Burr removing device for sheet metal machining

By using clamping and elastic adjustment mechanisms in the sheet metal processing device, the frosted belt is in contact with the upper and lower layers of the sheet metal at the same time, and the servo motor drive is used to deburn the upper and lower sides of the sheet metal, which solves the low efficiency of deburring of the traditional sheet metal. The problem of processing efficiency has been improved.

CN222155063UActive Publication Date: 2024-12-13SUZHOU FENGSENRUI METAL PRODUCTS CO LTD
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Patent Information

Application Number
CN202420922184.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-13
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

Traditional sheet metal deburring devices are inefficient because they can only polish one side of the sheet metal at a time, and they need to turn over and then deal with the other side, resulting in inefficient efficiency.

Method used

A burr removal device for sheet metal processing is designed, using a clamping mechanism to clamp the sheet metal between the frosted belts, and the frosted belt is made to contact with the upper and lower parts of the sheet metal through the tightness adjustment mechanism, using a servo motor Drive the frosted belt for synchronous rotation to achieve burring on both upper and lower surfaces of the sheet metal at the same time.

Benefits of technology

It improves the efficiency of sheet metal deburring, and can polish the upper and lower sides of sheet metal at the same time. It is suitable for sheet metal surfaces of different heights and is flexible to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a burr removing device for sheet metal machining, which comprises a support, a burr removing mechanism is mounted on the support and provided with a polishing abrasive belt, and two ends of the polishing abrasive belt are respectively in transmission connection with a first rotating roller and a second rotating roller. The metal plate is clamped between the polishing abrasive belts through the clamping mechanism, and the contact between the polishing abrasive belts and the upper and lower surfaces of the metal plate is adjusted through the tightness adjusting mechanism, so that the upper and lower surfaces of the metal plate can be polished and deburred at the same time, and the deburring efficiency is effectively improved; and under the adjustment of the tightness adjusting mechanism, the height of the part (the polishing abrasive belt part between the two first rollers) for polishing the metal plates in the polishing abrasive belt can be adjusted, so that the upper and lower surfaces of the metal plates with different heights can be polished, and the use is more flexible.
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Description

Technical Field

[0001] The utility model relates to the technical field of sheet metal burr removal, in particular to a burr removal device for sheet metal processing. Background Art

[0002] Sheet metal is a comprehensive cold processing technology for thin metal plates (usually less than 6mm), including shearing, punching / cutting / combining, folding, welding, riveting, splicing, forming (such as car body), etc. Its notable feature is that the thickness of the same part is consistent. The products processed by sheet metal technology are called sheet metal parts. After the sheet metal is produced, its surface usually has burrs, so the sheet metal needs to be deburred.

[0003] At present, the conventional sheet metal deburring device mainly uses a grinding belt to grind and deburr the surface of the sheet metal. However, only the top surface of the sheet metal can be deburred each time. Therefore, after the burrs on the upper surface of the sheet metal are removed, the sheet metal needs to be turned over and the other side of the sheet metal needs to be grinded and deburred. Therefore, the deburring efficiency of the sheet metal is low. Utility Model Content

[0004] In view of the problems existing in the existing burr removal device for sheet metal processing, the utility model is proposed.

[0005] Therefore, the purpose of the utility model is to provide a burr removal device for sheet metal processing, which solves the problem of low efficiency of sheet metal deburring in the current traditional sheet metal deburring device, which mainly uses a grinding belt to grind and deburr the surface of the sheet metal. However, only the top surface of the sheet metal can be deburred each time. Therefore, after the burrs on the upper surface of the sheet metal are removed, the sheet metal needs to be turned over and the other side of the sheet metal needs to be grinded and deburred.

[0006] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:

[0007] A burr removal device for sheet metal processing, comprising a bracket, a deburring mechanism is installed on the bracket, the deburring mechanism has a grinding belt, and two ends of the grinding belt are respectively connected to a first rotating roller and a second rotating roller;

[0008] Four sets of tension adjustment mechanisms and clamping mechanisms are installed on the bracket. The clamping mechanisms clamp the sheet metal to be deburred between the grinding belts, and the grinding belts are in contact with the top surface of the radius and the ground at the same time.

[0009] As a preferred solution of the burr removal device for sheet metal processing described in the utility model, the bracket includes a support column, the top end of the support column is fixedly connected to a top support plate, and the bottom end of the support column is fixedly connected to a bottom support plate.

[0010] As a preferred solution of the burr removal device for sheet metal processing described in the utility model, the first rotating roller and the second rotating roller are both rotatably connected to the support column through bearings, and the second rotating roller is transmission-connected to a driving assembly.

[0011] As a preferred solution of the burr removal device for sheet metal processing described in the utility model, the driving assembly includes a servo motor installed on a support column, an active synchronous wheel is fixedly installed on the output shaft of the servo motor, the active synchronous wheel is connected to the driven synchronous belt through a synchronous belt transmission, and the driven synchronous belt is fixedly installed on the first rotating roller.

[0012] As a preferred solution of the burr removal device for sheet metal processing described in the utility model, the upper two groups of tightness adjustment mechanisms can be detachably mounted on the top support plate, and the lower two groups of tightness adjustment mechanisms can be detachably mounted on the bottom support plate.

[0013] As a preferred solution of the burr removal device for sheet metal processing described in the utility model, wherein: the tightness adjustment mechanism includes a first electric push rod and a second electric push rod, a first wheel frame is detachably mounted on one end of the first electric push rod, and a first roller is rotatably connected to the first wheel frame through a bearing;

[0014] A second wheel frame is detachably mounted on one end of the second electric push rod, and a second roller is rotatably connected to the second wheel frame via a bearing.

[0015] As a preferred solution of the burr removal device for sheet metal processing described in the utility model, the clamping mechanism includes a frame fixedly mounted on the top support plate, a third electric push rod is detachably mounted on the frame, and a clamping plate is detachably mounted on the other end of the third electric push rod.

[0016] As a preferred solution of the burr removal device for sheet metal processing described in the utility model, wherein: the clamping mechanism also includes a support assembly;

[0017] The support assembly comprises a fourth electric push rod mounted on the frame, a transverse plate is fixedly mounted on the top end of the fourth electric push rod, and a roller is rotatably connected to the transverse plate via a bearing.

[0018] Compared with existing technologies:

[0019] 1. The sheet metal is clamped between the grinding belts by setting a clamping mechanism, and the contact between the grinding belts and the upper and lower surfaces of the sheet metal is adjusted by the tension adjustment mechanism, so that the upper and lower surfaces of the sheet metal can be polished and deburred at the same time, thereby effectively improving the deburring efficiency;

[0020] 2. Under the adjustment of the tension adjustment mechanism, the height of the part of the grinding belt that grinds the sheet metal (the grinding belt part between the two first rollers) can be adjusted, so that the upper and lower surfaces of sheet metals of different heights can be grinded, making it more flexible to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A schematic diagram of the structure provided for Example 1 of the utility model;

[0022] Figure 2 A side view of the clamping mechanism provided in Example 1 of the utility model;

[0023] Figure 3 A side view of the clamping mechanism provided in Example 2 of the utility model;

[0024] Figure 4 This is a top view of the horizontal plate provided in Example 2 of the utility model.

[0025] In the figure: support column 1, bottom support plate 2, top support plate 3, frame 4, first rotating roller 5, second rotating roller 6, grinding belt 7, servo motor 8, first support connecting seat 9, first electric push rod 10, third support connecting seat 11, first wheel frame 12, first roller 13, second support seat 14, second electric push rod 15, second roller 16, second wheel frame 17, fourth support connecting seat 18, clamping plate 19, fifth support connecting seat 20, third electric push rod 21, sixth support connecting seat 22, cross plate 23, fourth electric push rod 24, roller 25. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solutions and advantages of the present invention more clear, the implementation methods of the present invention will be further described in detail below with reference to the accompanying drawings.

[0027] Embodiment 1:

[0028] The utility model provides a burr removal device for sheet metal processing, please refer to Figure 1-2 , comprising a bracket, on which a deburring mechanism is installed, the deburring mechanism having a grinding belt 7, and both ends of the grinding belt 7 are respectively connected to a first rotating roller 5 and a second rotating roller 6;

[0029] Four sets of tension adjustment mechanisms and clamping mechanisms are installed on the bracket. The clamping mechanism clamps the sheet metal to be deburred between the grinding belts 7, and the grinding belts 7 are in contact with the top surface of the radius and the ground at the same time.

[0030] The bracket includes a support column 1 , a top support plate 3 is fixedly connected to the top end of the support column 1 , and a bottom support plate 2 is fixedly connected to the bottom end of the support column 1 .

[0031] The first rotating roller 5 and the second rotating roller 6 are both rotatably connected to the support column 1 through bearings, and the second rotating roller 6 is transmission-connected to a driving assembly.

[0032] The driving assembly includes a servo motor 8 mounted on the support column 1 , an active synchronous wheel is fixedly mounted on the output shaft of the servo motor 8 , the active synchronous wheel is connected to a driven synchronous belt through a synchronous belt transmission, and the driven synchronous belt is fixedly mounted on the first rotating roller 5 .

[0033] The two upper sets of tension adjustment mechanisms are detachably mounted on the top support plate 3 , and the two lower sets of tension adjustment mechanisms are detachably mounted on the bottom support plate 2 .

[0034] The tension adjustment mechanism includes a first electric push rod 10 and a second electric push rod 15, one end of the first electric push rod 10 is detachably mounted with a first wheel frame 12, and the first wheel frame 12 is rotatably connected to a first roller 13 through a bearing; one end of the second electric push rod 15 is detachably mounted with a second wheel frame 17, and the second roller 16 is rotatably connected to the second wheel frame 17 through a bearing; a first support connection seat 9 and a second support seat 14 are welded on the top support plate 3 and the bottom support plate 2, and a third support connection seat 11 and a fourth support connection seat 18 are welded on the first wheel frame 12 and the second wheel frame 17, respectively, the first support connection seat 9 and the third support connection seat 11 are commonly plugged in between the first electric push rod 10, and the first support connection seat 9 and the third support connection seat 11 are both fixed to the first electric push rod 10 by bolts; and the second support seat 14 and the fourth support connection seat 18 are commonly plugged in between the second electric push rod 15, and the second support seat 14 and the fourth support connection seat 18 are both fixed to the second electric push rod 15 by bolts;

[0035] The first electric push rod 10 drives the first roller 13 to press down the grinding belt 7, so that the grinding belt 7 between the two first rollers 13 is in close contact with the sheet metal; at this time, the second electric push rod 15 contracts and drives the second roller 16 to rise, thereby pulling the grinding belt 7 upward, thereby tightening the grinding belt 7.

[0036] The clamping mechanism includes a frame 4 fixedly mounted on the top support plate 3, and a third electric push rod 21 is detachably mounted on the frame 4. Specifically, a fifth support connecting seat 20 is welded on the frame 4, and one end of the third electric push rod 21 close to the frame 4 is inserted into the fifth support connecting seat 20, and the fifth support connecting seat 20 and the third electric push rod 21 are fixed by bolts. A clamping plate 19 is detachably mounted on the other end of the third electric push rod 21, and a sixth support connecting seat 22 is welded on the clamping plate 19, and one end of the third electric push rod 21 is inserted into the sixth support connecting seat 22, and the sixth support connecting seat 22 and the third electric push rod 21 are fixed by bolts; a rubber pad (not shown in the figure) is bonded to the clamping plate 19, so that the third electric push rod 21 is used to drive the clamping plate 19 to approach the sheet metal and clamp the sheet metal tightly.

[0037] During specific use, the sheet metal is placed between the grinding belts 7, the third electric push rod 21 extends to drive the clamping plate 19 to approach the sheet metal and clamp the sheet metal; the first electric push rod 10 drives the first roller 13 to press down the grinding belt 7, so that the grinding belt 7 between the two first rollers 13 is in close contact with the sheet metal; at this time, the second electric push rod 15 contracts and drives the second roller 16 to rise, thereby pulling the grinding belt 7 upward, thereby tightening the grinding belt 7, and then starting the servo motor 8 to drive the grinding belt 7 to operate, so that the sheet metal and the grinding belt 7 are in friction contact, completing the grinding and deburring operation of the sheet metal.

[0038] Embodiment 2:

[0039] Refer to the attached Figure 3-4 , which is different from Example 1 in that: the clamping mechanism further includes a supporting assembly;

[0040] The supporting assembly includes a fourth electric push rod 24 installed on the frame 4, and a cross plate 23 is fixedly installed on the top of the fourth electric push rod 24, and a roller 25 is rotatably connected to the cross plate 23 through a bearing; at this time, the roller 25 supports the grinding belt 7 part and the sheet metal under the sheet metal, thereby avoiding the influence of the gravity of the sheet metal.

[0041] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A burr removal device for sheet metal processing, comprising a bracket, on which a deburring mechanism is mounted, characterized in that: The deburring mechanism comprises a grinding belt (7), and the two ends of the grinding belt (7) are respectively connected to a first rotating roller (5) and a second rotating roller (6) in a transmission manner; Four sets of tension adjustment mechanisms and clamping mechanisms are installed on the bracket, and the clamping mechanisms clamp the sheet metal to be deburred between the grinding belts (7), and the grinding belts (7) are in contact with the top surface of the radius and the ground at the same time.

2. A burr removal device for sheet metal processing according to claim 1, characterized in that: The bracket comprises a support column (1), the top end of the support column (1) is fixedly connected to a top support plate (3), and the bottom end of the support column (1) is fixedly connected to a bottom support plate (2).

3. The burr removal device for sheet metal processing according to claim 1, characterized in that: The first rotating roller (5) and the second rotating roller (6) are both rotatably connected to the support column (1) via bearings, and the second rotating roller (6) is transmission-connected to a driving assembly.

4. A burr removal device for sheet metal processing according to claim 3, characterized in that: The driving assembly comprises a servo motor (8) mounted on a support column (1), an active synchronous wheel being fixedly mounted on an output shaft of the servo motor (8), the active synchronous wheel being connected to a driven synchronous belt via a synchronous belt transmission, and the driven synchronous belt being fixedly mounted on a first rotating roller (5).

5. The burr removal device for sheet metal processing according to claim 1, characterized in that: The upper two sets of tension adjustment mechanisms are detachably mounted on the top support plate (3), and the lower two sets of tension adjustment mechanisms are detachably mounted on the bottom support plate (2).

6. The burr removal device for sheet metal processing according to claim 5, characterized in that: The tension adjustment mechanism comprises a first electric push rod (10) and a second electric push rod (15); a first wheel frame (12) is detachably mounted on one end of the first electric push rod (10); and a first roller (13) is rotatably connected to the first wheel frame (12) via a bearing; A second wheel frame (17) is detachably mounted on one end of the second electric push rod (15), and a second roller (16) is rotatably connected to the second wheel frame (17) via a bearing.

7. The burr removal device for sheet metal processing according to claim 1, characterized in that: The clamping mechanism comprises a frame (4) fixedly mounted on the top support plate (3), a third electric push rod (21) being detachably mounted on the frame (4), and a clamping plate (19) being detachably mounted on the other end of the third electric push rod (21).

8. The burr removal device for sheet metal processing according to claim 7, characterized in that: The clamping mechanism also includes a support assembly; The support assembly comprises a fourth electric push rod (24) mounted on the frame (4), a transverse plate (23) being fixedly mounted on the top end of the fourth electric push rod (24), and a roller (25) being rotatably connected to the transverse plate (23) via a bearing.