Fixed-proportion discharging and stirring device
Through the design of the fixed-ratio cutting and stirring device, the combination of weighing sensors, magnets and electromagnets is used to solve the problem of low accuracy of manual quantitative weighing raw materials, improve the efficiency and product quality of PVC pipeline production, and reduce labor costs .
Patent Information
- Application Number
- CN202322693005.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-09
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2033-10-09
AI Technical Summary
During the production process of PVC pipelines, manual quantitative weighting of raw materials has problems such as low accuracy, low efficiency and high cost, which affects product quality and work efficiency.
A fixed-ratio cutting and stirring device is designed, including a raw material box, a mixing box and a stirring device. Through the combination of weighing sensor, magnet and electromagnet, the automatic precise cutting and stirring of raw materials is achieved.
It improves the mixing efficiency and product quality, reduces labor costs, and realizes precise proportional control and automated operation of raw materials.
Smart Images

Figure CN222156165U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to PVC pipes, in particular to a fixed ratio feeding and stirring device. Background Art
[0002] PVC pipes have been well received by the engineering community for their light weight, corrosion resistance, high compressive strength, safety and convenience. In recent years, driven by the rapid development of the domestic economy, my country's PVC pipes have developed rapidly.
[0003] In the production process of PVC pipes, multiple raw materials need to be mixed in a certain proportion. In the existing operation, various raw materials are usually weighed manually. However, manual weighing often has the problem of inaccurate weighing, and the mixing efficiency is too low, which makes the product quality lower. In addition, the weighing work is long and time-consuming, which affects the work efficiency and increases the labor cost. Utility Model Content
[0004] Therefore, the present invention is made in view of the above problems. The purpose of the present invention is to provide a fixed ratio feeding and stirring device. The present invention achieves the above purpose through the following technical solutions.
[0005] A fixed ratio feeding and stirring device comprises a raw material box, a mixing box and a stirring device; the raw material box, the mixing box and the stirring device are arranged in sequence from top to bottom; control valves are arranged at the upper and lower ends of the mixing box.
[0006] Preferably, the raw material box comprises a storage box, and a discharge port is arranged below the storage box; and the mixing box is arranged below the discharge port.
[0007] Preferably, the control valve includes a limit groove, an installation groove, a fixed frame, a movable hole, a magnet, an electromagnet, a slide rail, and a baffle; the limit groove is opened on the front and rear sides of the discharge port; the fixed frame is arranged on the left and right sides of the discharge port flush with the limit groove; a movable hole is opened inside the fixed frame; a mounting groove is opened on the flat side of the movable hole close to the limit groove; the left and right sides of the limit groove are slidably connected with a baffle through a slide rail; the outer end of the baffle is fixedly connected with an electromagnet.
[0008] Preferably, the electromagnet matches the movable hole.
[0009] Preferably, the magnet matches the mounting slot.
[0010] Preferably, the mixing box has a temporary storage box inside, and a weighing sensor is arranged at the bottom of the temporary storage box.
[0011] Preferably, the mixing box and the stirring device are fixedly connected via a support frame.
[0012] Preferably, the stirring device comprises a transmission channel, and a stirring barrel is arranged below the transmission channel.
[0013] Preferably, an agitator is provided inside the transmission channel.
[0014] Preferably, the transmission channel is in a shape that is wide at the top and narrow at the bottom.
[0015] Beneficial effects of the utility model:
[0016] The utility model can automatically and accurately control the weight of each raw material when it is fed through the cooperation of the weighing sensor, the magnet and the electromagnet, thereby improving the mixing efficiency, improving the product quality and reducing the labor cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is the front view of the utility model.
[0018] Figure 2 for Figure 1 A partial enlarged view of point A in the middle.
[0019] Figure 3 It is the front side view of the utility model.
[0020] Figure 4 It is a cross-sectional view of the utility model.
[0021] Figure 5 It is a three-dimensional diagram of the utility model.
[0022] Figure 6 It is a partial front view of the utility model.
[0023] Figure 7 It is a partial cross-sectional view of the utility model.
[0024] Figure 8 It is a partial stereogram of the utility model.
[0025] Fig. 9 It is a partial front view of the present utility model.
[0026] Fig.10 It is a partial stereogram of the present utility model.
[0027] Description of the drawings: 1. Raw material box; 11. Storage box; 12. Discharge port; 121. Limiting slot; 122. Mounting slot; 13. Fixed frame; 131. Movable hole; 14. Magnet; 15. Electromagnet; 16. Slide rail; 17. Baffle; 2. Mixing box; 21. Temporary storage box; 22. Weighing sensor; 23. Support frame; 3. Stirring device; 31. Transmission channel; 32. Agitator; 33. Stirring barrel. DETAILED DESCRIPTION
[0028] The preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings, so that it is easy for those skilled in the art to implement these embodiments. However, the present invention can also be implemented in various forms, so the present invention is not limited to the embodiments described below.
[0029] like Figure 1 , 3 , 4, and 5, a fixed ratio feeding and stirring device comprises a raw material box 1, a mixing box 2, and a stirring device 3;
[0030] The raw material box 1 is provided with a plurality of raw material types according to the number of raw material types, and serves to store the raw materials. The mixing box 2 is provided below the raw material box 1, and serves to temporarily store the raw materials that fall in proportion. The stirring device 3 is located below the mixing box 2, and serves to fully stir the falling mixed materials.
[0031] like Figure 2 , 6 As shown in , 7, 8, 9, and 10, the raw material box 1 includes: a storage box 11, a discharge port 12; the control valve includes a limit groove 121, a mounting groove 122, a fixing frame 13, a movable hole 131, a magnet 14, an electromagnet 15, a slide rail 16, and a baffle 17;
[0032] The storage box 11 is arranged at the top of the device, and multiple ones are arranged according to the number of raw material types, which plays the role of storing raw materials. The discharge port 12 is located below the storage box 11, which plays the role of allowing raw materials to pass through while fixing components such as the magnet 14 and the fixed frame 13. The limit groove 121 is arranged on both sides of the discharge port 12 from left to right, which plays the role of limiting the movable direction of the baffle 17. The mounting groove 122 is symmetrically arranged above and below both sides of the limit groove 121, which plays the role of installing the magnet 14. The fixed frame 13 is arranged on both sides of the mounting groove 122 on the discharge port 12, which plays the role of limiting the movable range of the electromagnet 15. The movable hole 131 is the fixed frame 1 3 and the discharge port 12 form a space for the power supply magnet 15 and the baffle 17 to move, the magnet 14 is fixedly arranged in the installation groove 122, coincides with the electromagnet 15, and the south pole of the magnet 14 faces the electromagnet 15, the electromagnet 15 is arranged in the movable hole 131, the magnet 14 and the electromagnet 15 cooperate with each other to drive the baffle 17 to move, the slide rail 16 is arranged on both sides of the baffle 17, the slide rail 16 and the limiting groove 121 cooperate with each other to limit the moving direction of the baffle 17, the baffle 17 is fixedly connected to the electromagnet 15 respectively, and moves with the interaction between the electromagnet 15 and the magnet 14, so as to block or open the discharge port 12;
[0033] The mixing box 2 is composed of a temporary storage box 21, a weighing sensor 22, and a support frame 23. The structure of the temporary storage box 21 is consistent with that of the raw material box 1. The weighing sensor 22 is arranged below the temporary storage box 21 to generate weight data in the temporary storage box 21. The support frame 23 is located below the weighing sensor 22 to support the weighing sensor 22.
[0034] The stirring device 3 is arranged below the mixing box 2, and is composed of a transmission channel 31, a stirrer 32, and a stirring barrel 33. The transmission channel 31 is wide at the top and narrow at the bottom, and is in contact with multiple mixing boxes 2 at the top. The stirrer 32 is arranged at the narrow part at the bottom. The mixed material is initially stirred by the stirrer 32 during the process of falling to the stirring barrel 33 under the action of gravity. The stirring barrel 33 is arranged below the transmission channel 31, and plays the role of fully stirring the mixed material after the initial stirring again.
[0035] Working principle of this utility model:
[0036] Before use, the trigger value of the weighing sensor 22 under the corresponding mixing box 2 is adjusted according to the required weight of each raw material. After starting the device, the weighing sensor 22 senses that the value in the temporary storage box 21 has not reached the target value, and transmits the signal to the electromagnet 15 on the raw material box 1 and the electromagnet 15 on the temporary storage box 21, controlling the electromagnet 15 on the raw material box 1 to be energized and generate a magnetic field of the south pole. Like poles repel each other, and the electromagnet 15 on the raw material box 1 drives the baffle 17 to move in the direction away from the discharge port 12, and then the raw material box The electromagnet 15 on the temporary storage box 21 contacts the fixed frame 13 on the raw material box 1, and the baffle 17 completes the opening of the discharge port 12. While controlling the electromagnet 15 on the raw material box 1 to be energized, the electromagnet 15 on the temporary storage box 21 is also energized. However, the magnetic field generated by the electromagnet 15 on the temporary storage box 21 is the North Pole. Opposites attract each other, and the electromagnet 15 on the temporary storage box 21 and the magnet 14 on the temporary storage box 21 are mutually attracted to complete the blocking of the discharge port 12 on the temporary storage box 21. When the required minimum proportion of raw materials is located under the temporary storage box 21, the electromagnet 15 on the temporary storage box 21 is energized. After the value of the weighing sensor 22 on the right side reaches the target value, the weighing sensor 22 controls the current of the electromagnet 15 on the corresponding raw material box 1 to be opposite, so that the direction of the magnetic field generated by the corresponding electromagnet 15 is opposite to that before, so that the discharge port 12 on the raw material box 1 is blocked, and the temporary storage box 21 stops feeding until the weighing sensors 22 under all the temporary storage boxes 21 reach the target value to block the discharge port 12 on the raw material box 1. The weighing sensor 22 controls the electromagnet 15 on the temporary storage box 21 to generate a magnetic force in the opposite direction, and the temporary storage box 21 stops feeding. The discharge port 12 on the box 21 is opened, and multiple raw materials are initially stirred by the agitator 32 in the transmission channel 31 at the same time. When all the raw materials in the temporary storage box 21 are emptied, the weighing sensor 22 controls the electromagnet 15 on the raw material box 1 and the electromagnet 15 on the temporary storage box 21 to simultaneously open the discharge port 12 on the raw material box 1 and close the discharge port 12 on the temporary storage box 21, and repeat the next round of proportional feeding work. At the same time, the stirring barrel 33 fully stirs the mixed material after the initial stirring after passing through the transmission channel 31.
Claims
1. A fixed ratio feeding and stirring device, comprising a raw material box (1), a mixing box (2) and a stirring device (3); characterized in that: The raw material box (1), the mixing box (2) and the stirring device (3) are arranged in sequence from top to bottom; the mixing box (2) is provided with a control valve at both ends, and the control valve comprises a limit groove (121), a mounting groove (122), a fixing frame (13), a movable hole (131), a magnet (14), an electromagnet (15), a slide rail (16) and a baffle (17); the limit groove (121) is provided at the front and rear sides of the discharge port (12); the fixing frame (13) is provided at the left and right sides of the discharge port (12) flush with the limit groove (121); the fixed frame (13) is provided with a movable hole (131); the movable hole (131) is provided with a mounting groove (122) on the side close to the limit groove (121); the left and right sides of the limit groove (121) are slidably connected to the baffle (17) through the slide rail (16); the outer end of the baffle (17) is fixedly connected to the electromagnet (15).
2. A constant ratio feeding and stirring device according to claim 1, characterized in that: The raw material box (1) comprises a storage box (11), and a discharge port (12) is arranged below the storage box (11); the mixing box (2) is arranged below the discharge port (12).
3. A constant ratio feeding and stirring device according to claim 1, characterized in that: The electromagnet (15) matches the movable hole (131).
4. A constant ratio feeding and stirring device according to claim 1, characterized in that: The magnet (14) matches the mounting groove (122).
5. A constant ratio feeding and stirring device according to claim 1, characterized in that: The mixing box (2) has a temporary storage box (21) inside, and a weighing sensor (22) is arranged at the bottom of the temporary storage box (21).
6. A constant ratio feeding and stirring device according to claim 1, characterized in that: The mixing box (2) and the stirring device (3) are fixedly connected via a support frame (23).
7. A constant ratio feeding and stirring device according to claim 1, characterized in that: The stirring device (3) comprises a transmission channel (31), and a stirring barrel (33) is arranged below the transmission channel (31).
8. A constant ratio feeding and stirring device according to claim 7, characterized in that: A stirrer (32) is arranged inside the transmission channel (31).
9. A constant ratio feeding and stirring device according to claim 7, characterized in that: The transmission channel (31) is in a shape that is wide at the top and narrow at the bottom.
