Door pocket polishing and grooving all-in-one machine

By designing a door sleeve grinding and groove opening integrated machine in wood processing, using inclined transmission rollers, parallel transmission rollers and synchronous transmission mechanisms, the automatic operation of groove and grinding is realized, and the separation operation of groove and grinding in the prior art is solved. The low efficiency and safety hazards improve processing efficiency and accuracy.

CN222155919UActive Publication Date: 2024-12-13JIANGSHANFENGHE HOME FURNISHING CO LTD
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Patent Information

Application Number
CN202420825733.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-20
Publication Date
2024-12-13
Estimated Expiration
2034-04-20

AI Technical Summary

Technical Problem

In the existing wood processing, the groove and grinding operations are carried out separately, which leads to the processing personnel need to frequently move the wood boards, which is time-consuming and labor-consuming, and the groove efficiency is low and there are safety risks. The shaking of the wood board during the groove is affected by the accuracy.

Method used

Design a door sleeve grinding and groove opening machine, adopts a synchronous positioning transmission structure with an inclined transmission roller and a parallel transmission roller, synchronous transmission groove mechanism and a synchronous pressing transmission wheel structure, realizes automatic operation of groove opening and grinding, instead of manual push, Ensure stable transfer of the board and high accuracy.

Benefits of technology

It improves processing efficiency, reduces physical energy consumption caused by manual push, prevents shaking of the board, improves the accuracy and aesthetics of grooves, realizes automatic grinding and groove opening, and enhances the convenience and safety of processing personnel.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222155919U_ABST
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Abstract

The utility model belongs to the technical field of wood processing, and particularly relates to a door pocket polishing and grooving all-in-one machine which comprises a machine body, a positioning input mechanism is installed at one end of the machine body, and the positioning input mechanism comprises an inclined conveying roller, a parallel conveying roller, a positioning baffle and a synchronous positioning conveying structure. The inclined conveying rollers and the parallel conveying rollers are sequentially installed at the left end of the machine body from outside to inside, positioning baffles used for positioning and inputting wood boards are arranged on the machine body and located on one sides of the inclined conveying rollers and the parallel conveying rollers, and a synchronous positioning conveying structure is arranged on one side of the machine body and located above the parallel conveying rollers. The grooving and polishing all-in-one machine is adopted, so that a wood plate is prevented from being manually moved back and forth; the inclined conveying rollers and the parallel conveying rollers are matched with the synchronous positioning conveying structure to replace manual pushing of battens for feeding, the synchronous transmission mechanism is matched with the synchronous pressing conveying wheel structure to replace manual pushing of battens for grooving, shaking in the door pocket plate grooving process is prevented, and the grooving precision and efficiency are improved; and convenience and safety are brought to personnel.
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Description

Technical Field

[0001] The utility model belongs to the technical field of wood processing, and in particular relates to an integrated door cover grinding and grooving machine. Background Art

[0002] Door covers are commonly used interior decoration materials that are both beautiful and practical. During the processing, installation grooves of fixed width and depth need to be opened for easy installation. Since the requirements for rotation speed for grooving and grinding are different, the machines for grooving and grinding are currently separate. Therefore, grooving and grinding are operated separately during processing. Processing personnel need to move wooden boards back and forth, which is time-consuming and labor-intensive, brings trouble to processing personnel, and reduces processing efficiency. Moreover, during the grooving process, processing personnel are required to move the wooden strips to the grooving machine. During the grooving process, the wooden strips are manually pushed to groove, which consumes a lot of physical strength of the workers, has low grooving efficiency, and has certain safety hazards.

[0003] The existing wood strip slotting machine will vibrate when the wood board moves forward to slot, which affects the slotting accuracy and appearance. It lacks the function of not only positioning and pressing the wood board, but also synchronously driving the slotting and conveying the slotted wood board out.

[0004] In view of this, we proposed an all-in-one door frame grinding and grooving machine. Utility Model Content

[0005] To solve the problems raised in the above background technology. The utility model provides a door cover grinding and grooving integrated machine, which uses an integrated machine to operate grooving and grinding, avoiding the need for processing personnel to move wooden boards back and forth, saving time and effort, and improving processing efficiency; and the inclined transmission roller and the parallel transmission roller cooperate with the synchronous positioning transmission structure to replace the manual pushing of wood strips for feeding, and the synchronous transmission mechanism on the synchronous transmission grooving mechanism cooperates with the synchronous pressing transmission wheel structure to replace the manual pushing of wood strips for grooving, which brings convenience and safety to processing personnel, realizes automated grinding and grooving, and improves grooving efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a door cover grinding and grooving integrated machine, comprising a machine body, a positioning input mechanism is installed on one end of the machine body, the positioning input mechanism comprises an inclined transmission roller, a parallel transmission roller, a positioning baffle and a synchronous positioning transmission structure, the inclined transmission roller and the parallel transmission roller are sequentially installed on the left end of the machine body from the outside to the inside, a positioning baffle for positioning and inputting a wooden board is provided on one side of the inclined transmission roller and the parallel transmission roller on the machine body, and a synchronous positioning transmission structure is provided above the parallel transmission roller on one side of the machine body;

[0007] A grinding mechanism is installed in the middle of the machine body near the parallel transmission rollers;

[0008] It also includes a synchronous transmission slotting mechanism arranged inside the body, on which a slotting bin is installed through a bracket; a synchronous transmission mechanism located in the same plane as the parallel transmission roller is arranged inside the synchronous transmission slotting mechanism, and a synchronous pressing transmission wheel structure adapted to the synchronous transmission mechanism is installed on the top of the body through a frame;

[0009] The grinding mechanism and the top of the slotting bin are connected to a vacuum cleaner installed on the machine body through a vacuum pipe.

[0010] As a preferred solution of the door cover grinding and grooving integrated machine of the utility model, the synchronous positioning transmission structure includes a positioning cylinder, a pressure plate is connected to the bottom driving end of the positioning cylinder, and positioning synchronous rollers are connected to both sides of the pressure plate through connecting rods.

[0011] As a preferred solution of the door frame grinding and grooving integrated machine of the utility model, the synchronous transmission mechanism includes a driving motor, a supporting transmission block, and a transmission chain; the transmission chain is installed in the transmission groove of the synchronous transmission grooving mechanism through a transmission chain shaft, and the transmission chain is connected to the driving motor installed on the outside of the synchronous transmission grooving mechanism; supporting transmission blocks are arranged at intervals on the transmission chain.

[0012] As a preferred solution of the door frame grinding and grooving integrated machine of the utility model, the top of the synchronous pressing transmission wheel structure is connected to the frame through a lifting cylinder, and the synchronous pressing transmission wheel structure consists of a lifting plate and a synchronous pressing wheel, and multiple synchronous pressing wheels are installed at the bottom of the lifting plate through a wheel axle.

[0013] As a preferred solution of the door cover grinding and grooving integrated machine of the utility model, a grooving motor is installed on the outer wall of the grooving bin, and a grooving tool connected to the driving shaft of the grooving motor is installed in the grooving bin.

[0014] As a preferred solution of the door cover grinding and grooving integrated machine of the utility model, a grinding motor is installed on the top of the grinding mechanism, and a grinding disc driven and connected to the grinding motor is installed inside the grinding mechanism.

[0015] As a preferred solution of the door cover grinding and grooving integrated machine of the utility model, a controller for controlling the driving motor, the positioning cylinder, the grinding motor and the grooving motor is also installed on the machine body.

[0016] As a preferred solution of the door cover grinding and grooving all-in-one machine of the utility model, support feet are installed at the bottom of the machine body.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] The utility model uses an integrated machine for grooving and grinding, thus avoiding the need for processing personnel to move wooden boards back and forth, saving time and effort and improving processing efficiency. In addition, the inclined transmission roller and the parallel transmission roller cooperate with the synchronous positioning transmission structure to replace the manual pushing of wooden strips for feeding, and the synchronous transmission mechanism on the synchronous transmission grooving mechanism cooperates with the synchronous pressing transmission wheel structure to replace the manual pushing of wooden strips for grooving, thus preventing the door cover from shaking during grooving, improving the grooving accuracy and aesthetics. It brings convenience and safety to the processing personnel, realizes automated grinding and grooving, and improves the grooving efficiency.

[0019] The vacuum cleaner removes dust and wood chips on the grinding mechanism and the slots of the door sleeve inside the slotting bin through the vacuum tube. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0021] Figure 1 This is a schematic diagram of the overall structure of a door cover grinding and grooving integrated machine according to the utility model;

[0022] Figure 2 This is a front view structural schematic diagram of a door cover grinding and grooving integrated machine of the utility model;

[0023] Figure 3 This is a schematic diagram of the top view of the structure of a door cover grinding and grooving integrated machine of the utility model;

[0024] Figure 4 for Figure 3 Schematic diagram of the cross-sectional structure of the isometric view of the AA surface;

[0025] Figure 5 The utility model is a structural schematic diagram of a positioning input mechanism in a door cover grinding and grooving all-in-one machine.

[0026] Description of Figure Numbers:

[0027] 1. Machine body; 3. Inclined transmission roller; 4. Parallel transmission roller; 5. Positioning baffle; 7. Grinding mechanism; 9. Synchronous pressing transmission wheel structure; 11. Support foot; 12. Controller; 13. Lifting cylinder;

[0028] 2. Synchronous transmission slotting mechanism; 21. Transmission slot; 22. Driving motor; 23. Supporting transmission block; 24. Transmission chain;

[0029] 6. Synchronous positioning transmission structure; 61. Positioning cylinder; 62. Positioning synchronous roller; 63. Pressing plate; 64. Connecting rod;

[0030] 8. Vacuum cleaner; 81. Vacuum hose;

[0031] 10. slotting chamber; 101. slotting motor; 102. slotting tool. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] Example 1

[0034] See also Figure 1-5 The utility model provides the following technical solutions: a door cover grinding and grooving integrated machine, comprising a machine body 1, a positioning input mechanism is installed on one end of the machine body 1, the positioning input mechanism comprises an inclined transmission roller 3, a parallel transmission roller 4, a positioning baffle 5 and a synchronous positioning transmission structure 6, the inclined transmission roller 3 and the parallel transmission roller 4 are sequentially installed on the left end of the machine body 1 from the outside to the inside, a positioning baffle 5 for positioning and inputting a wooden board is provided on one side of the inclined transmission roller 3 and the parallel transmission roller 4 on the machine body 1, and a synchronous positioning transmission structure 6 is provided above the parallel transmission roller 4 on one side of the machine body 1;

[0035] A grinding mechanism 7 is installed in the middle of the machine body 1 near the parallel transmission roller 4;

[0036] It also includes a synchronous transmission slotting mechanism 2 arranged on the inner side of the body 1, and a slotting bin 10 is installed on the synchronous transmission slotting mechanism 2 through a bracket; a synchronous transmission mechanism in the same plane as the parallel transmission roller 4 is provided in the synchronous transmission slotting mechanism 2, and a synchronous pressing transmission wheel structure 9 adapted to the synchronous transmission mechanism is installed on the top of the body 1 through a frame;

[0037] The grinding mechanism 7 and the top of the slotting bin 10 are connected to a vacuum cleaner 8 installed on the machine body 1 through a vacuum pipe 81 .

[0038] In this embodiment, the synchronous positioning transmission structure 6 includes a positioning cylinder 61, and the bottom driving end of the positioning cylinder 61 is connected to a pressure plate 63, and the two sides of the pressure plate 63 are connected to positioning synchronous rollers 62 through connecting rods 64; under the drive of the inclined transmission roller 3, it approaches until it is abutted against the positioning baffle 5 and is transmitted forward to the parallel transmission roller 4, and the positioning cylinder 61 on the synchronous positioning transmission structure 6 above the parallel transmission roller 4 is started to drive the pressure plate 63, so that the positioning synchronous rollers 62 on both sides of the pressure plate 63 are pressed on the upper surface of the door frame, thereby cooperating with the drive of the parallel transmission roller 4 to align the door frame with the synchronous transmission grooving mechanism 2 and continue to be transmitted forward to the bottom of the grinding mechanism 7.

[0039] In this embodiment, the synchronous transmission mechanism includes a driving motor 22, a supporting transmission block 23, and a transmission chain 24; the transmission chain 24 is installed in the transmission groove 21 of the synchronous transmission slotting mechanism 2 through the transmission chain shaft, and the transmission chain 24 is connected to the driving motor 22 installed on the outside of the synchronous transmission slotting mechanism 2; the transmission chain 24 is provided with supporting transmission blocks 23 arranged at intervals.

[0040] In this embodiment, the top of the synchronous pressing transmission wheel structure 9 is connected to the frame through a lifting cylinder 13. The synchronous pressing transmission wheel structure 9 is composed of a lifting plate and a synchronous pressing wheel. A plurality of synchronous pressing wheels are installed at the bottom of the lifting plate through a wheel axle. The synchronous pressing transmission wheel structure 9 is driven downward by the lifting cylinder 13 until the synchronous pressing wheels on the synchronous pressing transmission wheel structure 9 abut against the upper surface of the door frame, so that the door frame can be stably transmitted forward until it is transmitted to the slotting bin 10.

[0041] In this embodiment, a slotting motor 101 is installed on the outer wall of the slotting bin 10, and a slotting tool 102 connected to the driving shaft of the slotting motor 101 is installed in the slotting bin 10; the slotting motor 101 drives the slotting tool 102 to slot it, and the slotted door frame is finally transmitted out of the equipment by the synchronous transmission mechanism for slotting and discharging.

[0042] In this embodiment, a grinding motor is installed on the top of the grinding mechanism 7, and a grinding disc 71 driven by the grinding motor is installed inside the grinding mechanism 7.

[0043] In this embodiment, a controller 12 for controlling the driving motor 22 , the positioning cylinder 61 , the grinding motor, and the slotting motor 101 is also installed on the machine body 1 .

[0044] In this embodiment, support legs 11 are installed at the bottom of the body 1 .

[0045] Furthermore, the inclined transport roller 3 and the parallel transport roller 4 have a driving device.

[0046] The working principle and use process of the utility model: When the utility model is in use, the staff puts the door frame on the inclined transmission roller 3, and under the drive of the inclined transmission roller 3, it approaches until it is close to the positioning baffle 5 and is transmitted forward to the parallel transmission roller 4, and the positioning cylinder 61 on the synchronous positioning transmission structure 6 above the parallel transmission roller 4 is started to drive the pressure plate 63, so that the positioning synchronous rollers 62 on both sides of the pressure plate 63 are pressed on the upper surface of the door frame, so that the door frame is aligned with the synchronous transmission grooving mechanism 2 under the drive of the parallel transmission roller 4 and continues to be transmitted forward to the bottom of the grinding mechanism 7, and the grinding disc 71 grinds the door frame under the drive of the grinding motor.

[0047] The front section of the polished door frame is transmitted to the top of the supporting transmission block 23 of the synchronous transmission mechanism, and is transmitted forward under the drive of the driving motor 22. During the transmission process, the synchronous pressing transmission wheel structure 9 is driven downward by the lifting cylinder 13 until the synchronous pressing wheel on the synchronous pressing transmission wheel structure 9 abuts against the upper surface of the door frame, so that the door frame can be stably transmitted forward until it is transmitted to the slotting bin 10; the slotting motor 101 drives the slotting tool 102 to slot it, and the slotted door frame is finally transmitted out of the equipment by the synchronous transmission mechanism for slotting and discharging.

[0048] The present invention realizes the integrated operation of grooving and grinding, avoiding the need for processing personnel to move wooden boards back and forth, saving time and effort and improving processing efficiency; and the inclined transmission roller 3 and the parallel transmission roller 4 cooperate with the synchronous positioning transmission structure 6 to replace the manual pushing of wooden strips for feeding, and the synchronous transmission mechanism on the synchronous transmission grooving mechanism 2 cooperates with the synchronous pressing transmission wheel structure 9 to replace the manual pushing of wooden strips for grooving, thereby preventing the door cover from shaking during grooving, improving the grooving accuracy and aesthetics; bringing convenience and safety to processing personnel and improving grooving efficiency.

[0049] The vacuum cleaner 8 removes dust and wood chips on the slots of the door sleeve plates in the grinding mechanism 7 and the slotting bin 10 through the vacuum pipe 81 to prevent wood chips from being hidden in the slots and affecting the later assembly.

[0050] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A door cover grinding and grooving integrated machine, comprising a machine body (1), characterized in that: A positioning input mechanism is installed on one end of the machine body (1), and the positioning input mechanism comprises an inclined transmission roller (3), a parallel transmission roller (4), a positioning baffle (5) and a synchronous positioning transmission structure (6). The inclined transmission roller (3) and the parallel transmission roller (4) are installed on the left end of the machine body (1) in sequence from the outside to the inside. A positioning baffle (5) for positioning and inputting a wooden board is provided on one side of the inclined transmission roller (3) and the parallel transmission roller (4) on the machine body (1), and a synchronous positioning transmission structure (6) is provided above the parallel transmission roller (4) on one side of the machine body (1); A grinding mechanism (7) is installed in the middle of the machine body (1) near the parallel transmission roller (4); It also includes a synchronous transmission slotting mechanism (2) arranged on the inner side of the machine body (1), and a slotting bin (10) is installed on the synchronous transmission slotting mechanism (2) via a bracket; a synchronous transmission mechanism located in the same plane as the parallel transmission roller (4) is provided inside the synchronous transmission slotting mechanism (2), and a synchronous pressing transmission wheel structure (9) adapted to the synchronous transmission mechanism is installed on the top of the machine body (1) via a frame; The grinding mechanism (7) and the top of the slotting bin (10) are connected to a dust collector (8) installed on the machine body (1) via a dust collection pipe (81).

2. The door cover grinding and grooving integrated machine according to claim 1, characterized in that: The synchronous positioning transmission structure (6) comprises a positioning cylinder (61), a bottom driving end of the positioning cylinder (61) is connected to a pressing plate (63), and both sides of the pressing plate (63) are connected to positioning synchronous rollers (62) via connecting rods (64).

3. The door cover grinding and grooving integrated machine according to claim 1, characterized in that: The synchronous transmission mechanism comprises a driving motor (22), a supporting transmission block (23), and a transmission chain (24); the transmission chain (24) is installed in a transmission slot (21) of the synchronous transmission slotting mechanism (2) through a transmission chain shaft, and the transmission chain (24) is drivingly connected to a driving motor (22) installed outside the synchronous transmission slotting mechanism (2); and the supporting transmission blocks (23) are arranged at intervals on the transmission chain (24).

4. The door cover grinding and grooving integrated machine according to claim 1, characterized in that: The top of the synchronous pressing transmission wheel structure (9) is connected to the frame via a lifting cylinder (13); the synchronous pressing transmission wheel structure (9) is composed of a lifting plate and a synchronous pressing wheel; and a plurality of synchronous pressing wheels are installed at the bottom of the lifting plate via a wheel axle.

5. The door cover grinding and grooving integrated machine according to claim 1, characterized in that: A slotting motor (101) is installed on the outer wall of the slotting chamber (10), and a slotting tool (102) connected to the driving shaft of the slotting motor (101) is installed in the slotting chamber (10).

6. The door cover grinding and grooving integrated machine according to claim 1, characterized in that: A grinding motor is installed on the top of the grinding mechanism (7), and a grinding disc (71) drivingly connected to the grinding motor is installed inside the grinding mechanism (7).

7. The door cover grinding and grooving integrated machine according to claim 1, characterized in that: The machine body (1) is also provided with a controller (12) for controlling the driving motor (22), the positioning cylinder (61), the grinding motor, and the slotting motor (101).

8. The door cover grinding and grooving integrated machine according to claim 1, characterized in that: A supporting foot (11) is installed at the bottom of the machine body (1).