Polishing equipment for special pressure pipeline production and machining
By introducing a vacuum cleaner system and a synchronous transmission structure into the pressure pipeline grinding equipment, the problems of difficulty in cleaning metal dust and low grinding efficiency in existing equipment are solved, and efficient multi-pipe grinding operation is achieved.
Patent Information
- Application Number
- CN202420469841.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-12
AI Technical Summary
The existing grinding equipment for the production and processing of pressure pipelines is difficult to clean the metal dust inside the pipeline in time during the grinding process, which affects the grinding effect and deviates from grinding efficiency, so it is impossible to process multiple pipelines at the same time.
A grinding equipment for the production and processing of special pressure pipelines is designed, using the structure of base, vertical plate, outer grinding parts, inner grinding parts and driving components. A vacuum cleaner is installed on the vertical plate to achieve timely metal dust chips through the rotating shaft and vacuum hole. Clean and improve grinding efficiency with synchronous belts and meshing drivetrains, allowing multiple pipes to be processed simultaneously.
It realizes the timely cleaning of metal dust during the grinding process to avoid hindering contact, improves the grinding effect, and can handle multiple pressure pipes at the same time, improving processing efficiency.
Smart Images

Figure CN222154912U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline grinding equipment, in particular to a grinding equipment for production and processing of special pressure pipelines. Background Art
[0002] Pressure pipe is a pressure steel pipe or hydraulic steel pipe, which is a steel pipe used to transport water with great water pressure. The inside of the steel pipe is a closed environment, and the strength of the water flow can be controlled by switching the sluice gate or fence. In order to ensure the production quality during the production process of the pressure pipe, the outer and inner walls of the pressure pipe need to be polished, which requires the use of polishing equipment. After searching, the prior art (application number: CN202322050356.3) records "a grinding device for pressure pipe production and processing, including a base frame, a lifting frame is fixedly installed on the base frame, a lifting seat is slidably connected in the lifting frame, a rotating seat is rotatably connected in the lifting seat, a first mounting frame is fixedly installed on the left side of the rotating seat, a second mounting frame is fixedly installed on the left side of the first mounting frame, a first threaded rod is rotatably connected in the first mounting frame, two sliders are sleeved on the first threaded rod, a second connecting rod is fixedly installed on the left side of the two sliders, and an outer grinding ring is fixedly installed on the left side of the two second connecting rods. The grinding device for pressure pipe production and processing can be adjusted according to the needs of use, which is convenient for grinding pressure pipes with different diameters and wall thicknesses, thereby further improving the applicability of the device, and at the same time, the outer wall and inner wall of the pressure pipe can be ground at one time, reducing the operation steps of the grinding process, which not only improves the production efficiency of the pressure pipe, but also saves the equipment purchase cost."
[0003] However, although the pressure pipe production and processing grinding equipment in the prior art can achieve the simultaneous grinding of the inner and outer walls of the pipe, there are still some shortcomings: during the grinding process, the existing pressure pipe production and processing grinding equipment is prone to generate a lot of metal dust inside the pipe, which cannot be cleaned out in time. The metal dust accumulated in the pipe will hinder the contact between the grinding block and the inner wall of the pipe, resulting in the grinding effect being affected during the grinding process; secondly, the existing pipe grinding equipment can generally only grind one pipe at a time, resulting in deviation in the grinding efficiency. Utility Model Content
[0004] In order to overcome the defects of the prior art, a special grinding equipment for the production and processing of pressure pipes is provided to solve the problem that the existing grinding equipment for the production and processing of pressure pipes is not convenient for timely cleaning of metal dust inside the pipes, which affects the grinding effect and there is a problem of grinding efficiency deviation.
[0005] In order to achieve the above-mentioned purpose, a special pressure pipe production and processing grinding equipment is provided, including: a base, a vertical plate, an outer grinding piece, an inner grinding piece and a driving assembly, the vertical plate is fixed to the middle part of the upper side of the base, and a vacuum cleaner is installed on the upper end of the vertical plate, and the vacuum cleaner is connected to the vacuum chamber opened inside the vertical plate through a pipeline, the outer grinding piece and the inner grinding piece are symmetrically connected to both sides of the vertical plate, and the outer grinding piece is located on the outside of the inner grinding piece, the outer grinding piece includes an outer grinding plate, and an outer grinding layer is provided on one side of the outer grinding plate, and the inner grinding piece includes an inner grinding plate and a rotating shaft , and an inner grinding layer is provided on one side of the inner grinding plate, and an electric push rod and a guide slide rod are connected between the inner grinding plate and the rotating shaft, the rotating shaft rotates and passes through the vertical plate, and a cavity is opened inside the rotating shaft, and a dust suction hole is opened on the outer wall of the rotating shaft, and the dust suction hole is located in the dust suction cavity, the driving assembly is arranged at the bottom of the vertical plate, and the driving assembly includes a motor installed inside the base, and a driving wheel is connected to the output shaft end of the motor, a driven wheel is meshed with a driven wheel on the upper side of the driving wheel, and a driving shaft is fixed inside the driven wheel, and the driving shaft is connected to the rotating shaft through a pulley and a synchronous belt.
[0006] Furthermore, an installation cavity is provided inside the base, and the motor and the driving wheel are installed in the installation cavity.
[0007] Furthermore, a connecting cavity is provided at the lower end of the vertical plate, and the connecting cavity is communicated with the installation cavity, and the driving shaft and the driven wheel are located in the connecting cavity.
[0008] Furthermore, pulleys are fixed on the outer side of the rotating shaft and both ends of the driving shaft, and the pulleys are connected by a synchronous belt.
[0009] Furthermore, a fixing plate is connected to the inner side of the outer grinding plate, and the fixing plate is fixedly connected to the vertical plate, and a through hole groove is opened inside the fixing plate, and the synchronous belt passes through the through hole groove.
[0010] Furthermore, the outer end of the electric push rod is fixedly connected to the inner grinding plate, and the guide slide rod is slidably plugged into the inner grinding plate, and a spring is sleeved on the outer side of the guide slide rod.
[0011] Furthermore, the rotating shaft rotates and passes through the vertical plate, and both ends of the rotating shaft are set as open ends, and the cavity inside the rotating shaft is axially opened, and the cavity is connected with the dust collection cavity.
[0012] The beneficial effects of the utility model are:
[0013] 1. When in use, the motor is started, and the rotating shafts on both sides of the driving vertical plate are driven to rotate through the meshing transmission of the active wheel and the driven wheel, and through the driving shaft, the pulley and the synchronous belt, so that the internal grinding piece can be driven to rotate. Through the guide slide bar, the electric push rod and the spring included in the internal grinding piece, the electric push rod drives the internal grinding block to contact the inner wall of the pressure pipe, which is convenient for grinding pressure pipes of various inner diameters. Then, during the rotation of the internal grinding piece, the inner wall of the pressure pipe is ground. At the same time, the slide grooves provided on both sides of the vertical plate are convenient for adjusting the position of the fixed plate, so that the outer grinding layer is driven to contact the outer wall of the pressure pipe, and then the fixed plate is fixed by the bolts connected to the outer side of the slide groove. At this time, the pressure of the electric push rod is adjusted to start the internal clamping effect on the pressure pipe through the internal grinding block, thereby driving the pressure pipe to rotate synchronously, so that the outer wall of the pressure pipe is contacted and ground with the external grinding block, and then, through the multiple groups of grinding pieces provided on both sides of the vertical plate, the grinding operation of multiple pressure pipes can be realized at the same time, thereby improving the processing efficiency;
[0014] 2. When grinding the inner wall of the pressure pipe, turn on the vacuum cleaner. Through the openings and dust suction holes at both ends of the shaft and the dust suction chamber inside the vertical plate, the metal dust inside the pressure pipe can be sucked away in time by the vacuum cleaner during the grinding process, avoiding accumulation inside the pressure pipe, so that it will not hinder the contact between the inner wall of the pressure pipe and the internal grinding block, thereby ensuring the grinding effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a front view structural schematic diagram of an embodiment of the utility model.
[0016] Figure 2 It is a schematic diagram of a partial three-dimensional structure of an inner grinding piece according to an embodiment of the utility model.
[0017] Figure 3 It is a schematic diagram of the three-dimensional structure of the outer grinding piece of an embodiment of the utility model.
[0018] Figure 4 This is a schematic diagram of the structure of a drive assembly according to an embodiment of the utility model.
[0019] In the figure: 1. base; 11. installation cavity; 2. vertical plate; 21. dust suction cavity; 3. outer polishing part; 31. outer polishing plate; 311. outer polishing layer; 32. fixing plate; 321. through hole groove; 4. inner polishing part; 41. inner polishing plate; 411. inner polishing layer; 412. electric push rod; 413. guide slide rod; 414. spring; 42. rotating shaft; 421. dust suction hole; 5. driving assembly; 51. motor; 52. driving wheel; 53. connecting cavity; 54. driven wheel; 55. driving shaft; 6. vacuum cleaner; 7. synchronous belt. DETAILED DESCRIPTION
[0020] Reference Figures 1 to 4As shown, the utility model provides a grinding device for production and processing of special pressure pipes, comprising: a base 1, a vertical plate 2, an outer grinding piece 3, an inner grinding piece 4 and a driving assembly 5.
[0021] Specifically, the vertical plate 2 is fixed to the middle part of the upper side of the base 1, and a vacuum cleaner 6 is installed on the upper end of the vertical plate 2. At the same time, the vacuum cleaner 6 is connected to the vacuum chamber 21 opened inside the vertical plate 2 through a pipeline. The outer polishing member 3 and the inner polishing member 4 are symmetrically connected to both sides of the vertical plate 2, and the outer polishing member 3 is located on the outer side of the inner polishing member 4. The outer polishing member 3 includes an outer polishing plate 31, and an outer polishing layer 311 is provided on one side of the outer polishing plate 31. The inner polishing member 4 includes an inner polishing plate 41 and a rotating shaft 42, and an inner polishing layer 411 is provided on one side of the inner polishing plate 41, and a inner polishing plate 41 and a rotating shaft 42 are connected. The electric push rod 412 and the guide slide rod 413, the rotating shaft 42 rotates and passes through the vertical plate 2, and a cavity is opened inside the rotating shaft 42, and a dust suction hole 421 is opened on the outer wall of the rotating shaft 42, and the dust suction hole 421 is located in the dust suction cavity 21, the driving component 5 is arranged at the bottom of the vertical plate 2, and the driving component 5 includes a motor 51 installed inside the base 1, and the output shaft end of the motor 51 is connected to a driving wheel 52, and a driven wheel 54 is meshed on the upper side of the driving wheel 52, and a driving shaft 55 is fixed inside the driven wheel 54, and the driving shaft 55 is connected to the rotating shaft 42 through a pulley and a synchronous belt 7.
[0022] In this embodiment, the base 1, the vertical plate 2, the outer grinding member 3, the inner grinding member 4 and the driving assembly 5 constitute the main structure of the grinding equipment for the production and processing of special pressure pipes involved in this application.
[0023] In this embodiment, the electric push rod 412 controls the ejection stroke of the piston rod through an external controller, so that when the inner wall of the pressure pipe is polished, the inner polishing plate 41 contacts the inner wall of the pipe but does not move in conjunction with it, and when the outer wall of the pressure pipe is polished, the inner polishing plate 41 maintains an internal support and clamping linkage effect with the pipe.
[0024] It should be noted that when the grinding equipment involved in the present application is in operation, the other end of the special pressure pipe is assisted by manual or robotic clamping.
[0025] In this embodiment, both the inner polishing layer 411 and the outer polishing layer 311 are configured as arc-shaped structures, so as to facilitate the contact with the inner and outer walls of the pipe.
[0026] In this embodiment, the driving wheel 52 and the driven wheel 54 are configured as a set of meshing gear sets.
[0027] Specifically, an installation cavity 11 is opened inside the base 1, and the motor 51 and the driving wheel 52 are installed in the installation cavity 11, a connecting cavity 53 is opened at the lower end of the vertical plate 2, and the connecting cavity 53 is communicated with the installation cavity 11, and the driving shaft 55 and the driven wheel 54 are located in the connecting cavity 53, pulleys are fixed on the outside of the rotating shaft 42 and both ends of the driving shaft 55, and the pulleys are connected by a synchronous belt 7, a fixed plate 32 is connected to the inside of the outer grinding plate 31, and the fixed plate 32 is slidably connected to the vertical plate 2 through a slide groove, and a through hole groove 321 is opened inside the fixed plate 32, and the synchronous belt 7 passes through the through hole groove 321.
[0028] As a preferred embodiment, the driving assembly 5 is provided to facilitate synchronous driving of the inner grinding members 4 on both sides of the vertical plate 2, so that grinding operations of multiple pressure pipes can be performed simultaneously under manual operation.
[0029] It should be noted that the portion where the fixing plate 32 is slidably connected to the vertical plate 2 is connected with a positioning bolt on its outer side, and the positioning bolt is tightened inside the sliding groove of the vertical plate 2 to keep the fixing plate 32 horizontally fixed.
[0030] It should be noted that when the fixing plate 32 is adjusted and moved up and down, the synchronous belt 7 is not affected in the through hole groove 321 .
[0031] Specifically, the outer end of the electric push rod 412 is fixedly connected to the inner grinding plate 41, and the guide slide rod 413 is slidably inserted into the inner grinding plate 41, and a spring 414 is sleeved on the outer side of the guide slide rod 413. The rotating shaft 42 rotates through the vertical plate 2, and both ends of the rotating shaft 42 are set as open ends, and the cavity inside the rotating shaft 42 is axially opened, and the cavity is connected to the dust suction chamber 21.
[0032] As a preferred embodiment, by setting the spring 414, the inner grinding plate 41 can be brought into contact with the inner wall of the pressure pipe by utilizing the elastic force of the spring 414 without starting the electric push rod 412. At this time, the electric push rod 412 can be regarded as a telescopic rod structure.
[0033] As a preferred embodiment, by providing the cavity, the dust suction hole 421 and the dust suction chamber 21, it is convenient to timely remove the metal dust generated by grinding inside the pressure pipe to prevent affecting the grinding effect.
[0034] It should be noted that when the outer grinding piece 3 is grinding the outer wall of the pressure pipe, the metal dust generated will fall directly and will not accumulate on the outer wall of the pipe.
[0035] When in use, the motor is started, and the rotating shafts on both sides of the driving vertical plate are rotated through the meshing transmission of the active wheel and the driven wheel, and through the driving shaft, the pulley and the synchronous belt, thereby driving the inner grinding piece to rotate, and the electric push rod drives the inner grinding block to contact the inner wall of the pressure pipe through the guide slide bar, the electric push rod and the spring included in the inner grinding piece, which is convenient for grinding pressure pipes of various inner diameters, and then the inner wall of the pressure pipe is ground during the rotation of the inner grinding piece. At the same time, the slide grooves opened on both sides of the vertical plate are used to adjust the position of the fixed plate, so that the outer grinding layer is driven to contact the outer wall of the pressure pipe, and then the fixed plate is fixed by the bolts connected to the outside of the slide groove. At this time, the pressure of the electric push rod is adjusted to activate the internal clamping effect on the pressure pipe through the inner grinding block, thereby driving the pressure pipe to rotate synchronously, so that the outer wall of the pressure pipe is contacted and ground with the outer grinding block, and then through the multiple groups of grinding pieces arranged on both sides of the vertical plate, the grinding operation of multiple pressure pipes can be realized at the same time, thereby improving the processing efficiency.
[0036] The utility model of the grinding equipment for the production and processing of special pressure pipes can effectively solve the problem that the existing grinding equipment for the production and processing of pressure pipes is not convenient for timely cleaning of metal dust inside the pipes, which affects the grinding effect and there is a problem of deviation in grinding efficiency. It is realized on the basis of the existing technology of the grinding equipment for the production and processing of special pressure pipes, and is convenient for cleaning the metal dust inside the pipes to ensure the grinding effect. At the same time, it is convenient for multiple pipes to realize grinding operations at the same time, thereby improving processing efficiency.
Claims
1. A grinding device for producing and processing special pressure pipes, comprising: A base (1), a vertical plate (2), an outer grinding piece (3), an inner grinding piece (4) and a driving assembly (5), characterized in that: the vertical plate (2) is fixed to the middle part of the upper side of the base (1), and a vacuum cleaner (6) is installed on the upper end of the vertical plate (2), and the vacuum cleaner (6) is connected to a vacuum chamber (21) provided inside the vertical plate (2) through a pipeline, the outer grinding piece (3) and the inner grinding piece (4) are symmetrically connected to the two sides of the vertical plate (2), and the outer grinding piece (3) is located on the outer side of the inner grinding piece (4), the outer grinding piece (3) includes an outer grinding plate (31), and an outer grinding layer (311) is provided on one side of the outer grinding plate (31), the inner grinding piece (4) includes an inner grinding plate (41) and a rotating shaft (42), and an inner grinding layer (411) is provided on one side of the inner grinding plate (41), and An electric push rod (412) and a guide slide rod (413) are connected between the inner grinding plate (41) and the rotating shaft (42); the rotating shaft (42) rotates and penetrates the vertical plate (2); a cavity is provided inside the rotating shaft (42); a dust suction hole (421) is provided on the outer wall of the rotating shaft (42); and the dust suction hole (421) is located in the dust suction cavity (21); the driving assembly (5) is arranged at the bottom of the vertical plate (2); the driving assembly (5) comprises a motor (51) installed inside the base (1); and a driving wheel (52) is connected to the output shaft end of the motor (51); a driven wheel (54) is meshed on the upper side of the driving wheel (52); a driving shaft (55) is fixed inside the driven wheel (54); and the driving shaft (55) is connected to the rotating shaft (42) through a pulley and a synchronous belt (7).
2. A grinding device for producing and processing special pressure pipes according to claim 1, characterized in that: The base (1) is provided with an installation cavity (11) inside, and the motor (51) and the driving wheel (52) are installed in the installation cavity (11).
3. The grinding equipment for producing and processing special pressure pipes according to claim 1 is characterized in that: A connecting cavity (53) is provided at the lower end of the vertical plate (2), and the connecting cavity (53) is communicated with the installation cavity (11), and the driving shaft (55) and the driven wheel (54) are located in the connecting cavity (53).
4. The grinding equipment for producing and processing special pressure pipes according to claim 1 is characterized in that: Pulleys are fixed on the outer side of the rotating shaft (42) and on both ends of the driving shaft (55), and the pulleys are connected by a synchronous belt (7).
5. The grinding equipment for producing and processing special pressure pipes according to claim 1 is characterized in that: The inner side of the outer grinding plate (31) is connected to a fixing plate (32), and the fixing plate (32) is slidably connected to the vertical plate (2) via a sliding groove, and a through hole groove (321) is provided inside the fixing plate (32), and the synchronous belt (7) passes through the through hole groove (321).
6. The grinding equipment for producing and processing special pressure pipes according to claim 1 is characterized in that: The outer end of the electric push rod (412) is fixedly connected to the inner grinding plate (41), and the guide slide rod (413) is slidably plugged into the inner grinding plate (41), and a spring (414) is sleeved on the outer side of the guide slide rod (413).
7. The grinding equipment for producing and processing special pressure pipes according to claim 1 is characterized in that: The rotating shaft (42) rotates and passes through the vertical plate (2), and both ends of the rotating shaft (42) are set as open ends. The cavity inside the rotating shaft (42) is axially opened, and the cavity is connected to the dust suction cavity (21).
