Automatic positioning and welding equipment for small plastic storage tank
By using a heating barrel system driven by rotating and swing components in the automatic positioning welding equipment of small plastic storage tanks, the temperature inconsistency caused by the fixation of the heating gun is solved, and uniform heating of the mold surface and the improvement of the plastic welding quality are achieved.
Patent Information
- Application Number
- CN202420320840.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-21
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-02-21
AI Technical Summary
The existing small plastic storage tank automatic positioning and welding equipment has an inconsistent heating temperature on the surface of the mold due to the fixed position of the heating gun, which affects the quality of the plastic welding.
A heating barrel system including a rotating assembly and a swing assembly is designed. The heating barrel is driven to rotate and swing by a motor, and the nozzle is uniformly heated around the mold surface, increasing the contact area between the flame and the mold and reducing the temperature difference.
It realizes uniform heating of the mold surface, improves the adhesion and sealing performance of plastic welding, and improves the production and processing quality.
Smart Images

Figure CN222156715U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic storage tank processing, in particular to automatic positioning welding equipment for small plastic storage tanks. Background Art
[0002] Plastic welding machine is a kind of equipment specially used for welding plastic materials. Plastic welding is a process of heating and melting two or more plastic parts and then cooling and solidifying them together. This method is usually used to connect or repair plastic products such as tanks, pipes, containers, parts, etc.
[0003] When the automatic positioning welding equipment for small plastic storage tanks in the prior art is working, it is necessary to first place the mold on a roller frame, and then use a plastic extrusion welding gun to cover the flowing plastic raw material on the mold. During this process, in order to make each plastic part bonded and the plastic and the mold fit together, a heating gun is also required to heat the mold surface. Since the position of the heating gun is always in a fixed state, and the flame is divided into three layers with different temperatures, the heating temperature of the mold surface will be inconsistent, resulting in inconsistent adhesion between plastics and inconsistent fit between plastics and the mold, which in turn affects the welding quality of the plastic storage tank.
[0004] Therefore, it is necessary to design automatic positioning welding equipment for small plastic storage tanks to solve the above problems. Utility Model Content
[0005] The utility model aims to solve the shortcomings in the prior art and proposes automatic positioning welding equipment for small plastic storage tanks.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] The automatic positioning welding equipment for small plastic storage tanks comprises a roller frame, a slide rail is arranged on the roller frame, a plastic extrusion welding gun is arranged inside the slide rail, a fixed cylinder is arranged on the roller frame, the fixed cylinder is connected to the side wall of the plastic extrusion welding gun, a rotating cylinder is arranged inside the fixed cylinder, a heating cylinder is arranged inside the rotating cylinder, the heating cylinder is hollow, a rotating joint is connected to the heating cylinder, a plurality of nozzles are installed on the inner side of the heating cylinder, the nozzles are connected to the inside of the heating cylinder, a rotating component for driving the heating cylinder to rotate is arranged on the fixed cylinder, and a swing component for driving the heating cylinder to swing is also arranged on the rotating cylinder.
[0008] As a preferred technical solution of the utility model, the rotating assembly includes a motor, a gear and a ring gear. The motor is fixedly mounted on a fixed cylinder, an opening is provided on the fixed cylinder, the gear is located inside the opening, the gear is fixedly sleeved on the output shaft of the motor, a placement groove is provided on the rotating cylinder, the ring gear is fixedly sleeved on the rotating cylinder, the ring gear is located in the placement groove, and the ring gear is meshed with the gear.
[0009] As a preferred technical solution of the utility model, the swinging assembly includes two moving blocks, two moving grooves are provided on the inner side of the rotating cylinder, the moving block is located inside the moving groove, and the moving block is fixed to the outer side of the heating cylinder, two springs are provided inside the moving groove, and the two ends of the spring are respectively connected to the side wall of the moving block and the inner side of the moving groove, the swinging assembly also includes a driving member, the driving member is used to drive the heating cylinder to move, and the driving member is arranged on the heating cylinder and the fixed cylinder.
[0010] As a preferred technical solution of the utility model, the driving member includes a plurality of protrusions and a control block, the control block is fixedly connected to the side wall of the fixed cylinder, the control block is arranged opposite to the side wall of the heating cylinder, and the protrusion is fixedly connected to the side wall of the heating cylinder.
[0011] As a preferred technical solution of the utility model, the plurality of nozzles are arranged at equal intervals in the circumferential direction.
[0012] As a preferred technical solution of the utility model, a plurality of the protrusions are arranged at equal intervals in the circumferential direction, and the protrusions are in a hemispherical structure.
[0013] The utility model has the following beneficial effects:
[0014] 1. Uniform heating: By setting a rotating component, the heating cylinder will rotate under the action of the motor, so that the nozzle will rotate around the area to be heated on the mold. At the same time, the mold will also rotate under the action of the roller frame, and the two rotation directions are opposite. This can ensure that the flame sprayed from the nozzle is in full contact with the mold surface, ensuring the heating effect of the mold in the circumferential direction, and then ensuring the consistency and tightness of the bonding between the plastics;
[0015] 2. Reduced temperature difference: The swing of the heating cylinder increases the contact area between the flame and the mold axis, which reduces the temperature difference of the heated part of the mold surface. This further improves the heating effect of the device on the mold surface, ensures the fit between the plastic and the mold, and then ensures the sealing performance of the plastic storage tank, improving the quality of production and processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a structural schematic diagram of the automatic positioning welding equipment for small plastic storage tanks proposed by the utility model;
[0017] Figure 2 for Figure 1 A magnified view of the local structure;
[0018] Figure 3 It is the exploded view of the rotating component and the swinging component;
[0019] Figure 4 is a schematic diagram of the cross-sectional structure of the swing component;
[0020] Figure 5 for Figure 4 A magnified view of the local structure.
[0021] In the figure: 1 roller frame, 2 slide rail, 3 plastic extrusion welding gun, 4 fixed cylinder, 5 rotating cylinder, 6 heating cylinder, 7 nozzle, 8 motor, 9 gear, 10 opening, 11 placement groove, 12 gear ring, 13 rotating joint, 14 moving groove, 15 moving block, 16 spring, 17 protrusion, 18 control block. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0023] Reference Figure 1-5 The automatic positioning welding equipment for small plastic storage tanks includes a roller frame 1, a slide rail 2 is arranged on the roller frame 1, a plastic extrusion welding gun 3 is arranged inside the slide rail 2, a fixed cylinder 4 is arranged on the roller frame 1, a connecting frame is fixedly connected to the fixed cylinder 4, the fixed cylinder 4 is fixed to the plastic extrusion welding gun 3 through the connecting frame, the fixed cylinder 4 is connected to the side wall of the plastic extrusion welding gun 3, a rotating cylinder 5 is arranged inside the fixed cylinder 4, a heating cylinder 6 is arranged inside the rotating cylinder 5, the heating cylinder 6 is hollow, and a rotating joint 13 is connected to the heating cylinder 6. Under the action of the rotating joint 13, when the heating cylinder 6 rotates, oxygen and other substances required for heating and combustion can always be connected to the inside of the heating cylinder 6, a plurality of nozzles 7 are installed on the inner side of the heating cylinder 6, and the nozzles 7 are connected to the inside of the heating cylinder 6, a rotating component for driving the heating cylinder 6 to rotate is provided on the fixed cylinder 4, and a swinging component for driving the heating cylinder 6 to swing is also provided on the rotating cylinder 5.
[0024] Reference Figure 2 and Figure 3The rotating assembly includes a motor 8, a gear 9 and a ring gear 12. The motor 8 is fixedly mounted on the fixed cylinder 4. The fixed cylinder 4 is provided with an opening 10. The gear 9 is located inside the opening 10. The gear 9 is fixedly sleeved on the output shaft of the motor 8. The rotating cylinder 5 is provided with a placement groove 11. The ring gear 12 is fixedly sleeved on the rotating cylinder 5, and the ring gear 12 is located in the placement groove 11. The ring gear 12 is meshed with the gear 9. Under the action of the motor 8, the heating cylinder 6 can rotate, so that the nozzle 7 can rotate around the area to be heated in the mold, reducing the temperature difference in the area to be heated and ensuring the preparation quality of the plastic storage tank.
[0025] Reference Figure 3-5 The swing assembly includes two moving blocks 15. Two moving grooves 14 are provided on the inner side of the rotating cylinder 5. The moving block 15 is located inside the moving groove 14, and the moving block 15 is fixed to the outer side of the heating cylinder 6. Two springs 16 are provided inside the moving groove 14. The spring 16 is used to reset the heating cylinder 6 to achieve the purpose of swinging the heating cylinder 6. The two ends of the spring 16 are respectively connected to the side wall of the moving block 15 and the inner side of the moving groove 14. The swing assembly also includes a driving member, which is used to drive the heating cylinder 6 to move. The driving member is arranged on the heating cylinder 6 and the fixed cylinder 4.
[0026] Reference Figure 3 and Figure 5 The driving member includes a plurality of protrusions 17 and a control block 18. The control block 18 is fixedly connected to the side wall of the fixed tube 4. The control block 18 is arranged opposite to the side wall of the heating tube 6. The protrusion 17 is fixedly connected to the side wall of the heating tube 6. The control block 18 is L-shaped. When the control block 18 contacts the protrusion 17, the protrusion 17 will be squeezed to move the heating tube 6, so that the area to be heated can be fully and evenly heated.
[0027] Reference Figure 2 and Figure 3 , a plurality of nozzles 7 are arranged at equal intervals in the circumferential direction, so that when the heating cylinder 6 rotates at a uniform speed and swings regularly, the nozzles 7 can evenly contact the mold surface to ensure heating consistency.
[0028] Reference Figure 3 , a plurality of protrusions 17 are arranged at equal intervals in the circumferential direction, so that the protrusions 17 and the control block 18 can maintain intermittent contact, so that the heating cylinder 6 can swing regularly to ensure the uniformity of the nozzle 7 heating the mold surface. The protrusion 17 has a hemispherical structure, which reduces the friction between the control block 18 and prolongs the service life of the device.
[0029] The specific working principle of the utility model is as follows:
[0030] During operation, the staff first places the roller mold on the roller frame 1, and the mold passes through the heating cylinder 6. Under the action of the roller and driving device of the roller frame 1, the mold will rotate on the roller frame 1, and the motor 8 will be started. The output shaft of the motor 8 will rotate to drive the gear 9 to rotate, so that the gear ring 12 will rotate, and then the rotating cylinder 5 and the heating cylinder 6 will rotate. Under the action of the rotary joint 13, the flame can be ejected through the nozzle 7 to heat the mold surface, and the heating cylinder 6 rotates in the opposite direction to the mold, so that the mold surface can be evenly and fully heated, ensuring the heating effect of the device on the mold, and then ensuring the consistency and uniformity of plastic welding;
[0031] During the rotation of the heating tube 6, when the protrusion 17 contacts the control block 18, the control block 18 squeezes the protrusion 17, so that the protrusion 17 drives the heating tube 6 to move in the direction away from the control block 18. At this time, the moving block 15 also moves with the heating tube 6, causing the spring 16 to deform. When the protrusion 17 does not contact the control block 18, under the elastic force of the spring 16, the heating tube 6 moves in the opposite direction and resets. The above steps are repeated. The heating tube 6 can swing under the action of several protrusions 17 and rotate under the action of the motor 8 at the same time. This increases the contact area between the flame sprayed by the nozzle 7 and the mold, reduces the temperature difference of the heated part of the mold surface, and thus ensures the consistency of the bonding between the plastics, while ensuring the sealing performance of the plastic storage tank and improving the quality of production and processing.
[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. Automatic positioning welding equipment for small plastic storage tanks, comprising a roller frame (1), a slide rail (2) is arranged on the roller frame (1), a plastic extrusion welding gun (3) is arranged inside the slide rail (2), and the characteristics are: The roller frame (1) is provided with a fixed cylinder (4), the fixed cylinder (4) is connected to the side wall of the plastic extrusion welding gun (3), the fixed cylinder (4) is provided with a rotating cylinder (5) inside, the rotating cylinder (5) is provided with a heating cylinder (6) inside, the heating cylinder (6) is hollow, a rotating joint (13) is connected to the heating cylinder (6), a plurality of nozzles (7) are installed on the inner side of the heating cylinder (6), the nozzles (7) are connected to the inside of the heating cylinder (6), the fixed cylinder (4) is provided with a rotating assembly for driving the heating cylinder (6) to rotate, and the rotating cylinder (5) is also provided with a swinging assembly for driving the heating cylinder (6) to swing.
2. The automatic positioning welding equipment for small plastic storage tanks according to claim 1 is characterized in that: The rotating assembly comprises a motor (8), a gear (9) and a ring gear (12); the motor (8) is fixedly mounted on a fixed cylinder (4); an opening (10) is provided on the fixed cylinder (4); the gear (9) is located inside the opening (10); the gear (9) is fixedly sleeved on an output shaft of the motor (8); a placement groove (11) is provided on the rotating cylinder (5); the ring gear (12) is fixedly sleeved on the rotating cylinder (5); the ring gear (12) is located in the placement groove (11); and the ring gear (12) is meshed with the gear (9).
3. The automatic positioning welding equipment for small plastic storage tanks according to claim 1 is characterized in that: The swing assembly comprises two moving blocks (15), two moving grooves (14) are provided on the inner side of the rotating cylinder (5), the moving blocks (15) are located inside the moving grooves (14), and the moving blocks (15) are fixed to the outer side of the heating cylinder (6), two springs (16) are provided inside the moving grooves (14), and two ends of the springs (16) are respectively connected to the side walls of the moving blocks (15) and the inner side of the moving grooves (14), and the swing assembly also comprises a driving member, which is used to drive the heating cylinder (6) to move, and the driving member is arranged on the heating cylinder (6) and the fixed cylinder (4).
4. The automatic positioning welding equipment for small plastic storage tanks according to claim 3 is characterized in that: The driving member comprises a plurality of protrusions (17) and a control block (18); the control block (18) is fixedly connected to the side wall of the fixed cylinder (4); the control block (18) is arranged opposite to the side wall of the heating cylinder (6); and the protrusion (17) is fixedly connected to the side wall of the heating cylinder (6).
5. The automatic positioning welding equipment for small plastic storage tanks according to claim 1 is characterized in that: The plurality of nozzles (7) are arranged at equal intervals in the circumferential direction.
6. The automatic positioning welding equipment for small plastic storage tanks according to claim 4 is characterized in that: The plurality of protrusions (17) are arranged at equal intervals in the circumferential direction, and the protrusions (17) are in a hemispherical structure.
