Bearing steel pipe perforating machine

Abstract

The utility model discloses a bearing steel pipe perforating machine, which relates to the technical field of perforating equipment and comprises a machine base, a movable plate is arranged on the machine base, a perforating drill bit is arranged on the movable plate, and a sliding component for controlling the perforating drill bit to move is arranged between the movable plate and the machine base. A limiting frame is fixedly arranged on the side, away from the movable plate, of the machine base, clamping plates are symmetrically arranged on the side, located on the limiting frame, of the machine base, and a clamping assembly used for fixing a steel pipe is arranged between the two clamping plates. A protection plate is arranged on the side, located on the limiting frame, of the machine base and is in a C shape, and a dust collection assembly is arranged on the side, located on the protection plate, of the machine base. A cleaning rod is rotatably arranged on the base on the inner side of the protective plate, a forward-reverse motor is fixedly arranged at one end of the base on the cleaning rod, and the output end of the forward-reverse motor is fixedly connected with the cleaning rod; the high-precision punching device has high working efficiency and reliability, meanwhile, generated sweeps can be cleaned, and the high-precision punching device is suitable for the industrial production environment needing high-precision punching operation.

Description

Technical Field

[0001] The utility model relates to the technical field of perforating equipment, and more specifically to a bearing steel pipe perforator. Background Art

[0002] Bearing steel tube is an important material used to manufacture bearings. It has good mechanical properties and wear resistance and is suitable for high-speed rotation and high-load environments. Bearing steel tubes usually need to be precision machined to ensure their surface finish and dimensional accuracy to improve the performance and service life of the bearings.

[0003] A punching machine is a mechanical device used to punch holes in metal materials, and is usually used in processing techniques in the manufacturing industry. The design and use of a punching machine is intended to improve production efficiency, reduce labor costs, and ensure the position and size accuracy of the holes. When manufacturing bearing steel tubes, punching machines are widely used to punch holes in bearing steel tubes for subsequent processing and assembly.

[0004] Traditional punching machines may have deficiencies in metal chip splash protection and cleaning, which can easily lead to an unclean working environment and increase the maintenance and cleaning workload of the equipment. Utility Model Content

[0005] In view of the problems existing in the prior art, the purpose of the present invention is to solve the problems raised in the above background technology.

[0006] In order to solve the above problems, the utility model adopts the following technical solutions:

[0007] A bearing steel pipe punching machine, comprising:

[0008] A machine base, wherein a movable plate is disposed on the machine base, a perforating drill bit is disposed on the movable plate, and a sliding component for controlling the perforating drill bit to move is disposed between the movable plate and the machine base;

[0009] A limiting frame is fixedly arranged on one side of the machine base away from the movable plate, a clamping plate is symmetrically arranged on one side of the machine base located on the limiting frame, and a clamping assembly for fixing the steel pipe is arranged between the two clamping plates;

[0010] The machine base is provided with a protective plate on one side of the limiting frame, and the protective plate is arranged in a C shape, and the machine base is provided with a dust collection component on one side of the protective plate;

[0011] The machine base is located inside the protective plate and is rotatably provided with a cleaning rod, and the machine base is located at one end of the cleaning rod and is fixedly provided with a forward and reverse motor, and the output end of the forward and reverse motor is fixedly connected to the cleaning rod.

[0012] As a preferred solution of the utility model, the sliding assembly includes a first slide rail fixedly arranged on the machine base, the movable plate is slidably arranged on the first slide rail, a telescopic cylinder is fixedly arranged on the first slide rail, and the output end of the telescopic cylinder is fixedly connected to the movable plate.

[0013] As a preferred solution of the utility model, the clamping assembly includes a second slide rail fixedly arranged on the machine base, the two clamping plates are symmetrically slidably arranged on the second slide rail, a screw is rotatably arranged in the second slide rail, the clamping plate is threadedly connected to the screw, and the thread directions on both sides of the screw are opposite, a stepper motor is fixedly arranged on one side of the second slide rail, and the output end of the stepper motor is fixedly connected to the screw.

[0014] As a preferred solution of the utility model, the dust suction component includes a dust suction hopper fixedly arranged on the side of the machine base, a pipeline is arranged on one side of the dust suction hopper, and a first filter screen with a larger diameter is arranged between the dust suction hopper and the pipeline, and a dust suction fan is arranged on the side of the dust suction hopper;

[0015] A filter assembly is arranged in the middle of the pipeline.

[0016] As a preferred solution of the utility model, the filter assembly includes a collection box threadedly connected to the middle of the pipeline, and a second filter screen with a smaller diameter is clamped in the middle of the collection box.

[0017] As a preferred solution of the utility model, the clamping plate is arranged in a V-shape, and a protrusion is arranged on the surface of the clamping plate.

[0018] Compared with the prior art, the advantages of the present invention are:

[0019] Perforation efficiency: The perforation drill bit can efficiently and accurately penetrate the steel pipe material to form the required hole diameter and position, thus improving work efficiency.

[0020] Protection and cleaning: The protective plate and dust collection components can prevent injuries and equipment damage caused by metal chips flying, and clean up the metal chips and dust generated during the perforation process in time to keep the working area clean.

[0021] Stability and precision: The clamping plate and clamping assembly provide uniform and stable clamping force to prevent the steel pipe from moving or vibrating during the piercing process, ensuring piercing accuracy and stability.

[0022] System reliability: The filter design of the dust collection component and the cleaning function of the cleaning rod improve the reliability and stability of the system and extend the service life of the equipment.

[0023] Easy to operate: The design of the cleaning rod makes cleaning more convenient, ensuring the cleanliness and maintenance effect of the equipment.

[0024] Combining the above effects, this bearing steel pipe perforator has high working efficiency and reliability, and can clean up the waste chips generated during work. It is suitable for industrial production environments that require high-precision perforation operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0026] Figure 2 It is a side view structural schematic diagram of the utility model;

[0027] Figure 3 This is a schematic diagram of the structure of the clamping assembly of the utility model;

[0028] Figure 4 This is a schematic diagram of the cleaning rod structure of the utility model;

[0029] Figure 5 This is a schematic diagram of the structure of the dust collection component of the utility model;

[0030] Figure 6 This is a schematic diagram of the structure of the filter assembly of the utility model.

[0031] Description of the numbers in the figure:

[0032] 1. Machine base; 2. Movable plate; 3. Perforating drill bit; 4. Sliding assembly; 41. First slide rail; 42. Telescopic cylinder; 5. Limiting frame; 6. Clamping plate; 61. Bump; 7. Clamping assembly; 71. Second slide rail; 72. Screw rod; 73. Stepping motor; 8. Protective plate; 9. Dust suction assembly; 91. Dust suction hopper; 92. Pipeline; 93. First filter; 94. Dust suction fan; 10. Filter assembly; 101. Collection box; 102. Second filter; 11. Cleaning rod; 12. Forward and reverse motor. DETAILED DESCRIPTION

[0033] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] Example

[0035] like Figure 1-6 As shown, a bearing steel pipe punching machine comprises:

[0036] A machine base 1, a movable plate 2 is arranged on the machine base 1, a perforating drill bit 3 is arranged on the movable plate 2, and a sliding component 4 for controlling the movement of the perforating drill bit 3 is arranged between the movable plate 2 and the machine base 1;

[0037] A limiting frame 5 is fixedly arranged on one side of the machine base 1 away from the movable plate 2, and a clamping plate 6 is symmetrically arranged on one side of the machine base 1 located on the limiting frame 5, and a clamping assembly 7 for fixing the steel pipe is arranged between the two clamping plates 6;

[0038] A protective plate 8 is provided on one side of the base 1 located at the limit frame 5, and the protective plate 8 is provided in a C-shape, and a dust collecting component 9 is provided on one side of the base 1 located at the protective plate 8;

[0039] The machine base 1 is located inside the protective plate 8 and is rotatably provided with a cleaning rod 11 . The machine base 1 is located at one end of the cleaning rod 11 and is fixedly provided with a forward and reverse motor 12 . The output end of the forward and reverse motor 12 is fixedly connected to the cleaning rod 11 .

[0040] In a further embodiment, the machine base 1 provides a stable foundation to ensure that the entire punching machine does not move or vibrate during operation, thereby maintaining the stability and working accuracy of the equipment; the movable plate 2 moves accurately through the sliding assembly 4 to ensure that the punching drill bit 3 can accurately align with the punching position of the steel pipe, thereby improving the punching accuracy; the punching drill bit 3 can efficiently and accurately penetrate the steel pipe material to form the required hole diameter and position; the sliding assembly 4 ensures the smooth and precise movement of the movable plate 2, thereby improving the stability and accuracy of the punching process; the limit frame 5 is used to fix the position of the steel pipe to prevent displacement during the punching process, thereby ensuring the accurate position of the hole; the clamping plate 6 cooperates with the clamping assembly 7 to provide a uniform and stable clamping force , prevent the steel pipe from moving or vibrating, and ensure the accuracy of perforation; the clamping component 7 effectively fixes the steel pipe to prevent movement or vibration during the perforation process, and ensure the accuracy of the hole position and size; the protective plate 8 prevents injury and equipment damage caused by metal chips splashing, and the C-type design provides all-round protection; the dust suction component 9 cleans the metal chips and dust generated during the perforation process in time, keeps the working area clean, reduces wear and failure of the equipment, and improves the equipment life and working environment quality; the cleaning rod 11 assists in cleaning metal chips to ensure that there is no residual metal chips on the surface of the machine base 1, and the forward and reverse motor 12 drives the cleaning rod 11 to perform forward and reverse rotation cleaning to ensure that the metal chips are thoroughly cleaned and improve the cleanliness and maintenance effect of the equipment.

[0041] Specifically, the sliding assembly 4 includes a first slide rail 41 fixedly disposed on the base 1 , the movable plate 2 is slidably disposed on the first slide rail 41 , a telescopic cylinder 42 is fixedly disposed on the first slide rail 41 , and an output end of the telescopic cylinder 42 is fixedly connected to the movable plate 2 .

[0042] In a further embodiment, the first slide rail 41 provides a stable and smooth sliding path for the movable plate 2, ensuring that the movable plate 2 will not deviate or get stuck during the sliding process, thereby improving the accuracy and stability of the punching; the telescopic cylinder 42 drives the movable plate 2 to move precisely along the first slide rail 41 through pneumatic control, and the telescopic cylinder 42 enables the perforating drill bit 3 to accurately reach the desired perforating position, and quickly withdraw after the perforation is completed, preparing for the next perforating operation; wherein a drive component for controlling the perforating drill bit 3 to perform the drilling operation is provided on the movable plate 2, and the drive component is a prior art and is not fully disclosed in the present application.

[0043] Specifically, the clamping assembly 7 includes a second slide rail 71 fixedly arranged on the machine base 1, two clamping plates 6 are symmetrically slidably arranged on the second slide rail 71, a screw 72 is rotatably arranged in the second slide rail 71, the clamping plate 6 is threadedly connected to the screw 72, and the thread directions on both sides of the screw 72 are opposite, a stepper motor 73 is fixedly arranged on one side of the second slide rail 71, and the output end of the stepper motor 73 is fixedly connected to the screw 72.

[0044] In a further embodiment, the second slide rail 71 provides a stable and symmetrical sliding path for the clamping plate 6 to ensure a smooth and reliable clamping process; the clamping plate 6 is threadedly connected to the screw 72 to clamp and fix the steel pipe. The two clamping plates 6 slide symmetrically to evenly distribute the clamping force and prevent the steel pipe from moving or vibrating during the punching process, thereby improving the punching accuracy and stability; the screw 72 drives the clamping plate 6 to move symmetrically by rotation. Since the threads on both sides of the screw 72 are in opposite directions, when the screw 72 rotates, the clamping plate 6 will move in opposite directions at the same time to clamp or release the steel pipe; the stepper motor 73 drives the screw 72 to rotate to achieve precise control of the clamping plate 6.

[0045] Specifically, the dust collection assembly 9 includes a dust collection hopper 91 fixedly arranged on the side of the machine base 1, a pipe 92 is arranged on one side of the dust collection hopper 91, and a first filter screen 93 with a larger diameter is arranged between the dust collection hopper 91 and the pipe 92, and a dust collection fan 94 is arranged on the side of the dust collection hopper 91;

[0046] A filter assembly 10 is disposed in the middle of the pipeline 92 .

[0047] In a further embodiment, as a collection device, the dust hopper 91 effectively collects a large amount of metal chips and dust generated during the perforation process, prevents them from scattering in the working area, and keeps the working environment clean; through the pipe 92, the metal chips and dust are transported to the filter component 10 for further processing; the first filter screen 93 preliminarily filters larger particles of metal chips and debris to prevent them from entering the pipe 92 and clogging the system, protecting the subsequent filter component 10 and the dust suction fan 94, and improving the service life and working efficiency of the system; the dust suction fan 94 provides strong suction to ensure that metal chips and dust can be quickly sucked into the dust hopper 91 and transported through the pipe 92; the filter component 10 further filters the metal chips and dust transported in the pipe 92 to ensure that the exhausted air is clean and reduce pollution to the environment.

[0048] Specifically, the filter assembly 10 includes a collection box 101 threadedly connected to the middle of the pipe 92 , and a second filter screen 102 with a smaller diameter is clamped in the middle of the collection box 101 .

[0049] In a further embodiment, the collection box 101 is fixed to the middle of the pipe 92 by a threaded connection. The collection box 101 provides a stable filtering and storage space. The threaded connection design makes the collection box 101 easy to disassemble and clean, and facilitates regular maintenance and replacement of filter elements; the second filter screen 102 serves as the second layer of filter screen, which can further filter out finer metal chips and dust particles, ensuring that the air discharged through the pipe 92 is cleaner.

[0050] Specifically, the clamping plate 6 is arranged in a V-shape, and a protrusion 61 is arranged on the surface of the clamping plate 6 .

[0051] In a further embodiment, the clamping plate 6 is arranged in a V-shape and has a protrusion 61 on the surface. Such a design can increase the contact area between the clamping plate 6 and the steel pipe, and improve the stability and reliability of clamping; the design of the protrusion 61 can increase the friction force, prevent the steel pipe from sliding or moving during the punching process, and ensure the accuracy and stability of the punching; the V-shaped clamping plate 6 can also better adapt to the shape of the steel pipe, ensure the uniformity of clamping, and avoid unstable factors caused by shape mismatch.

[0052] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is impossible to list all the implementation methods here. All obvious changes or modifications derived from the technical solution of the present invention are still within the protection scope of the present invention.

Claims

1. A bearing steel pipe perforator, It is characterized in that include: A machine base (1), wherein a movable plate (2) is arranged on the machine base (1), a perforating drill bit (3) is arranged on the movable plate (2), and a sliding component (4) for controlling the movement of the perforating drill bit (3) is arranged between the movable plate (2) and the machine base (1); A limiting frame (5) is fixedly arranged on one side of the machine base (1) away from the movable plate (2); a clamping plate (6) is symmetrically arranged on one side of the machine base (1) located on the limiting frame (5); and a clamping assembly (7) for fixing a steel pipe is arranged between the two clamping plates (6); A protective plate (8) is provided on one side of the machine base (1) located on the limiting frame (5), and the protective plate (8) is arranged in a C-shape, and a dust collection component (9) is provided on one side of the machine base (1) located on the protective plate (8); The machine base (1) is located inside the protective plate (8) and is rotatably provided with a cleaning rod (11); a forward and reverse motor (12) is fixedly provided at one end of the machine base (1) located at the cleaning rod (11); and an output end of the forward and reverse motor (12) is fixedly connected to the cleaning rod (11).

2. A bearing steel pipe punching machine according to claim 1, Features: The sliding assembly (4) comprises a first sliding rail (41) fixedly arranged on the machine base (1), the movable plate (2) is slidably arranged on the first sliding rail (41), a telescopic cylinder (42) is fixedly arranged on the first sliding rail (41), and an output end of the telescopic cylinder (42) is fixedly connected to the movable plate (2).

3. A bearing steel pipe punching machine according to claim 1, Features: The clamping assembly (7) comprises a second slide rail (71) fixedly arranged on the machine base (1), the two clamping plates (6) being symmetrically slidably arranged on the second slide rail (71), a screw rod (72) being rotatably arranged in the second slide rail (71), the clamping plate (6) being threadedly connected to the screw rod (72), and the threads on both sides of the screw rod (72) are in opposite directions, a stepping motor (73) is fixedly arranged on one side of the second slide rail (71), and the output end of the stepping motor (73) is fixedly connected to the screw rod (72).

4. A bearing steel pipe punching machine according to claim 1, Features: The dust collection assembly (9) comprises a dust collection hopper (91) fixedly arranged on the side of the machine base (1); a pipe (92) is arranged on one side of the dust collection hopper (91); a first filter screen (93) with a larger diameter is arranged between the dust collection hopper (91) and the pipe (92); and a dust collection fan (94) is arranged on the side of the dust collection hopper (91); A filter assembly (10) is provided in the middle of the pipeline (92).

5. A bearing steel pipe punching machine according to claim 4, Features: The filter assembly (10) comprises a collection box (101) threadedly connected to the middle of the pipe (92), and a second filter screen (102) with a smaller caliber is clamped and arranged in the middle of the collection box (101).

6. A bearing steel pipe perforator according to claim 1, Features: The clamping plate (6) is arranged in a V-shape, and a protrusion (61) is arranged on the surface of the clamping plate (6).

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