steel ball and steel needle material distribution mechanism according to claim 1, characterized in that: The material distribution mechanism (4) is composed of a bidirectional screw (401), a second motor (402), a threaded barrel (403), a screening column (404), a sliding barrel (405) and a sliding rod (406); the bidirectional screw (401) is rotatably connected to the inside of a workbench; the second motor (402) is fixedly connected to the front of the workbench, and the output end of the second motor (402) is connected to the bidirectional screw (401); the threaded barrel (403) is symmetrically threadedly connected to the outside of the bidirectional screw (401); and the screening column (404) is fixedly connected to one side of the threaded barrel (403).
7. A universal steel ball and steel needle material distribution mechanism according to claim 6, characterized in that: The second material taking trough (5) is opened in the middle of the workbench, the sliding rod (406) is fixedly connected to the inner right side of the second material taking trough (5), the sliding cylinder (405) is fixedly connected to the lower right side of the screening column (404), and the sliding cylinder (405) is slidably connected to the outside of the sliding rod (406).
Citation Information
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