Optical lens centering edge grinding machine
By designing an optical lens centering edge grinding machine that includes a centering mechanism, fixture and grinding mechanism, the problem that the semi-automatic edge grinding machine cannot be automatically centered is solved, automatic centering and efficient grinding are achieved, and processing efficiency is improved.
Patent Information
- Application Number
- CN202420456241.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-11
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-11
AI Technical Summary
The existing semi-automatic edge grinder for optical lens processing cannot automatically center the optical lens, which causes manual centering to take time and affect processing efficiency.
An optical lens centering edge grinding machine is designed, adopting a structure including a centering mechanism, a fixture and a grinding mechanism. The center of the optical lens is automatically positioned to the center of the fixture through the centering mechanism, instead of manual centering, and improving efficiency.
Automatic centering is achieved, which reduces the intensity of labor in humans, improves work efficiency, saves time, and improves the efficiency of optical lens processing.
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Figure CN222155002U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of optical lens production equipment, in particular to an optical lens centering and edge grinding machine. Background Art
[0002] An optical lens is an optical element made of transparent material (such as glass, crystal, etc.). The convex lens is thick in the middle and thin at the edge. There are three types: biconvex, plano-convex, and concave-convex. The concave lens is thin in the middle and thick at the edge. There are three types: biconcave, plano-concave, and convex-concave. Lenses play an important role in astronomy, military, transportation, medicine, art and other fields.
[0003] After the optical lens is cast, it needs to be cut, polished and other processes to obtain the final product. When polishing the optical lens, an edge grinder is generally used. The edge grinder is divided into a fully automatic edge grinder and a semi-automatic edge grinder. When using a semi-automatic edge grinder, the optical lens needs to be manually centered, that is, the center of the optical lens is determined. After the manual centering is completed, the optical lens is placed in the edge grinder for polishing.
[0004] Therefore, the existing semi-automatic edge grinding machines for optical lens processing have the technical defect of being unable to automatically center the optical lens, and manual centering is relatively time-consuming, which affects the processing efficiency. Summary of the invention
[0005] The utility model provides an optical lens centering and edge grinding machine to solve the problems raised in the above background technology.
[0006] The technical solution of the utility model is achieved in this way:
[0007] An optical lens centering and edge grinding machine comprises a housing, a fixture, a grinding mechanism and a centering mechanism;
[0008] Shell: A discharge notch is provided at the upper end of the shell, a grinding mechanism is installed at the lower part of the shell, a fixture is installed between the left and right ends of the shell, the discharge notch is located directly above the fixture, and the grinding mechanism is located directly below the fixture;
[0009] Centering mechanism: The centering mechanism is installed between the front and rear ends of the housing, the centering mechanism is located directly below the discharge notch, the centering mechanism is located in the middle of the fixture, and the centering mechanism limits the center of the optical lens to the center of the fixture;
[0010] By adopting the above technical solution, the centering mechanism centers the optical lens and positions the center of the optical lens at the center of the fixture. Then the fixture clamps the optical lens and the polishing mechanism polishes the optical lens, thereby automatically centering the optical lens instead of manually, reducing manual labor intensity and improving work efficiency.
[0011] Preferably, the centering mechanism is mainly composed of a first interference wheel, a cross frame, a spring, a swing rod, a second interference wheel, a conical wheel and a second screw rod. There are two swing rods, which rotate in the front and rear ends of the housing respectively. The middle end of the swing rod has a second interference wheel that rotates through a rotating shaft. The upper end of the swing rod is laterally movable and interspersed with a cross frame. A spring is fixed between the cross frame and the swing rod. The end of the cross frame has a first interference wheel that rotates through a rotating shaft. The two first interference wheels and the two second interference wheels form a circular array around the center of the clamp.
[0012] There are two second screw rods which are arranged in parallel, one end of the second screw rod is threaded through one side of the housing, and the other end of the second screw rod is movable through the other side of the housing, and a conical wheel is disposed on the middle end of the second screw rod, and the two conical wheels respectively abut against the sides of the two swing rods which are away from each other;
[0013] By adopting the above technical solution, the second screw can move laterally when the second screw is rotated, and the second screw drives the conical wheel to move laterally, thereby causing the conical wheel to push the rocker arm to rotate. When the two rocker arms approach each other, the two first contact wheels and the two second contact wheels can be brought close to each other. When the optical lens is inserted downward between the two first contact wheels and the two second contact wheels around the clamp, the center of the optical lens can be limited to be consistent with the center of the two first contact wheels and the two second contact wheels, thereby limiting the center of the optical lens to be located in the center of the clamp, thereby achieving the purpose of centering.
[0014] Preferably, the clamp is mainly composed of a power clamp and a fixed clamp, the power clamp and the fixed clamp are respectively installed in the left and right ends of the housing, and the two first contact wheels and the two second contact wheels are arranged in a circular array around the center of the power clamp and the fixed clamp;
[0015] By adopting the above technical solution, the dynamic clamp and the fixed clamp are close to each other to clamp the optical lens, thereby fixing the optical lens.
[0016] Preferably, the power clamp is mainly composed of a first screw, a first motor and a first lens contact head, the first screw thread passes through the left side wall of the shell, the first screw is located at one end of the shell and fixed with a first motor, the output end of the first motor rotates through the end of the first screw and then fixed with the first lens contact head, two first contact wheels and two second contact wheels are arranged in a circular array around the center of the first lens contact head;
[0017] By adopting the above technical solution, the first screw can be moved horizontally to the left and right when the first screw is rotated, so that the first lens contact head contacts the optical lens, and the first motor drives the first lens contact head to rotate, which can drive the optical lens to rotate and cooperate with the grinding mechanism for grinding.
[0018] Preferably, the fixed fixture comprises a second lens abutment head and a third screw, the third screw thread passes through the right side wall of the housing, the second lens abutment head is rotatably arranged in one end of the third screw located in the housing, and the second lens abutment head and the rotation center line of the first lens abutment head are located on the same straight line, that is, the two first abutment wheels and the two second abutment wheels form a circular array around the center of the second lens abutment head;
[0019] By adopting the above technical solution, the third screw can be moved horizontally to the left and right when the third screw is rotated, so that the second lens contact head can cooperate with the first lens contact head to clamp the optical lens, and when the first lens contact head drives the optical lens, the second lens contact head can follow the rotation without driving the third screw to rotate, and thus will not interfere with the stability of the third screw.
[0020] Preferably, the rotation center line of the second lens contact head and the first lens contact head is located directly below the material discharge notch;
[0021] By adopting the above technical solution, when the optical lens is placed downward from the material discharge gap, the optical lens can fall between the second lens contact head and the first lens contact head, that is, fall in the center of the fixture.
[0022] Preferably, the grinding mechanism comprises a second motor, a grinding wheel, a lifting seat and an electric push rod, wherein the electric push rod is fixed in the lower end of the housing, the lifting seat is fixed to the output end of the electric push rod, the second motor is fixed to the side of the lifting seat, and the output end of the second motor rotates and penetrates into the lifting seat to be fixed with the grinding wheel;
[0023] By adopting the above technical solution, the second motor drives the grinding wheel to rotate, so that the grinding wheel can grind the optical lens. The electric push rod drives the lifting seat to move up and down, and the height of the grinding wheel can be adjusted, thereby adjusting the grinding depth of the grinding wheel on the optical lens, so that finished optical lenses of various shapes can be polished.
[0024] By adopting the above technical solution, the beneficial effects of the utility model are as follows:
[0025] The utility model can utilize the centering mechanism to actively center the optical lens, locate the center of the optical lens to the center of the fixture, then enable the fixture to clamp the optical lens, and the grinding mechanism to grind the optical lens, thereby automatically centering the optical lens instead of manually, saving time and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0027] Figure 1 It is a three-dimensional diagram of the utility model;
[0028] Figure 2 It is a top view of the utility model;
[0029] Figure 3 for Figure 2 Schematic diagram of the cross-sectional structure at AA;
[0030] Figure 4 for Figure 2 Schematic diagram of the cross-sectional structure at BB;
[0031] Figure 5 for Figure 2 Schematic diagram of the cross-sectional structure at CC.
[0032] Among them: 1. material discharge gap; 2. power clamp; 21. first screw; 22. first motor; 23. first lens contact head; 3. centering mechanism; 31. first contact wheel; 32. cross frame; 33. spring; 34. rocker rod; 35. second contact wheel; 36. conical wheel; 37. second screw; 4. controller; 5. housing; 6. grinding mechanism; 61. second motor; 62. grinding wheel; 63. lifting seat; 64. electric push rod; 7. fixed clamp; 71. second lens contact head; 72. third screw. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example
[0034] See also Figure 1 , Figure 3 and Figure 4 , an optical lens centering and edge grinding machine, comprising a housing 5, a fixture, a grinding mechanism 6 and a centering mechanism 3;
[0035] Shell 5: A controller 4 is fixed to the side of the shell 5. The input end of the controller 4 is electrically connected to the output end of the external power supply to be powered. A discharge notch 1 is provided at the upper end of the shell 5. Figure 3 The inner bottom side of the housing 5 is arranged to be inclined, and a notch is arranged at the lower end for discharging the cooling flushing liquid after use;
[0036] Grinding mechanism 6: The grinding mechanism 6 is installed in the lower end of the housing 5. Specifically, the grinding mechanism 6 includes a second motor 61, a grinding wheel 62, a lifting seat 63 and an electric push rod 64. Figure 4 The electric push rod 64 is fixed in the lower end of the housing 5. The output end of the electric push rod 64 moves up and down through the bottom side of the housing 5 and is fixed with a lifting seat 63. The side of the lifting seat 63 is fixed with a second motor 61. The output end of the second motor 61 rotates and penetrates into the lifting seat 63 and is fixed with a grinding wheel 62. The grinding wheel 62 is located below the optical lens. The input ends of the second motor 61 and the electric push rod 64 are electrically connected to the output end of the controller 4.
[0037] Centering mechanism 3: Centering mechanism 3 is installed between the front and rear ends of the housing 5, see Figure 3 The centering mechanism 3 is located directly below the discharge notch 1. Specifically, the centering mechanism 3 is mainly composed of a first contact wheel 31, a cross frame 32, a spring 33, a swing rod 34, a second contact wheel 35, a conical wheel 36 and a second screw 37. There are two swing rods 34, and the lower ends of the two swing rods 34 rotate in the housing 5, so that the two swing rods 34 rotate in the front and rear ends of the housing 5 respectively. The two swing rods 34 are symmetrically arranged, and the middle ends of the two swing rods 34 are both provided with a second contact wheel 35 through a rotating shaft. There are two second contact wheels 35, and the upper ends of the two swing rods 34 are both movable forward and backward transversely and interspersed with the cross frame 32, and a spring 33 is fixed between the cross frame 32 and the swing rod 34. The end of the cross frame 32 is rotated by a rotating shaft with a first contact wheel 31, and there are two first contact wheels 31. The two first contact wheels 31 and the two second contact wheels 35 are arranged in a circular array around the center of the clamp, and the optical lens falls from the discharge gap 1, and then is stuck in the middle of the two first contact wheels 31 and the two second contact wheels 35;
[0038] There are two second screw rods 37 arranged in parallel. One end of the second screw rod 37 passes through one side of the housing 5 through a thread, and the other end of the second screw rod 37 passes through the other side of the housing 5 movably. A conical wheel 36 is provided on the middle end of the second screw rod 37. The vertical section of the conical wheel 36 is shown in FIG. Figure 5 , the two conical wheels 36 respectively abut against the sides of the two swing rods 34 that are away from each other, and the centering mechanism 3 limits the center of the optical lens to the center of the fixture;
[0039] Clamp: The material discharge notch 1 is located directly above the clamp, and the grinding mechanism 6 is located directly below the clamp. Specifically, the clamp is mainly composed of a power clamp 2 and a fixed clamp 7. For details, see Figure 4 , the power clamp 2 and the fixed clamp 7 are respectively installed in the left and right ends of the housing 5, and the two first contact wheels 31 and the two second contact wheels 35 are arranged in a circular array around the center of the power clamp 2 and the fixed clamp 7;
[0040] The power clamp 2 is mainly composed of a first screw 21, a first motor 22 and a first lens contact head 23. Figure 4 The first screw 21 is threaded through the left side wall of the housing 5. The first screw 21 is located at one end of the housing 5 and is fixed with a first motor 22. The input end of the first motor 22 is electrically connected to the output end of the controller 4. The output end of the first motor 22 rotates through the end of the first screw 21 and is fixed with a first lens contact head 23. Two first contact wheels 31 and two second contact wheels 35 are arranged in a circular array around the center of the first lens contact head 23.
[0041] The fixed fixture 7 includes a second lens contact head 71 and a third screw 72. Figure 4 , the third screw 72 is threaded through the right side wall of the housing 5, and the second lens contact head 71 is rotated inside one end of the third screw 72 located in the housing 5, and the rotation center line of the second lens contact head 71 and the first lens contact head 23 are located on the same straight line, that is, the two first contact wheels 31 and the two second contact wheels 35 are arranged in a circular array around the center of the second lens contact head 71;
[0042] The rotation center line of the second lens contact head 71 and the first lens contact head 23 is located directly below the material discharge gap 1 .
[0043] Working principle:
[0044] When in use, first rotate the second screw 37, and the second screw 37 moves to the right while rotating. At this time, the second screw 37 drives the conical wheel 36 to move to the right. When the conical wheel 36 moves to the bottom of the swing rod 34, it gradually pushes the swing rod 34, so that the swing rod 34 rotates, and the two swing rods 34 approach each other, so that the two first contact wheels 31 and the two second contact wheels 35 approach each other. Since the cross-frame 32 can move forward and backward, the semi-finished product of the optical lens can be inserted downward from the discharge gap 1 to between the two first contact wheels 31, and after passing between the two first contact wheels 31, it is finally stuck between the two first contact wheels 31 and the two second contact wheels 35, so as to achieve the purpose of centering.
[0045] Then, the first screw 21 and the third screw 72 are rotated, and the first screw 21 and the third screw 72 are moved closer to each other, thereby driving the first lens contact head 23 and the second lens contact head 71 to move closer to each other to clamp the optical lens. At this time, the second screw 37 is rotated in the opposite direction to make the conical wheel 36 leave the swing rod 34. The swing rod 34 loses support, and the swing rod 34 rotates in the opposite direction due to gravity, so that the two first contact wheels 31 and the two second contact wheels 35 leave the optical lens.
[0046] The controller 4 controls the electric push rod 64 to be energized, and the electric push rod 64 pushes the lifting seat 63 to move up and down, so that the second motor 61 and the grinding wheel 62 move up and down, so that the grinding wheel 62 contacts the optical lens. The controller 4 controls the second motor 61 to be energized, and the second motor 61 drives the grinding wheel 62 to rotate to grind the optical lens. The controller 4 controls the first motor 22 to drive the first lens contact head 23 to rotate, and then drives the optical lens to rotate, so as to grind different parts of the optical lens.
[0047] After the grinding is completed, the first screw 21 and the third screw 72 are rotated in the opposite direction to take out the grinded optical lens from the discharge notch 1 .
[0048] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An optical lens centering and edge grinding machine, characterized in that: It comprises a housing (5), a fixture, a grinding mechanism (6) and a centering mechanism (3); Shell (5): the upper end of the shell (5) is provided with a discharge notch (1), the lower part of the shell (5) is provided with a grinding mechanism (6), a fixture is provided between the left and right ends of the shell (5), the discharge notch (1) is located directly above the fixture, and the grinding mechanism (6) is located directly below the fixture; Centering mechanism (3): the centering mechanism (3) is installed between the front and rear ends of the housing (5), the centering mechanism (3) is located directly below the discharge notch (1), the centering mechanism (3) is located in the middle of the fixture, and the centering mechanism (3) limits the center of the optical lens to the center of the fixture.
2. The optical lens centering and edge grinding machine according to claim 1, characterized in that: The centering mechanism (3) is mainly composed of a first conflict wheel (31), a cross frame (32), a spring (33), a swing rod (34), a second conflict wheel (35), a conical wheel (36) and a second screw (37). The swing rod (34) has two members which are respectively rotated in the front and rear ends of the housing (5). The middle end of the swing rod (34) is provided with a second conflict wheel (35) which is rotated via a rotating shaft. The upper end of the swing rod (34) is laterally movable and interspersed with the cross frame (32). A spring (33) is fixed between the cross frame (32) and the swing rod (34). The end of the cross frame (32) is provided with a first conflict wheel (31) which is rotated via a rotating shaft. The two first conflict wheels (31) and the two second conflict wheels (35) are arranged in a circular array around the center of the clamp. There are two second screw rods (37) arranged in parallel, one end of the second screw rod (37) is threaded through one side of the housing (5), and the other end of the second screw rod (37) is movable through the other side of the housing (5), and a conical wheel (36) is disposed on the middle end of the second screw rod (37), and the two conical wheels (36) respectively abut against the sides of the two swing rods (34) that are away from each other.
3. The optical lens centering and edge grinding machine according to claim 2, characterized in that: The clamp is mainly composed of a power clamp (2) and a fixed clamp (7), wherein the power clamp (2) and the fixed clamp (7) are respectively installed in the left and right ends of the housing (5), and two first abutment wheels (31) and two second abutment wheels (35) are arranged in a circular array around the center of the power clamp (2) and the fixed clamp (7).
4. The optical lens centering and edge grinding machine according to claim 3, characterized in that: The power clamp (2) mainly consists of a first screw (21), a first motor (22) and a first lens contact head (23); the first screw (21) is threaded through the left side wall of the housing (5); the first screw (21) is located at one end of the housing (5) and is fixed with the first motor (22); the output end of the first motor (22) rotates through the end of the first screw (21) and is then fixed with the first lens contact head (23); two first contact wheels (31) and two second contact wheels (35) are arranged in a circular array around the center of the first lens contact head (23).
5. The optical lens centering and edge grinding machine according to claim 4, characterized in that: The fixed fixture (7) comprises a second lens abutment head (71) and a third screw (72), wherein the third screw (72) is threadedly passed through the right side wall of the housing (5), and the second lens abutment head (71) is rotatably mounted within one end of the third screw (72) located within the housing (5), wherein the second lens abutment head (71) and the first lens abutment head (23) have rotational centerlines located on the same straight line, i.e., the two first abutment wheels (31) and the two second abutment wheels (35) are arranged in a circular array around the center of the second lens abutment head (71).
6. The optical lens centering and edge grinding machine according to claim 5, characterized in that: The rotation centerline of the second lens abutment head (71) and the first lens abutment head (23) is located directly below the material discharge notch (1).
7. The optical lens centering and edge grinding machine according to claim 1, characterized in that: The grinding mechanism (6) comprises a second motor (61), a grinding wheel (62), a lifting seat (63) and an electric push rod (64); the electric push rod (64) is fixed in the lower end of the housing (5); the lifting seat (63) is fixed to the output end of the electric push rod (64); the second motor (61) is fixed to the side of the lifting seat (63); the output end of the second motor (61) rotates and penetrates into the lifting seat (63) and then fixes the grinding wheel (62).
Citation Information
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