Plate double-face sanding automatic production line
By designing an automated double-sided sanding production line of sheets, using loading, flipping, second sanding and cutting mechanisms, the automatic flipping and double-sided sanding treatment of sheets are realized, and the manual flipping in the existing technology is solved. The problems of high labor intensity and low efficiency have improved production efficiency and quality.
Patent Information
- Application Number
- CN202420931757.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing sheet production lines require manual flip sanding, resulting in high labor intensity and low sanding efficiency, affecting the production efficiency of the enterprise.
Design an automatic production line for double-sided sanding of the sheet, including loading, first sanding, flipping, second sanding and loading mechanism, and realize automatic flipping and double-sided sanding of the sheet through the conveying mechanism to reduce manual operation .
Automatic sanding production of sheets is realized, sanding efficiency and quality is improved, manual operation is reduced, and labor intensity is reduced.
Smart Images

Figure CN222155085U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plate production, in particular to an automatic production line for double-sided sanding of plates. Background Art
[0002] With the rapid development of modern society, various types of buildings have sprung up like mushrooms after a spring rain, and the demand for panels used for building surfaces has continued to increase. Panels are materials laid or painted on the surface of buildings to play the role of decoration, heat preservation, and beautification of the environment. They integrate materials, technology, design, and aesthetics, and are an important material basis for architectural decoration projects.
[0003] After the plate is manufactured, it is necessary to sand both sides of the plate to make the surface of the plate beautiful and smooth. In the prior art, when sanding the plate, one side of the plate is first sanded by a sanding machine. After the sanding is completed, the plate is turned over manually and the other side is sanded. Since manual turning is required, the labor intensity is high and the sanding efficiency of the material is low, which is not conducive to the development of the enterprise. Utility Model Content
[0004] The utility model aims to provide an automatic production line for double-sided sanding of plates which can reduce manual operations and improve production efficiency.
[0005] In order to solve the above technical problems, the present invention can be implemented by adopting the following technical solutions:
[0006] A double-sided sanding automatic production line for plates comprises a feeding mechanism, a first sanding machine, a turning mechanism, a second sanding machine and a feeding mechanism. The feeding mechanism, the first sanding machine, the turning mechanism, the second sanding machine and the feeding mechanism are arranged in sequence along the sanding production direction of the plates, and a conveying mechanism is arranged between the first sanding machine and the turning mechanism, and between the second sanding machine and the turning mechanism. The feeding mechanism is used for feeding and transporting the plates, the first sanding machine and the second sanding machine are used for sanding the surfaces of the plates, the turning mechanism is used for turning the plates 180 degrees, and the feeding mechanism is used for unloading and transporting the plates after the sanding treatment.
[0007] In one embodiment, the feeding mechanism includes a feeding support frame, a feeding transport module and a feeding conveyor belt. The feeding conveyor belt is connected to one side of the first sanding machine. The feeding support frame is horizontally mounted on the feeding conveyor belt. The feeding transport module is arranged on the feeding support frame and is located above the feeding conveyor belt.
[0008] In one of the embodiments, the loading and transporting module includes a loading transverse movement unit and a loading longitudinal movement unit. The loading transverse movement unit is arranged on the loading support frame, and the loading longitudinal movement unit is connected to the loading transverse movement unit. The loading transverse movement unit drives the loading longitudinal movement unit to move transversely. The loading longitudinal movement unit is connected to a loading suction plate, and the loading longitudinal movement unit drives the loading suction plate to move longitudinally.
[0009] In one embodiment, the flip mechanism includes a flip base, a driving assembly and a flip bracket, the driving assembly and the flip bracket are respectively connected to the flip base, and the driving assembly is connected to the flip bracket and can drive the flip bracket to rotate 180° clockwise or counterclockwise.
[0010] In one of the embodiments, the flip bracket is provided with a feeding track, and the feeding track includes an upper track and a lower track provided directly below the upper track, and the plate is transported between the upper track and the lower track.
[0011] In one of the embodiments, the unloading mechanism includes an unloading support frame, an unloading transport module and an unloading conveyor belt. The unloading conveyor belt is connected to one side of the second sanding machine. The unloading support is cross-mounted on the unloading conveyor belt. The unloading transport module is arranged on the unloading support frame and is located above the unloading conveyor belt.
[0012] In one of the embodiments, the material unloading and handling module includes a material unloading transverse movement unit and a material unloading longitudinal movement unit. The material unloading transverse movement unit is arranged on the material unloading support frame, and the material unloading longitudinal movement unit is connected to the material unloading transverse movement unit, and the material unloading transverse movement unit drives the material unloading longitudinal movement unit to move transversely, and the material unloading longitudinal movement unit is connected to the material unloading suction plate, and the material unloading longitudinal movement unit drives the material unloading suction plate to move longitudinally.
[0013] In one embodiment, the conveying mechanism is a roller conveyor. Beneficial Effects
[0014] The utility model discloses an automatic production line for double-sided sanding of a plate. A feeding mechanism automatically feeds the plate and feeds the plate to a first sanding machine. The first sanding machine sands one side of the plate. After the sanding of this side is completed, the plate is conveyed to a transmission mechanism, and then conveyed to a flipping mechanism by the transmission mechanism. The flipping mechanism automatically flips the plate 180 degrees. After the flipping is completed, the plate is conveyed to a second sanding machine by the transmission mechanism. The second sanding machine sands the other side of the plate. After the sanding of this side, the plate is conveyed to a unloading mechanism. The unloading mechanism automatically transports and unloads the plate after the sanding of both sides is completed. Finally, automatic feeding, automatic sanding, automatic flipping and automatic unloading are used to realize automatic sanding production of the plate, thereby reducing manual operation and improving the sanding efficiency and quality of the plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the structure of the automatic production line for double-sided sanding of plates of the utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the loading and handling module of the automatic production line for double-sided sanding of plates of the utility model;
[0017] Figure 3 It is a schematic diagram of the structure of the turning mechanism of the automatic production line for double-sided sanding of plates of the utility model.
[0018] As shown in the attached figure:
[0019] 100, feeding mechanism; 110, feeding support frame; 120, feeding handling module; 121, feeding transverse movement unit; 122, feeding longitudinal movement unit; 123, feeding suction plate; 130, feeding conveyor belt;
[0020] 200, first sanding machine;
[0021] 300, turning mechanism; 310, turning base; 320, driving assembly; 330, turning bracket; 340, feeding track; 341, upper track; 342, lower track;
[0022] 400, second sanding machine;
[0023] 500, unloading mechanism;
[0024] 600. Transmission mechanism. DETAILED DESCRIPTION
[0025] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.
[0026] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may also be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. In contrast, when an element is referred to as being "directly on" another element, there is no intermediate element. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only."
[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0028] See also Figures 1 to 3 A double-sided sanding automatic production line for a plate comprises a feeding mechanism 100, a first sanding machine 200, a turning mechanism 300, a second sanding machine 400 and a feeding mechanism 500. The feeding mechanism 100, the first sanding machine 200, the turning mechanism 300, the second sanding machine 400 and the feeding mechanism 500 are sequentially arranged along the sanding production direction of the plate, and a conveying mechanism 600 is arranged between the first sanding machine 200 and the turning mechanism 300, and between the second sanding machine 400 and the turning mechanism 300. The feeding mechanism 100 is used for feeding and transporting the plate, the first sanding machine 200 and the second sanding machine 400 are used for sanding the surface of the plate, the turning mechanism 300 is used for turning the plate 180°, and the feeding mechanism 500 is used for unloading and transporting the plate after the sanding treatment.
[0029] Specifically, in this embodiment, when sanding both sides of the plate, a certain number of plates are stacked at the feeding mechanism 100, and the feeding mechanism 100 sequentially feeds the stacked plates, and feeds the plates to the first sanding machine 200, and the first sanding machine 200 sands one side of the plate. After the plate is sanded, the plate is transported to the flipping mechanism 300 through the conveying mechanism 600, and the flipping mechanism 300 automatically flips the plate 180°. After the flipping is completed, the conveying mechanism 600 transports the plate to the second sanding machine 400. , the other side of the plate is sanded by the second sanding machine 400. After the sanding of this side is completed, the second sanding machine 400 will transport the plate to the unloading mechanism 500, and the unloading mechanism 500 will unload and stack the plates that have been sanded on both sides. When the plates are stacked to a certain number, they are moved away by a manually operated forklift or other equipment, and finally the automatic sanding production of both sides of the plate is realized. Through automatic loading, automatic sanding, automatic turning and automatic unloading, the automatic sanding production of the plate is realized, thereby reducing manual operation and improving the sanding efficiency and quality of the plate.
[0030] In addition, the first sanding machine 200 and the second sanding machine 400 in this embodiment have the same structure and are prior art, commonly available in the market, and easy to purchase (Fulite Transmission Mechanism Co., Ltd., Pingyang County, Zhejiang Province, model: MBF40-Y4-C), so they will not be described in detail here.
[0031] See also Figure 2 In order to realize automatic loading of the plate, the loading mechanism 100 in this embodiment includes a loading support frame 110, a loading and transporting module 120 and a loading conveyor belt 130. The loading conveyor belt 130 is connected to one side of the first sanding machine 200. The loading support frame 110 is horizontally mounted on the loading conveyor belt 130. The loading and transporting module 120 is arranged on the loading support frame 110 and is located above the loading conveyor belt 130. The loading and transporting module 120 includes a loading transverse movement unit 121 and a loading longitudinal movement unit 122. The loading transverse movement unit 121 is arranged on the loading support frame 110, and the loading longitudinal movement unit 122 is connected to the loading transverse movement unit 121. The loading transverse movement unit 121 drives the loading longitudinal movement unit 122 to move transversely. The loading longitudinal movement unit 122 is connected to a loading suction plate 123, and the loading longitudinal movement unit 122 drives the loading suction plate 123 to move longitudinally.
[0032] When the plates are automatically loaded, a worker places a certain number of stacked plates on one side below the loading support frame 110, and then the loading lateral movement unit 121 and the loading longitudinal movement unit 122 drive the loading suction plate 123 to move to the plates, and the plates are sucked by the loading suction plate 123. After the plates are sucked, the loading lateral movement unit 121 and the loading longitudinal movement unit 122 move the sucked plates to the loading conveyor belt 130, and the loading suction plate 123 places the sucked plates on the loading conveyor belt 130, and the loading conveyor belt 130 conveys the plates to the first sanding machine 200, thereby completing the automatic loading of the plates, reducing manual operations, reducing labor intensity, and improving the sanding efficiency of the plates.
[0033] At the same time, in this embodiment, the unloading mechanism 500 has the same structure as the loading mechanism 100. The unloading mechanism 500 includes an unloading support frame, an unloading transport module and an unloading conveyor belt. The unloading conveyor belt is connected to one side of the second sanding machine 400. The unloading support is cross-mounted on the unloading conveyor belt. The unloading transport module is arranged on the unloading support frame and is located above the unloading conveyor belt. The unloading transport module includes an unloading transverse movement unit and an unloading longitudinal movement unit. The unloading transverse movement unit is arranged on the unloading support frame, and the unloading longitudinal movement unit is connected to the unloading transverse movement unit, and the unloading transverse movement unit drives the unloading longitudinal movement unit to move transversely. The unloading longitudinal movement unit is connected to a unloading suction disk, and the unloading longitudinal movement unit drives the unloading suction disk to move longitudinally.
[0034] After both sides of the plate have been sanded, the second sanding machine 400 will transport the plate to the connected unloading conveyor belt, and the unloading transverse movement unit and the unloading longitudinal movement unit will drive the unloading suction plate to move to the unloading conveyor belt, and the unloading suction plate will absorb the plate on the unloading conveyor belt. After absorption, the unloading transverse movement unit and the unloading longitudinal movement unit will drive the unloading suction plate to move to one side of the unloading conveyor belt, and stack the plates sanded on both sides in sequence. After a certain number of stackings, they can be transported away manually by forklifts or other equipment, and finally the automatic unloading of the plates is realized, thereby reducing manual operations and improving the sanding production efficiency of the plates.
[0035] The loading transverse movement unit 121, loading longitudinal movement unit 122, loading conveyor belt 130, unloading transverse movement unit, unloading longitudinal movement unit and unloading conveyor belt are all structures in the prior art and are driven by cylinders, so the specific structure is not repeated here.
[0036] See also Figure 3 After one side of the plate is sanded, the plate needs to be turned over and the other side needs to be sanded. In order to realize automatic turning over of the plate, the flipping mechanism 300 in this embodiment includes a flipping base 310, a driving component 320 and a flipping bracket 330. The driving component 320 and the flipping bracket 330 are respectively on the flipping base 310, and the driving component 320 is connected to the flipping bracket 330, and can drive the flipping bracket 330 to rotate 180° clockwise or counterclockwise. At the same time, the flipping bracket 330 is provided with a feeding track 340, and the feeding track 340 includes an upper track 341 and a lower track 342 arranged directly below the upper track 341. The plate is transported between the upper track 341 and the lower track 342.
[0037] After the first sanding machine 200 sands one side of the plate, the conveying mechanism 600 conveys the plate and conveys the plate to the feeding track 340 of the flip bracket 330. After the plate enters the corresponding position in the feeding track 340, the driving assembly 320 is started and drives the flip bracket 330 to rotate 180 degrees to achieve clockwise or counterclockwise rotation to flip the plate. After the flip is completed, the upper track 341 and the lower track 342 will move the plate from the flipping The bracket 330 is transported out and transported to the conveying mechanism 600 again. The conveying mechanism 600 transports the plate to the second sanding machine 400, and the second sanding machine 400 sands the other side of the plate. Finally, the plate is automatically turned over by the flipping mechanism 300, thereby realizing automatic double-sided sanding of the plate without manual turning, thereby improving the sanding production efficiency of the plate. The flipping mechanism 300 is a prior art, and the specific structure can refer to Chinese patent: 2018213557318.
[0038] Finally, the conveying mechanism 600 in this embodiment is a roller conveyor. Through the roller conveyor, dust can be dropped to a certain extent after the plate is sanded, thereby preventing dust from accumulating on the conveying mechanism 600, thereby improving the conveying effect of the plate.
[0039] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Any technician in the industry can smoothly implement the utility model according to the drawings shown in the specification and the above description; however, any equivalent changes, modifications and evolutions made by any technician familiar with the profession without departing from the scope of the technical solution of the utility model using the technical content disclosed above are all equivalent embodiments of the utility model; at the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the utility model are still within the scope of protection of the technical solution of the utility model.
Claims
1. An automatic production line for double-sided sanding of plates, characterized by: It includes a feeding mechanism, a first sanding machine, a turning mechanism, a second sanding machine and a feeding mechanism. The feeding mechanism, the first sanding machine, the turning mechanism, the second sanding machine and the feeding mechanism are arranged in sequence along the sanding production direction of the plate, and a conveying mechanism is arranged between the first sanding machine and the turning mechanism, and between the second sanding machine and the turning mechanism. The feeding mechanism is used for loading and transporting the plate, the first sanding machine and the second sanding machine are used for sanding the surface of the plate, the turning mechanism is used for turning the plate 180°, and the feeding mechanism is used for unloading and transporting the plate after sanding treatment.
2. The automatic production line for double-sided sanding of plates according to claim 1 is characterized by: The feeding mechanism includes a feeding support frame, a feeding transport module and a feeding conveyor belt. The feeding conveyor belt is connected to one side of the first sanding machine. The feeding support frame is horizontally mounted on the feeding conveyor belt. The feeding transport module is arranged on the feeding support frame and is located above the feeding conveyor belt.
3. The automatic production line for double-sided sanding of plates according to claim 2 is characterized by: The loading and handling module includes a loading transverse movement unit and a loading longitudinal movement unit. The loading transverse movement unit is arranged on the loading support frame, and the loading longitudinal movement unit is connected to the loading transverse movement unit. The loading transverse movement unit drives the loading longitudinal movement unit to move transversely. The loading longitudinal movement unit is connected to a loading suction plate, and the loading longitudinal movement unit drives the loading suction plate to move longitudinally.
4. The automatic production line for double-sided sanding of plates according to claim 1 is characterized in that: The flip mechanism comprises a flip base, a driving assembly and a flip bracket. The driving assembly and the flip bracket are respectively on the flip base, and the driving assembly is connected to the flip bracket and can drive the flip bracket to rotate 180° clockwise or counterclockwise.
5. The automatic production line for double-sided sanding of plates according to claim 4 is characterized by: The flip bracket is provided with a feeding track, and the feeding track comprises an upper track and a lower track arranged directly below the upper track, and the plate is transported between the upper track and the lower track.
6. The automatic production line for double-sided sanding of plates according to claim 1 is characterized by: The unloading mechanism includes an unloading support frame, an unloading transport module and an unloading conveyor belt. The unloading conveyor belt is connected to one side of the second sanding machine. The unloading support is cross-mounted on the unloading conveyor belt. The unloading transport module is arranged on the unloading support frame and is located above the unloading conveyor belt.
7. The automatic production line for double-sided sanding of plates according to claim 6 is characterized by: The material unloading and handling module includes a material unloading transverse movement unit and a material unloading longitudinal movement unit. The material unloading transverse movement unit is arranged on the material unloading support frame, and the material unloading longitudinal movement unit is connected to the material unloading transverse movement unit, and the material unloading transverse movement unit drives the material unloading longitudinal movement unit to move transversely, and the material unloading longitudinal movement unit is connected to the material unloading suction plate, and the material unloading longitudinal movement unit drives the material unloading suction plate to move longitudinally.
8. The automatic production line for double-sided sanding of plates according to claim 1 is characterized by: The conveying mechanism is a roller conveyor.
